calculation glue

20
Net thickness 15 mm E0 type Gross thickness 15.3 mm Input recipe Setting density 660 kg/m3 kg/m2 1/2 Board MC 5.5 % SL 4.185 512.6 256.3 Press time 100.0 s CL 6.149 753.3 SL ratio 40.0 % CL ratio 60.0 % Number of pcs 6.0 pcs SL % solid Water Wood 2.5 100 2.5 102.5 427.7 2566.1 2566.1 2503.5 OD resin 65 11.5 11.5 6.19 17.69 73.8 442.9 442.9 287.9 OD wax 59 0.8 0.8 0.56 1.36 5.7 33.9 33.9 20.0 MDI 100 0 0 0.00 0.00 0.0 0.0 0.0 0.0 OD hardener 25 0.9 25 0.1035 0.31 0.414 1.7 10.4 10.4 2.6 OD Urea 32 0 0 0.00 0.000 0.0 0.0 0.0 0.0 Water 0.9 0.0 0.9 0.9 3.8 22.5 22.5 0.0 Total 112.40 10.46 122.86 9.30 512.6 3075.9 3075.9 2814.0 CL % solid Water Wood 3.0 100 3.0 103.0 675.1 4050.6 4050.6 3932.6 OD resin 65 6.7 6.7 3.61 10.31 67.6 405.4 405.4 263.5 OD wax 59 0.4 0.4 0.28 0.68 4.4 26.7 26.7 15.7 MDI 100 0 0 0.00 0.00 0.0 0.0 0.0 0.0 OD hardener 25 3.5 25 0.2345 0.70 0.938 6.1 36.9 36.9 9.2 OD Urea 32 0 0 0.00 0 0.0 0.0 0.0 0.0 Water 0 0.0 0.0 0 0.0 0.0 0.0 0.0 Total 107.3345 7.589 114.924 7.07 753.3 4519.5 4519.5 4221.1 Size 350x350 [g] Solid content % Total included water MC % (Water/Solid 1pcs [g] Total number of pcs [g] Total number of pcs [g] Total Bond Dry [g] Solid content % Total included water MC (Water/Solid 1pcs [g] Total number of pcs [g] Total number of pcs [g] Total Bond Dry [g]

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Calculation glue in board

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Page 1: Calculation glue

Net thickness 15 mm E0 typeGross thickness 15.3 mm Input recipe

Setting density 660 kg/m3 kg/m2 1/2

Board MC 5.5 % SL 4.185 512.6 256.3Press time 100.0 s CL 6.149 753.3SL ratio 40.0 %CL ratio 60.0 %Number of pcs 6.0 pcs

SL % solid Water

Wood 2.5 100 2.5 102.5 427.7 2566.1 2566.1 2503.5OD resin 65 11.5 11.5 6.19 17.69 73.8 442.9 442.9 287.9OD wax 59 0.8 0.8 0.56 1.36 5.7 33.9 33.9 20.0MDI 100 0 0 0.00 0.00 0.0 0.0 0.0 0.0OD hardener 25 0.9

25 0.1035 0.31 0.414 1.7 10.4 10.4 2.6OD Urea 32 0 0 0.00 0.000 0.0 0.0 0.0 0.0Water 0.9 0.0 0.9 0.9 3.8 22.5 22.5 0.0

Total 112.40 10.46 122.86 9.30 512.6 3075.9 3075.9 2814.0

CL % solid Water

Wood 3.0 100 3.0 103.0 675.1 4050.6 4050.6 3932.6OD resin 65 6.7 6.7 3.61 10.31 67.6 405.4 405.4 263.5OD wax 59 0.4 0.4 0.28 0.68 4.4 26.7 26.7 15.7MDI 100 0 0 0.00 0.00 0.0 0.0 0.0 0.0OD hardener 25 3.5

25 0.2345 0.70 0.938 6.1 36.9 36.9 9.2OD Urea 32 0 0 0.00 0 0.0 0.0 0.0 0.0Water 0 0.0 0.0 0 0.0 0.0 0.0 0.0

Total 107.3345 7.589 114.924 7.07 753.3 4519.5 4519.5 4221.1

Size 350x350[g]

Solid content %

Total included

waterMC %

(Water/Solid1pcs[g]

Total number of pcs

[g]

Total number of

pcs [g]

Total Bond Dry[g]

Solid content %

Total included

waterMC

(Water/Solid1pcs[g]

Total number of pcs

[g]

Total number of

pcs [g]

Total Bond Dry[g]

C5
Dung Phan Tien: 24510/(press speed)
Page 2: Calculation glue

Net thickness 18 mm E0 typeGross thickness 18.3 mm

Setting density 640 kg/m3 kg/m2Board MC 5.5 % SL 4.38Press time 116.714286 s CL 7.62SL ratio 36 %CL ratio 64 %Number of pcs 6 pcsSL Solid conten% solid WaterWood 2.5 100 2.5OD resin 65 11.9 11.9 6.407692OD wax 59 0.8 0.8 0.555932MDI 100 0 0 0OD hardener 25 0.9

25 0.1071 0.3213OD Urea 32 0 0 0Water 1 0 1

Total 112.8071 10.78492

CL Solid conten% solid WaterWood 3 100 3OD resin 65 6.9 6.9 3.715385OD wax 59 0.4 0.4 0.277966MDI 100 0 0 0OD hardener 25 3.7

25 0.2553 0.7659OD Urea 32 0 0 0Water 0 0 0

Total 107.5553 7.759251

Spray water Bottom 3 29 ml/m2Spray water Top 2.5 25 ml/m2Temperature 235 °C

date :Trial Recipe R&D F3-U13

Material item Unit SL CLNet thickness mm 18Gross thickness mm 18.3

Page 3: Calculation glue

Setting density kg/m3 640Press time s 116.7143Board MC % 5.5Number of pcs pcs 6Mat weight g/pcs 1469.519

SL /CL ratio % 36 64SL /CL Dry MC % 2.5 3O.D resin refer to wood % 11.9 6.9O.D Emulsion refer to w % 0.8 0.4O.D hardener refer to res% 0.9 3.7O.D Urea refer to wood % 0 0MDI refer to wood % 0 0Water refer to wood % 1 0Bulk density kg/m3 190 155Mat MC % 9.560502 7.214197

Total Dry chip g 2603.946 4855.278Total Wet chip g 2669.045 5000.936Resin solid content % 65Resin liquid g 476.7225 515.4064 1.267Wax solid content % 59Wax liquid g 35.30775 32.91714 0.92Hardener solid content % 25Hardener liquid g 11.15531 49.5821 1.065Urea solid content % 32Urea liquid g 0 0 1.072MDI solid content % 100MDI liquid g 0 0 1.225Water g 26.03946 0Quantity spray Bottom ml/pcs 3.5525Release agent Bottom % 3Quantity spray Top ml/pcs 3.0625Release agent Top % 2.5Press temperature °C 235Size sample mm 350*350

Page 4: Calculation glue

Input recipe

1/2

536.378306986705 268.189153493

933.140334656612

Total included water102.5 444.8408 2669.045 2669.045 2603.946

18.3076923076923 79.45374 476.7225 476.7225 309.86961.35593220338983 5.884624 35.30775 35.30775 20.83157

0 0 0 0 0

0.4284 1.859218 11.15531 11.15531 2.7888260 0 0 0 01 4.33991 26.03946 26.03946 0

123.592024511082 9.56050152081 536.3783 3218.27 3218.27 2937.436

Total included water103 833.4894 5000.936 5000.936 4855.278

10.6153846153846 85.90107 515.4064 515.4064 335.01420.677966101694915 5.48619 32.91714 32.91714 19.42111

0 0 0 0 0

1.0212 8.263683 49.5821 49.5821 12.395520 0 0 0 00 0 0 0 0

115.31455071708 7.21419652688 933.1403 5598.842 5598.842 5222.109

3.55253.0625

Size 350x350[g]

MC %(Water/Solid

1pcs[g]

Total number of pcs [g]

Total number of pcs [g]

Total Bond Dry[g]

MC(Water/Solid

1pcs[g]

Total number of pcs [g]

Total number of pcs [g]

Total Bond Dry[g]

Page 5: Calculation glue

1 mm2 mm3 mm4 %5 %6 %7 kg/㎥8 %9 %10 %11 %12 kg/㎡

13 kg/㎡

14 マット重量 kg/㎡15 プレススピード16 プレスファクター22

23 t/hr24

25

26 kg/hr27 kg/㎥28 kg/㎥29

30 26

31

32

33

34

35

36

37

38 %39 %40 %41 %42 %43 %

<製造レシピのためのデータベース>

<P.B 製造技術標準書 (

項   目 単位 計  算  式製品厚み、タイプ 設定サンディング厚み 設定プレス仕上げ厚み 1 + 2SL 構成比率 設定

CL 構成比率 設定ボード含水率 設定設定密度 設定

SL ドライチップ含水率 設定

CL ドライチップ含水率 設定マット含水率 表層 (89-(53/100)*(89-8))/(53*(1+89/100)*100マット含水率 内層 (90-(54/100)*(90-9))/(54*(1+90/100)*100

SL マット重量 3/1000*7*(4/100)/(1+6/100) = 表層絶乾重量表層絶乾重量*(1+10/100) = 表層マット重量

CL マット重量 3/1000*7*(5/100)/(1+(6/100)) = 内層絶乾重量内層絶乾重量*(1+11/100) = 内層マット重量

12 + 13mm/sec 設定sec/mm ( 101 / 15 = 熱圧時間 ) / 3

1時間当たり生産量 ㎥/hr((15*3600*108*1*2)-(15*3600/107*5*108*2*1))/100000000022 * 7 / 1000

24時間当たり生産量 ㎥/day 22 * 24t/day 24 * 7

1時間当たり表層フォーミング量 kg/hr 12*(105/1000)*(15*3600/1000)1時間当たり内層フォーミング量 13*105*15*3600/1000000バルクデンシティ 表層 測定値バルクデンシティ 内層 測定値SL Bottomフォーミング 重量 kg/hr 25 / 2 ( Bottom )

   CL フォーミング重量 kg/hr

SL Topフォーミング重量 kg/hr 25 / 2 ( Top )

SL ブレンダー通過ウェットチップ重量 kg/hr 25 * ( 1 + ロス率 / 100 )

CL ブレンダー通過ウェットチップ重量 kg/hr 26 * ( 1 + ロス率 / 100 )

SL ブレンダー通過ウェットチップ絶乾重量 kg/hr 32 / ( 1 + 10 / 100 )

CL ブレンダー通過ウェットチップ絶乾重量 kg/hr 33 / ( 1 + 11 / 100 )SL スケール通過チップ絶乾重量 kg/hr 34 / ( 1 + 89 / 100 )CL スケール通過チップ絶乾重量 kg/hr 35 / ( 1 + 90 / 100 )ロス率 設定SL Resin固形分添加率(R.C) 設定CL Resin固形分添加率(R.C) 設定SL WaxEmulsion 固形分添加率(S.C) 設定CL WaxEmulsion 固形分添加率(S.C) 設定SL Hardener 対Resin固形分添加率(S.C) 設定

Page 6: Calculation glue

44 %45 %46 %47 %48 %49 %50 %51 %52 %53 %54 %55

56

57 %58

59 %60

61 %62

63 %64

65 %66

67

68

69

70

71

72

73

74

75

76

77

78

79

80

81

82

83

84

85

86

87

88

89 %90 %91

SL Hardener 対Chip 固形分添加率(S.C) 39 * 43 / 100CL Hardener 対Resin固形分添加率(S.C) 設定CL Hardener 対Chip 固形分添加率(S.C) 40 * 45 / 100

SL Water 添加率 設定

CL Water 添加率 設定

SL Urea 固形分添加率(S.C) 設定

CL Urea 固形分添加率(S.C) 設定

SL Additive 固形分添加率(S.C) 設定

CL Additive 固形分添加率(S.C) 設定

SL Total S.C (39+41+44+49+51)/55*100

CL Total S.C (40+42+46+50+52)/56*100

SL Glueing Factor ㎏/100kg39/(57/100)+41/(61/100)+44/(59/100)+49/(63/100)+51/(65/100)+47CL Glueing Factor ㎏/100kg40/(57/100)+42/(61/100)+46/(59/100)+50/(63/100)+52/(65/100)+48Resin 固形分 測定値Resin 比重 測定値Hardener 固形分 測定値Hardener 比重 測定値WaxEmulsion 固形分 測定値WaxEmulsion 比重 測定値Urea 水 固形分 測定値Urea 水 比重 測定値Additive 固形分 測定値Additive 比重 測定値SL Resin 1時間当たり使用固形分重量 kg/hr 36 * 39 / 100 CL Resin 1時間当たり使用固形分重量 kg/hr 37 * 40 / 100

SL Resin 1時間当たり使用量 kg/hr 67 / 57 / 100

CL Resin 1時間当たり使用量 kg/hr 68 / 57 / 100

SL WaxEmulsion 1時間当たり使用固形分 kg/hr 41 * 36 / 100

CL WaxEmulsion 1時間当たり使用固形分 kg/hr 42 * 37 / 100

SL Hardener 1時間当たり使用固形分 kg/hr 44 * 36 / 100

CL Hardener 1時間当たり使用固形分 kg/hr 46 * 37 / 100

SL Urea 1時間当たり使用固形分 kg/hr 49 * 36 / 100 CL Urea 1時間当たり使用固形分 kg/hr 50 * 37 / 100 SL Additive 1時間当たり使用固形分 kg/hr 51 * 36 / 100 CL Additive 1時間当たり使用固形分 kg/hr 52 * 37 / 100 SL Water 1時間当たり使用量 kg/hr 47 * 36 / 100 CL Water 1時間当たり使用量 kg/hr 48 * 37 / 100 SL WaxEmulsion 1時間当たり使用量 kg/hr 71 / ( 61 / 100 )CL WaxEmulsion 1時間当たり使用量 kg/hr 72 / ( 61 / 100 )SL Hardener 1時間当たり使用量 kg/hr 73 / ( 59 / 100 )CL Hardener 1時間当たり使用量 kg/hr 74 / ( 59 / 100 )SL Urea 1時間当たり使用量 kg/hr 75 / ( 63 / 100 )CL Urea 1時間当たり使用量 kg/hr 76 / (63 / 100 )SL Additive 1時間当たり使用量 kg/hr 77 / ( 65 / 100 )CL Additive 1時間当たり使用量 kg/hr 78 / ( 65 / 100 )SL Total Glue(接着剤)固形分 添加率 39 + 41 + 44 + 49 + 51

CL Total Glue(接着剤)固形分 添加率 40 + 42 + 46 + 50 + 52

SL Total Glue 比重 (39/57*58+41/61*62+44/59*60+49/63*64+51/65*66+47)/100/55

Page 7: Calculation glue

92

93

94

95 %96 %97

98

99

100

101 mm 24,510

102 ℃

103 ℃

104 ℃

105 mm106 mm107 mm108 mm109 mm

コスト

合計

原単

CL Total Glue 比重 (40/57*58+42/61*62+46/59*60+50/63*64+52/65*66+48)/100/56WEKO System 噴霧量 Top ml/㎡ 設定WEKO System 噴霧量 Bottom ml/㎡ 設定WEKO System 離型剤添加率 Top 設定WEKO System 離型剤添加率 Bottom 設定 Top 1時間当たり噴霧量 l/hr (93/1000)*(15/1000)*3600*(2800/1000)Bottom 1時間当たり噴霧量 l/hr (93*1000)*(15/1000)*3600*(2800/1000) Top 1時間当たり離型剤使用量 l/hr 97 * ( 95 / 100 )Bottom 1時間当たり離型剤使用量 l/hr 98 * ( 96 / 100 )プレス有効長さプレス温度 (HP 1) 設定プレス温度 (HP 2) 設定プレス温度 (HP 3) 設定フォーミング幅 設定トリミング幅 設定クロスカット長さ 設定半割幅 設定クロスカット チップソー幅 設定

Total Resin 固形分添加率 ㎏/100kg ( 36 * 39 + 37 * 40 ) / ( 36 + 37 )Resin 固形分使用量 kg/㎥ ( 67 + 68 ) / 22Total Chip(BD)使用量 kg/㎥ ( 36 + 37 ) / 22

Matt ㎡当り 総水分量 g/㎥(( 13 * 11 / 100 ) + ( 12 * 10 / 100 )) * 1000 + 93 + 94秒当りの㎡水分量 g・㎡/sSL 実マット含水率(water spray分) ( 12 + ( 93 + 94 ) / 1000 ) / ( 12 - 1 )

Page 8: Calculation glue

原単

合計

原単

合計

Page 9: Calculation glue

制定日 20-Mar-14 20-Mar-14 20-Mar-14 20-Mar-14 20-Mar-14

9.0 11.0 12.0 14.0 15.0 0.2 0.2 0.2 0.2 0.3

9.2 11.2 12.2 14.2 15.3 55 50 48 46 45

45 50 52 54 55 4.5 5.0 5.0 5.0 5.0 700 680 680 660 660 2.5 2.5 2.5 2.5 2.5 3.0 3.0 3.0 3.0 3.0

9.73 10.00 10.27 10.54 9.33 6.67 6.59 6.59 6.74 7.07 3.39 3.63 3.79 4.11 4.33 3.72 3.99 4.18 4.54 4.73 2.77 3.63 4.11 4.82 5.29 2.96 3.87 4.38 5.14 5.66 6.68 7.85 8.56 9.68 10.40

360 330 310 270 260 7.40 6.63 6.48 6.39 6.16 29.4 32.9 33.7 34.3 35.3 20.6 22.4 22.9 22.6 23.3

704.7 789.6 809.1 822.2 848.3 493.3 536.9 550.2 542.6 559.9

12,436 12,227 12,041 11,382 11,426 9,892 11,849 12,609 12,902 13,676

190 190 195 195 195 145 145 145 145 145 6,218 6,114 6,021 5,691 5,713

26 9,892 11,849 12,609 12,902 13,676 6,218 6,114 6,021 5,691 5,713 12,871 12,655 12,462 11,780 11,826 10,238 12,263 13,051 13,354 14,155 11,730 11,505 11,302 10,657 10,817 9,597 11,505 12,244 12,510 13,220

10,613 10,409 10,225 9,642 9,622 8,974 10,778 11,470 11,730 12,317 3.5 3.5 3.5 3.5 3.5 9.8 9.8 9.8 9.8 11.5 6.5 6.3 6.3 6.2 6.7 0.7 0.7 0.7 0.7 0.8 0.3 0.3 0.3 0.3 0.4 0.3 0.3 0.3 0.3 1.0

P.B 製造技術標準書 (E1)>

計  算  式 E1-U13 9 (8.9)

E1-U13 11(10.9)

E1-U13 12(11.9)

E1-U13 14(13.9)

E1-U13 15(14.9)

設定設定

1 + 2設定設定設定設定設定設定

(89-8))/(53*(1+89/100)*100(90-9))/(54*(1+90/100)*100

/100)/(1+6/100) = 表層絶乾重量表層絶乾重量*(1+10/100) = 表層マット重量

100)/(1+(6/100)) = 内層絶乾重量内層絶乾重量*(1+11/100) = 内層マット重量

12 + 13設定

101 / 15 = 熱圧時間 ) / 315*3600/107*5*108*2*1))/1000000000

22 * 7 / 100022 * 24

24 * 71000)*(15*3600/1000)

105*15*3600/1000000測定値測定値

25 / 2 ( Bottom )

25 / 2 ( Top )

25 * ( 1 + ロス率 / 100 ) * ( 1 + ロス率 / 100 )

32 / ( 1 + 10 / 100 )33 / ( 1 + 11 / 100 )34 / ( 1 + 89 / 100 )35 / ( 1 + 90 / 100 )

設定設定設定設定設定設定

Page 10: Calculation glue

0.0294 0.0294 0.0294 0.0294 0.1150 2.2 2.3 2.3 2.4 3.5 0.1430 0.1449 0.1449 0.1488 0.2345 2.4 2.7 3.0 3.3 0.9 0.0 0.0 0.0 0.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

56.1 55.2 54.3 53.5 60.8 62.7 62.6 62.6 61.3 61.5 18.8 19.1 19.4 19.7 20.4 11.1 10.8 10.8 10.8 11.9

65 65 65 65 65 1.274 1.274 1.274 1.274 1.274

25 25 25 25 25 1.068 1.068 1.068 1.068 1.068

59 59 59 59 59 0.920 0.920 0.920 0.920 0.920

32 32 32 32 32 1.072 1.072 1.072 1.072 1.072

40 40 40 40 40 1.123 1.123 1.123 1.123 1.123 1,040.0 1,020.1 1,002.1 944.9 1,106.5

583.3 679.0 722.6 727.3 825.2 1,600.0 1,569.3 1,541.6 1,453.7 1,702.4

897.4 1,044.6 1,111.7 1,118.9 1,269.6 74.3 72.9 71.6 67.5 77.0 26.9 32.3 34.4 35.2 49.3 3.1 3.1 3.0 2.8 11.1

12.8 15.6 16.6 17.5 28.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

254.7 281.0 306.8 318.2 86.6 0.0 0.0 0.0 23.5 0.0

125.9 123.5 121.3 114.4 130.5 45.6 54.8 58.3 59.6 83.5 12.5 12.2 12.0 11.3 44.3 51.3 62.5 66.5 69.8 115.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

10.5 10.5 10.5 10.5 12.4 6.9 6.7 6.7 6.6 7.3

1.215 1.212 1.209 1.205 1.234

39 * 43 / 100設定

40 * 45 / 100設定設定設定設定設定設定

41+44+49+51)/55*100

42+46+50+52)/56*100

44/(59/100)+49/(63/100)+51/(65/100)+4746/(59/100)+50/(63/100)+52/(65/100)+48

測定値測定値測定値測定値測定値測定値測定値測定値測定値測定値

36 * 39 / 100 37 * 40 / 100 67 / 57 / 100 68 / 57 / 100 41 * 36 / 100 42 * 37 / 100 44 * 36 / 100 46 * 37 / 100 49 * 36 / 100 50 * 37 / 100 51 * 36 / 100 52 * 37 / 100 47 * 36 / 100 48 * 37 / 100

71 / ( 61 / 100 )72 / ( 61 / 100 )73 / ( 59 / 100 )74 / ( 59 / 100 )75 / ( 63 / 100 )76 / (63 / 100 )77 / ( 65 / 100 )78 / ( 65 / 100 )+ 41 + 44 + 49 + 51 + 42 + 46 + 50 + 52

44/59*60+49/63*64+51/65*66+47)/100/55

Page 11: Calculation glue

1.247 1.246 1.246 1.241 1.238 13 15 16 19 21 14 17 19 22 24 2.0 2.0 2.0 2.0 2.5 3.0 3.0 3.0 3.0 3.0

47.2 49.9 50.0 51.7 55.0 50.8 56.5 59.4 59.9 62.9 0.9 1.0 1.0 1.0 1.4 1.5 1.7 1.8 1.8 1.9

24,510 24,510 24,510 24,510 24,510 24,510 215 220 220 220 220 215 215 215 220 220 170 170 175 175 180

2,580 2,580 2,580 2,580 2,580 2,525 2,525 2,525 2,525 2,525 4,938 4,938 4,938 4,938 4,938 1,260 1,260 1,260 1,260 1,260

5.0 5.0 5.0 5.0 5.0

8.29 8.02 7.95 7.82 8.81 55.28 51.65 51.16 48.81 54.66

667.04 644.02 643.51 623.86 620.71

541.79 633.65 695.28 798.92 822.96 7.96 8.53 8.79 8.80 8.73

10.52 10.88 11.19 11.54 10.37

チップ USD 2,012.3 2,176.8 2,229.0 2,195.8 2,254.0

レジン USD 1,201.3 1,257.4 1,276.3 1,237.4 1,429.6

ワックス USD 170.9 177.6 179.0 173.4 213.2

硬化剤 USD 6.8 8.0 8.4 8.7 17.1

離型剤 USD 10.2 11.1 11.5 11.7 13.5

変動費合計 USD 3,402 3,631 3,704 3,627 3,927 Run cost USD 260 260 260 260 260 var mach ovhd USD 513 513 513 513 513 Fix mach ovhd USD 789 789 789 789 789

固定費合計 USD 1,562 1,562 1,562 1,562 1,562

合計 USD 4,964 5,193 5,266 5,189 5,490

チップ USD/m3 68.5 66.2 66.1 64.1 63.8

レジン USD/m3 40.9 38.2 37.9 36.1 40.4

ワックス USD/m3 5.8 5.4 5.3 5.1 6.0

硬化剤 USD/m3 0.2 0.2 0.2 0.3 0.5

離型剤 USD/m3 0.3 0.3 0.3 0.3 0.4

変動費合計 USD/m3 116 110 110 106 111 Run cost USD 9 8 8 8 7 var mach ovhd USD 17 16 15 15 15

46/59*60+50/63*64+52/65*66+48)/100/56設定設定設定設定

*(15/1000)*3600*(2800/1000))*(15/1000)*3600*(2800/1000)

97 * ( 95 / 100 )98 * ( 96 / 100 )

設定設定設定設定設定設定設定設定

+ 37 * 40 ) / ( 36 + 37 )( 67 + 68 ) / 22

( 36 + 37 ) / 22

) + ( 12 * 10 / 100 )) * 1000 + 93 + 94

93 + 94 ) / 1000 ) / ( 12 - 1 )

Page 12: Calculation glue

Fix mach ovhd USD 27 24 23 23 22

固定費合計 USD 53 47 46 46 44

合計 USD 169 158 156 151 155

チップ USD/ton 97.9 97.3 97.2 97.1 96.6

レジン USD/ton 58.4 56.2 55.7 54.7 61.3

ワックス USD/ton 8.3 7.9 7.8 7.7 9.1

硬化剤 USD/ton 0.3 0.4 0.4 0.4 0.7

離型剤 USD/ton 0.5 0.5 0.5 0.5 0.6

合計 USD/ton 165.5 162.3 161.6 160.4 168.4 Run cost USD 13 12 11 12 11 var mach ovhd USD 25 23 22 23 22 Fix mach ovhd USD 38 35 34 35 34

固定費合計 USD 76 70 68 69 67

合計 USD 241 232 230 230 235

Page 13: Calculation glue

20-Mar-14 20-Mar-14 20-Mar-14 20-Mar-14 20-Mar-14 2-Aug-14 20-Mar-14

16.0 17.0 18.0 20.0 21.0 25.0 30.0 0.3 0.3 0.3 0.3 0.3 0.4 0.4

16.3 17.3 18.3 20.3 21.3 25.4 30.4 43 42 40 38 38 35 33

57 58 60 62 62 65 67 5.0 5.0 5.0 5.5 5.5 6.0 6.0 640 630 630 620 620 610 600 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0 3.0 10.81 10.90 10.94 11.10 11.14 11.30 11.37 6.76 6.81 6.88 7.08 7.13 7.30 7.42 4.27 4.36 4.39 4.53 4.76 5.12 5.68 4.73 4.83 4.87 5.04 5.29 5.69 6.32 5.66 6.02 6.59 7.40 7.76 9.50 11.53 6.05 6.43 7.04 7.92 8.31 10.19 12.38

10.78 11.27 11.91 12.96 13.60 15.89 18.71 250 235 220 190 180 145 115

6.01 6.03 6.09 6.35 6.39 6.65 7.01 36.3 36.2 35.9 34.4 34.3 32.9 31.3 23.2 22.8 22.6 21.4 21.2 20.0 18.8

870.0 868.9 861.3 826.5 822.2 788.5 750.4 556.8 547.4 542.6 512.4 509.8 481.0 450.2

10,993 10,553 9,957 8,888 8,838 7,668 6,755 14,039 14,036 14,388 13,976 13,900 13,729 13,228 195 195 195 195 195 200 200 145 145 145 150 150 150 150 5,496 5,277 4,978 4,444 4,419 3,834 3,378

14,039 14,036 14,388 13,976 13,900 13,729 13,228 5,496 5,277 4,978 4,444 4,419 3,834 3,378 11,377 10,923 10,305 9,199 9,148 7,937 6,992 14,530 14,527 14,892 14,466 14,386 14,210 13,691 10,267 9,849 9,289 8,280 8,231 7,131 6,278 13,610 13,601 13,933 13,510 13,429 13,243 12,745 9,289 8,910 8,396 7,457 7,406 6,394 5,618

12,761 12,740 13,038 12,617 12,530 12,321 11,834 3.5 3.5 3.5 3.5 3.5 3.5 3.5 9.8 9.8 9.9 10.3 10.4 10.8 11.0 6.2 6.3 6.4 6.6 6.7 7.0 7.2 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3

E1-U13 16 (15.9)

E1-U13 17(16.9)

E1-U13 18(17.9)

E1-U13 20(19.9)

E1-U13 21(20.9)

E1-U13 25(24.9)

E1-U13 30(29.9)

Page 14: Calculation glue

0.0294 0.0294 0.0297 0.0309 0.0312 0.0324 0.0330 2.5 2.5 2.6 2.6 2.6 2.7 2.8 0.1550 0.1575 0.1664 0.1716 0.1742 0.1890 0.2016 3.6 3.7 3.7 3.7 3.7 3.7 3.7 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

52.7 52.4 52.5 52.9 53.0 53.3 53.5 61.2 61.3 61.2 60.7 60.7 60.7 60.7 20.0 20.1 20.2 20.9 21.0 21.6 21.9 10.9 11.0 11.2 11.6 11.8 12.3 12.7

65 65 65 65 65 65 65 1.274 1.274 1.274 1.274 1.274 1.274 1.274

25 25 25 25 25 25 25 1.068 1.068 1.068 1.068 1.068 1.068 1.068

59 59 59 59 59 59 59 0.920 0.920 0.920 0.920 0.920 0.920 0.920

32 32 32 32 32 32 32 1.072 1.072 1.072 1.072 1.072 1.072 1.072

40 40 40 40 40 40 40 1.123 1.123 1.123 1.123 1.123 1.123 1.123

910.3 873.2 831.2 768.1 770.3 690.5 618.0 791.2 802.6 834.4 832.7 839.5 862.5 852.0

1,400.5 1,343.4 1,278.8 1,181.7 1,185.0 1,062.3 950.8 1,217.2 1,234.8 1,283.7 1,281.1 1,291.6 1,326.9 1,310.8

65.0 62.4 58.8 52.2 51.8 44.8 39.3 38.3 38.2 39.1 37.9 37.6 37.0 35.5 2.7 2.6 2.5 2.3 2.3 2.1 1.9

19.8 20.1 21.7 21.7 21.8 23.3 23.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

334.4 329.7 310.7 275.9 274.0 236.6 207.9 25.5 25.5 26.1 37.9 37.6 37.0 35.5

110.2 105.7 99.6 88.5 87.9 75.9 66.7 64.9 64.8 66.3 64.2 63.7 62.6 60.2 10.9 10.5 10.0 9.2 9.2 8.3 7.4 79.1 80.3 86.8 86.6 87.3 93.1 95.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

10.5 10.5 10.6 11.0 11.1 11.5 11.7 6.7 6.8 6.9 7.1 7.2 7.5 7.7

1.202 1.201 1.202 1.204 1.205 1.206 1.207

Page 15: Calculation glue

1.241 1.241 1.241 1.239 1.240 1.240 1.240 22 23 24 27 28 34 40 25 27 28 31 33 39 46 2.0 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

55.4 54.5 53.2 51.7 50.8 49.7 46.4 63.0 64.0 62.1 59.4 59.9 57.0 53.3 1.1 1.1 1.1 1.0 1.0 1.0 0.9 1.9 1.9 1.9 1.8 1.8 1.7 1.6

24,510 24,510 24,510 24,510 24,510 24,510 24,510 220 220 220 225 225 225 230 220 220 220 220 220 225 225 180 180 180 180 180 180 180

2,580 2,580 2,580 2,580 2,580 2,580 2,580 2,525 2,525 2,525 2,525 2,525 2,525 2,525 4,938 4,938 4,938 4,938 4,938 4,938 4,938 1,260 1,260 1,260 1,260 1,260 1,260 1,260

5.0 5.0 5.0 5.0 5.0 5.0 5.0

7.72 7.74 7.77 7.97 8.07 8.30 8.42 46.94 46.29 46.41 46.48 46.99 47.27 47.02

608.25 597.97 597.23 582.92 581.96 569.65 558.18

891.88 935.51 985.96 1,084.66 1,144.04 1,344.31 1,587.19 9.10 8.97 8.85 8.41 8.40 7.95 7.45

11.91 12.05 12.13 12.38 12.42 12.72 12.89

2,265.4 2,224.3 2,202.1 2,062.5 2,048.3 1,922.7 1,793.1

1,259.2 1,240.2 1,232.6 1,184.7 1,191.3 1,149.3 1,087.9

174.5 169.9 165.3 152.1 151.0 138.0 126.4

9.6 9.7 10.3 10.2 10.3 10.8 11.0

12.4 12.4 12.1 11.6 11.6 11.2 10.5

3,721 3,657 3,622 3,421 3,413 3,232 3,029 260 260 260 260 260 260 260 513 513 513 513 513 513 513 789 789 789 789 789 789 789

1,562 1,562 1,562 1,562 1,562 1,562 1,562

5,283 5,219 5,185 4,983 4,975 4,794 4,591

62.5 61.4 61.4 59.9 59.8 58.5 57.3

34.7 34.3 34.3 34.4 34.8 35.0 34.8 4.8 4.7 4.6 4.4 4.4 4.2 4.0

0.3 0.3 0.3 0.3 0.3 0.3 0.4

0.3 0.3 0.3 0.3 0.3 0.3 0.3

103 101 101 99 100 98 97 7 7 7 8 8 8 8

14 14 14 15 15 16 16

Page 16: Calculation glue

22 22 22 23 23 24 25 43 43 44 45 46 48 50

146 144 144 145 145 146 147

97.6 97.5 97.4 96.6 96.4 95.9 95.6

54.3 54.4 54.5 55.5 56.1 57.3 58.0

7.5 7.4 7.3 7.1 7.1 6.9 6.7

0.4 0.4 0.5 0.5 0.5 0.5 0.6

0.5 0.5 0.5 0.5 0.5 0.6 0.6

160.4 160.3 160.2 160.2 160.7 161.3 161.4 11 11 12 12 12 13 14 22 23 23 24 24 26 27 34 35 35 37 37 39 42 67 68 69 73 74 78 83

228 229 229 233 234 239 245

Page 17: Calculation glue

20-Mar-14 9-Sep-13

35.0 15.0 0.4 0.0

35.4 15.0 0.0 30 35

70 65 100 6.0 5.5 590 580 2.5 2.5 3.0 3.0 11.49 9.55 5.89 7.59 6.27 3.98 5.91 2.89 0.00 6.59 3.16 0.00

13.79 5.36 0.00 14.84 5.70 0.00 21.43 8.86 0.00 95 290 310

7.29 5.63 #DIV/0!30.1 39.4 0.0 17.8 22.9 0.0

723.2 946.2 0.0 426.7 548.8 0.0 5,815 8,517 0

13,094 15,342 0 200 175 180 155 145 155 2,908 4,258 0

13,094 15,342 0 2,908 4,258 0 6,019 8,815 0

13,552 15,879 0 5,398 8,046 0

12,596 14,943 0 4,818 7,366 0

11,661 14,092 0 3.5 3.5 3.5 11.3 8.7 10.7 7.5 5.6 6.5 0.7 0.5 0.8 0.3 0.3 0.4 0.3 0.4 0.8

E1-U13 35(34.9)

E1-Cover board 15

E1-U13

Page 18: Calculation glue

0.0339 0.0348 0.0856 2.9 2.5 2.5 0.2175 0.1400 0.1625 3.7 2.8 0.0 0.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

53.7 53.8 63.8 60.7 62.4 62.3 22.4 17.2 18.2 13.2 9.7 11.3

65 65 65 1.274 1.274 1.267

25 25 25 1.068 1.065 1.065

59 59 59 0.920 0.920 0.920

32 32 32 1.072 1.072 1.072

40 40 40 1.123 1.123 1.123

544.5 640.8 0.0 874.6 789.1 0.0 837.7 985.9 0.0

1,345.5 1,214.1 0.0 33.7 36.8 0.0 35.0 42.3 0.0 1.6 2.6 0.0

25.4 19.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

178.3 206.2 0.0 35.0 0.0 0.0 57.2 62.4 0.0 59.3 71.7 0.0 6.5 10.3 0.0

101.5 78.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

12.0 9.2 11.6 8.0 6.0 7.1

1.209 1.210 1.2373

Page 19: Calculation glue

1.241 1.243 1.2346 47 20 13 54 23 15 2.0 2.0 2.0 3.0 2.5 2.5

45.0 58.5 40.6 51.7 67.2 46.9 0.9 1.2 0.8 1.6 1.7 1.2

24,510 24,510 24,510 230 230 215 225 225 210 180 180 170

2,580 2,580 2,580 2,525 2,525 2,525 4,938 4,938 4,938 1,260 1,260 1,260

5.0 5.0 5.0

8.61 6.66 #DIV/0!47.09 36.27 #DIV/0!

546.88 544.30 #DIV/0!

1,827.17 654.60 #DIV/0!7.08 7.75 #DIV/0!

13.20 11.04 #DIV/0!

1,693.1 2,204.6

1,050.2 1,058.2

116.0 133.6

11.6 9.5

10.1 11.8

2,881 3,418 260 260 513 513 789 789

1,562 1,562

4,443 4,980

56.2 55.9

34.8 26.8 3.9 3.4

0.4 0.2

0.3 0.3

96 87 9 7

17 13

Page 20: Calculation glue

26 20 52 40

147 126

95.2 96.4

59.1 46.3

6.5 5.8

0.6 0.4

0.6 0.5

162.0 149.5 15 11 29 22 44 34 88 68

250 218