caesar me technical service me technical service.pdf · alpha lubricator system maintenance...

CAESAR SHIPPING SERVICES (KOREA) CO.,LTD

CAESAR TECHNICAL(MAINTENANCE) SERVICE

ME ENGINE

ALPHA LUBRICATOR

PNEUMATIC SYSTEM

Contents

1. ME Engine 5Y Maintenance Package

2. Alpha Lubricator System 5Y Maintenance Package

3. Pneumatic System Maintenance Package


ME Engine 5Y Maintenance Package


Contents

1. Maintenance Schedule of ME Engine Component

2. Calibration & Function Test



*. HCU (Hydraulic Cylinder Unit)

*. Fuel Booster(32,000 R/H OVHL)




*. Exh. v/v actuator(32,000 R/H OVHL)




*. Accumulator(32,000 R/H OVHL & N2 gas recharging)




*. Fiva Valve(32,000 R/H OVHL)




*. Cylinder Lubricator(32,000 R/H OVHL)




*. Distributor Block(32,000 R/H Cleaning)



*. HPS (Hydraulic Power Supply)

*. Accumulator Block(32,000 R/H OVHL)




*. Hydraulic Hose(32,000 R/H Replace’)

*. Compensator (32,000 R/H Replace’)




*. Accumulator (32,000 R/H OVHL & N2 gas recharging)



*. Electric & Pneumatic Parts

*. Electric Control Panel(32,000 R/H Inspection)

*. Level Switch(32,000 R/H Replace’)

*. Power Supply Unit (32,000 R/H Inspection)

*. Pneumatic System (32,000 R/H OVHL)

*. MPC (Multi Purpose Controller)(32,000 R/H Inspection)

*. Inductive Sensor(32,000 R/H Replace’)


2. Calibration & Function Test

1. Calibration for inductive sensors

-. Exh. Valve

-. Fuel Plunger

-. Fiva Valve

2. Calibration for swash plate positioner

3. Function test for tacho system

4. Function test for safety device

5. Sea trial

*. Calibration / Function Test


Alpha Lubricator System 5Y Maintenance Package


Contents

1. Alpha Lubricator System Maintenance Schedule

2. Alpha Lubricator System Service & Maintenance Kits

3. Service Kits for Pump Station



1. Alpha Lubricator System Maintenance Schedule

No. Description 5Y Remark

1 Membrane accumulator with gasket (Big) R

Service Kit

2 Membrane accumulator with gasket (Small) R

3 Solenoid valve on lubricator R

4 Inductive sensor in lubricator R

5 Non-return valve R

6 Lubricator O-rings & Gaskets R Maintenance Kit

7 Spiders for boost pump RService Kit for Alpha Pump8 Element for suction filter R

9 Element for pressure filter R

10 Gear pump on boost unit R Option

*. R: Parts to be replaced

*. Recommendation items


2. Alpha Lubricator System Service & Maintenance Kits

No. Description

175 O-ring

187199

Membrane Accumulator with Gasket (Big)

283 O-ring

317 O-ring

330 O-ring

329 Non-return valve

354 O-ring

449450

Membrane Accumulator with Gasket (Small)

486 Solenoid Valve

521 O-ring

533 O-ring

545 Inductive Sensor


3. Service Kits for Pump Station

1

2 3

1

3

1 2

No. Description

1 Element for suction filter

2 Element for pressure filter

3 Spiders for boost pump

4 Gear pump on boost unit

44

3 4



1. Angle Encoder Function Test

2. Pick-up Sensor Function Test

3. Load Transmitter Function Test

4. Booster Pump Condition & Function Test

5. Lubricator Leakage Test & Function Test

6. UPS Condition Check

7. Alarm Test

8. Simulation Test

*. Inspection / Function Test

1. Lubricator O-rings, Sealings & Packings

2. Inlet & Outlet Accumulators

3. Inductive sensor & Pick-up sensor

4. Solenoid valve

5. Upgraded Non-return valve (5 bar)

6. Suction & Pressure filters of Booster Unit

7. Shaft seal & Sealing Kit of Booster Pump

8. Spider coupling of Booster Pump

9. Angle Encoder (Option)

10.Load Transmitter (Option)

*. Replacement / Overhaul Service


Pneumatic System Maintenance Package


Contents

1. Pneumatic Control System Maintenance Schedule

2. Pneumatic Control System Overhaul Kit

3. Pneumatic Control System Maintenance Package


1. Pneumatic Control System Maintenance Schedule

No. Description 2.5Y 5.0Y

1 Pneumatic parts -> Overhaul and renew expendables O

2 Reversing cyl’ -> Overhaul and renew expendables O

3 VIT -> Overhaul and renew expendables O

*. Recommended Maintenance Schedule

-. For safety operation of main engine, we recommend tocarry out overhaul the pneumatic control system by special engineer.


2. Pneumatic Control System Overhaul Kits (1/2)


2. Pneumatic Control System Overhaul Kits (2/2)


3. Pneumatic Control System Maintenance Package

1. Pneumatic valve overhaul (Replacement required parts)

2. Reversing cylinder overhaul (Replacement required parts)

3. VIT actuator cylinder overhaul (Replacement required parts)

4. Leakage test for pneumatic control system

5. Carry out VIT simulation test via governor control system

6. If customer want to attending sea trial, service cost will be invoiced additionally.

*. Service scope


Ship’s Total Solution Provider

- Thank you -

E-mail : [email protected] : +82 51 413 6417

CAESAR SHIPPING SERVICES (KOREA) CO., LTD


caesar me technical service me technical service.pdf · alpha lubricator system maintenance...

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