cable usa hp data cable

Ruggedized: EMI / RFI Protec�on

Our products are installed on a wide range of Industrial, Medical, Aerospace & Defense programs and pla�orms. Our High‐Performance Data cables are designed using proven EMI / RFI shielding techniques and u�lize Extruded Fluropolymer or TPE jackets to ensure maximum exibility while staying resistant to oil, UV, crush, cut and abrasion.

SWAP‐C Designs

WIN‐T & C4ISR Proven

Mul�‐Bundle and Composite construc�ons

Ruggedized against EMI / RFI

Low Smoke, Zero Halogen (LSZH) Available

Ethernet and Data Transmission COIL CORDS

Medical / FDA grade materials available

*Standard TPE jacke�ng color is Ma�e Black.Other colors are available.

CABLE TYPES : USB 2 .0 & 3 .0 USB OTG CAT5e CAT6 DATA + PWR DATA + COMM MINIATURE COAX ETHERNET BUNDLES DATA COIL CORD HDMI F IBER OPT IC HYBR ID DISPLAYPORT CUSTOM COMPOS ITE MEDICAL ‐GRADE AEROSPACE ‐GRADE INDUSTR IAL ‐GRADE LSZH MIXED MEDIA

10‐Gigabit Ethernet Gigabit Ethernet

Micro Patch

Data + Power

High ‐Performance Data Cables :P R O T E C T I N G I N F O R M A T I O N T R A N S M I S S I O N

KEEP YOUR FINGER ON THE PULSE OF TECHNOLOGY WITH OUR CUTTING EDGE PRODUCTS, DESIGN TEAM AND STATE OF THE ART RESEARCH AND DEVELOPMENT TECHNOLOGY CENTER.

High‐Performance

Data Cables

2015 Edi�on

Shown Above: 8 bundles CAT5e ruggedized & [inset] CAT5e with 2 PWR + Ground ruggedized

Are you using Data cable to support a cri�cal applica�on? If so, are you pu�ng the safety of your equipment and employees in jeopardy using off‐the‐shelf Data cable that was designed to live in a warm, cozy office atmosphere? We can custom design a data cable that will be as rugged as the environment you will install it in. Cable USA’s High‐Performance Data cables and coil cords provide your applica�on a reliable connec�on where our compe��on fails.

CUSTOM IS OUR STANDARD.

2584 South Horseshoe Drive ‐ Naples, FL 34104

T. 239.643.6400 www.cableusallc.com F. 239.643.4230

Synergiz ing Technology

Cable USA has the unique ability to provide a comprehensive family of high‐performance wire and cable products to address the specialized needs of industry. With over 100 years of combined experience in solu�ons for the Wire and Cable industry, our World Class team of polymer scien�sts and design engineers are qualied to develop solu�ons to new technology challenges.

USB 2.0 & 3.0

Coax, Twinax, Triax

ABOUT US

Engineering & Design Services

Founded in 1984, Cable USA's headquarters and manufacturing facili�es are located in Naples, Florida. Cable USA joined The Marmon Group in 1997. In 2008, Berkshire Hathaway Inc. acquired majority interest in the Marmon Group. We are now a proud member of The Marmon Engineered Wire & Cable / A Berkshire Hathaway Company and func�on within Marmon’s High‐Performance Group alongside Harbour Industries, Comtran Cable, RSCC Aerospace & Defense, TE W&C and Dekoron Unitherm.

Cable USA uniquely serves both the high and low temperature wire and cable markets. The success of Cable USA con�nues to rely on a very basic concept—dedica�on to customer service and quality with endless product innova�on. The coupling of this concept with our team of scien�sts, engineers and our specialized manufacturing facili�es enables us to efficiently design and manufacture a broad spectrum of high‐performance wire and cable ranging from low minimum prototypes to long produc�on runs. We are able to handle complex requirements integra�ng cable design, electrical performance and material selec�ons that meet the most exac�ng specica�ons.

CAGE CODE: 67050 REACH & RoHS Compliant

UL / CSA APPROVED OSHA SHARP Cer�ed

QPL: AS22759 & WC27500 ITAR/EAR Cer�ed

ISO 9001:2008 Cer�ed: No. 10001413

Visit Our Website to Use Our Custom Cable Design Center

www.cableusallc.com

Cable Design: Cable USA is the Industry Expert in custom cable, coax and coil cord design

and manufacturing. If standard, off‐the‐shelf cable doesn’t t your applica�on, we can design a cable or cord to your exact specica�ons or create the specica�on for you. We specialize in composite cables…any variety of components under a single

jacket.

Above: Example of Cable USA custom design specica�on

End‐To‐End Support: We have partnered with industry leading connector and assembly‐houses to offer our customers “turn‐key” designs and product support. All connector, assembly, backshell, overmold or other non‐cable related ques�ons can be

addressed by one of our partners immediately. We distance the compe��on by designing cables that meet and exceed applica�on requirements while working

within the tolerances of the accessories to be used on each end.

Custom is Our Standard.

T. 239.643.6400 www.cableusallc.com F. 239.643.4230 T. 239.643.6400 www.cableusallc.com F. 239.643.4230

KEY ATTRIBUTES

Superior Electrical Performance Cross‐Web Technology Reduced Diameter & Weight Cut, Scrape, Abrasion & Crush

Resistant Excep�onal electrical & mechanical

performance characteris�cs RoHS & REACH Compliant Designs for FAR 25.853 Designs for Boeing S/T & Airbus

ABD0031 Designs for NBC Compliance Medical Grade op�ons Maximum Protec�on Against EMI/RFI

High Performance 10‐Gigabit & Gigabit Ethernet

Fluoropolymer Electrical Performance Impedance 100 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 44 nS / 100m Vp 70% nominal DC Resistance 26 AWG: 40.8 Ω / 1000�. (Copper) 24 AWG 25.7 Ω / 1000�.

23 AWG 20.3 Ω / 1000�. Nom. Bend Radius 10x O.D.

Standard 10‐Gigabit Design Detail Data Four (4) Pairs Conductor 23 AWG Solid or 24 AWG Stranded

Bare Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy

Insula�on Extruded Fluoropolymer or Polyolen

Spline Cross‐Web Technology or Filler Binder Tape Inner Shield Metallic Tape

100% Coverage Outer Shield Round Wire Braid

85% minimum coverage

Jacket Extruded Fluoropolymer or TPE Max. Length Construc�on Dened

Addi�onal Info: Color Code: 10 Color Jacke�ng Op�ons Data Pairs dene the distance between the conductors, or the conductor‐to‐conductor centricity, to remain xed.

APPLICATIONS:

Ethernet Backbone HD Video Avionics Ground Vehicle Medical Imaging Cabin Management

Hydra Breakout Wireless Communica�ons WIN‐T C4ISR Robo�cs

Standard Gigabit Design Detail Data Two (2) or Four (4) Pairs Conductor 26 or 24 AWG Stranded

Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper,

Silver‐Plate High Strength Alloy

Standard High‐Flex Gigabit Design Detail

Data Two (2) or Four (4) Pairs

Conductor 26 or 24 Stranded (High Flex‐Life)

Bare Copper, Tin‐Plated Copper,

Silver‐Plated Copper,

Spline Filler

Binder Tape

Inner Shield None

Outer Shield Round Wire Braid or Serve

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KEY ATTRIBUTES

High Performance 10‐Gigabit & Gigabit Ethernet

Fluoropolymer Electrical Performance Impedance 100 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 44 nS / 100m Vp 70% nominal DC Resistance 26 AWG: 40.8 Ω / 1000�. (Copper) 24 AWG 25.7 Ω / 1000�.

23 AWG 20.3 Ω / 1000�. Nom. Bend Radius 10x O.D.

Standard 10‐Gigabit Design Detail Data Four (4) Pairs Conductor 23 AWG Solid or 24 AWG Stranded

APPLICATIONS:

Standard Gigabit Design Detail Data Two (2) or Four (4) Pairs Conductor 26 or 24 AWG Stranded

Standard High‐Flex Gigabit Design Detail

Conductor 26 or 24 Stranded (High Flex‐Life)

Spline Filler

Binder Tape

Inner Shield None

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KEY ATTRIBUTES

Micro Patch Length Restricted Ethernet

Fluoropolymer Electrical Performance Impedance 100 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 44 nS / 100m Vp 70% nominal DC Resistance 30 AWG: 11.2 Ω / 100� (Copper) 28 AWG 7.04 Ω / 100�

26 AWG: 4.43 Ω / 100� Nom. Bend Radius 10x O.D.

Micro 10‐Gigabit Patch Design Detail Data Four (4) Pairs Conductor 30 thru 26 AWG Solid and Stranded

Jacket Extruded Fluoropolymer or TPE Length: Recommended at 25�. Max*

Addi�onal Info: Color Code: 10 Color Jacke�ng Op�ons Data Pairs dene the distance between the conductors, or the conductor‐to‐conductor centricity, to remain xed. *Data Performance cannot be guaranteed at lengths beyond the recommended maximum.

APPLICATIONS:

Micro Gigabit Patch Design Detail Data Two (2) or Four (4) Pairs Conductor 30 thru 26 AWG Stranded

Micro High‐Flex Gigabit Patch Design Detail

Conductor 30 thru 26 AWG Stranded (High Flex‐Life)

Spline Filler

Binder Tape

Inner Shield None

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KEY ATTRIBUTES

Micro Patch Length Restricted Ethernet

Fluoropolymer Electrical Performance Impedance 100 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 44 nS / 100m Vp 70% nominal DC Resistance 30 AWG: 11.2 Ω / 100� (Copper) 28 AWG 7.04 Ω / 100�

26 AWG: 4.43 Ω / 100� Nom. Bend Radius 10x O.D.

Micro 10‐Gigabit Patch Design Detail Data Four (4) Pairs Conductor 30 thru 26 AWG Solid and Stranded

APPLICATIONS:

Micro Gigabit Patch Design Detail Data Two (2) or Four (4) Pairs Conductor 30 thru 26 AWG Stranded

Micro High‐Flex Gigabit Patch Design Detail

Conductor 30 thru 26 AWG Stranded (High Flex‐Life)

Spline Filler

Binder Tape

Inner Shield None

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KEY ATTRIBUTES

Superior Electrical Performance Maximum Power Transfer Reduced Diameter & Weight Cut, Scrape, Abrasion & Crush

Ruggedized USB 2.0, 3.0 & OTG

Fluoropolymer Electrical Performance Impedance 90 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 150pS / 10m Vp 70% nominal DC Resistance 28 AWG: 7.04 Ω / 100�. (Copper) 26 AWG 4.43 Ω / 100�.

24 AWG: 2.79 Ω / 100�. Nom. Bend Radius 10x O.D.

Additional Info: Color Code: 10 different Color Options B-United Pairs allows the distance between the conductors, or the conductor-to conductor centricity, to remain fixed.

APPLICATIONS:

Industrial PCs Test and Measurement Data Acquisi�on Portable Data Storage Printer Interface Rugged Keyboard

Soldier –Worn Systems Data Transmission Hot Swap Applica�ons Rugged I/O

USB 3.0 Design Detail Data Two (2) Pairs Conductor 28 thru 24 AWG Stranded

Power Conductor 28 thru 20 AWG Stranded

Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape

85% minimum coverage Jacket Extruded Fluoropolymer or TPE Length 3m

USB 2.0 On The Go (OTG) Design Detail Data One (1) Pair Conductor 28 thru 24 AWG Stranded

USB 2.0 Design Detail Data One (1) Pair Conductor 28 thru 24 AWG Standed

Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy

Addi�onal Info: Color Code: 10 Color Jacke�ng Op�ons Data Pairs dene the distance between the conductors, or the conductor‐to‐conductor centricity, to remain xed. Larger Power conductor sizes are available upon request.

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KEY ATTRIBUTES

Superior Electrical Performance Maximum Power Transfer Reduced Diameter & Weight Cut, Scrape, Abrasion & Crush

Ruggedized USB 2.0, 3.0 & OTG

Fluoropolymer Electrical Performance Impedance 90 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 150pS / 10m Vp 70% nominal DC Resistance 28 AWG: 7.04 Ω / 100�. (Copper) 26 AWG 4.43 Ω / 100�.

24 AWG: 2.79 Ω / 100�. Nom. Bend Radius 10x O.D.

Additional Info: Color Code: 10 different Color Options B-United Pairs allows the distance between the conductors, or the conductor-to conductor centricity, to remain fixed.

APPLICATIONS:

Industrial PCs Test and Measurement Data Acquisi�on Portable Data Storage Printer Interface Rugged Keyboard

Soldier –Worn Systems Data Transmission Hot Swap Applica�ons Rugged I/O

USB 3.0 Design Detail Data Two (2) Pairs Conductor 28 thru 24 AWG Stranded

USB 2.0 On The Go (OTG) Design Detail Data One (1) Pair Conductor 28 thru 24 AWG Stranded

USB 2.0 Design Detail Data One (1) Pair Conductor 28 thru 24 AWG Standed

Addi�onal Info: Color Code: 10 Color Jacke�ng Op�ons Data Pairs dene the distance between the conductors, or the conductor‐to‐conductor centricity, to remain xed. Larger Power conductor sizes are available upon request.

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Power + Ethernet and Mixed Bundles

Fluoropolymer Electrical Performance Impedance 100 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 44 nS / 100m Vp 70% nominal DC Resistance 26 AWG: 40.8 Ω / 1000�. (Copper) 24 AWG 25.7 Ω / 1000�. 23 AWG: 20.3 Ω / 1000�. Nom. Bend Radius 10x O.D.

10‐Gigabit + Power Design Detail Data Four (4) Pairs

Conductor 23 Solid or 24 AWG Stranded Bare Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Data Lines May Have Addi�onal Shielding Power Conductor 28 thru 10 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape 100% Coverage Outer Shield Round Wire Braid 85% minimum coverage Jacket Extruded Fluoropolymer or TPE

Length Construc�on Dened

APPLICATIONS: Ethernet Backbone HD Video Avionics Ground Vehicle Medical Imaging Cabin Management

KEY ATTRIBUTES Superior Electrical Performance Maximum Power Transfer Reduced Diameter & Weight Cut, Scrape, Abrasion & Crush

ABD0031 Designs for NBC Compliance Long Performance Distance Medical Grade op�ons

Gigabit + Power Design Detail Data Two (2) or Four (4) Pairs

Conductor 28 thru 24 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper,

Data Lines May Have Addi�onal Shielding Power Conductor 28 thru 10 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape 100% Coverage Outer Shield Round Wire Braid 85% minimum coverage Jacket Extruded Fluoropolymer or TPE

Mixed Bundles Data Construc�on Dened

Component HDMI, USB 2.0, USB 2.0 OTG, USB 3.0 (not limited to) CAT 5e, CAT 6, CAT 7, Data Quad, DisplayPort, SATA, Various Coax, DVI,

Data Lines May Have Addi�onal Shielding Power/Control Conductor 28 thru 10 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape 100% Coverage Outer Shield Round Wire Braid 85% minimum coverage Jacket Extruded Fluoropolymer or TPE

Field Bus, ANR Audio, Firewire, Fiber Op�c

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Power + Ethernet and Mixed Bundles

Fluoropolymer Electrical Performance Impedance 100 Ω nominal Time Delay 1.45 nS / � (4.76 nS / m) Delay Skew ≤ 44 nS / 100m Vp 70% nominal DC Resistance 26 AWG: 40.8 Ω / 1000�. (Copper) 24 AWG 25.7 Ω / 1000�. 23 AWG: 20.3 Ω / 1000�. Nom. Bend Radius 10x O.D.

10‐Gigabit + Power Design Detail Data Four (4) Pairs

Conductor 23 Solid or 24 AWG Stranded Bare Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Data Lines May Have Addi�onal Shielding Power Conductor 28 thru 10 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape 100% Coverage Outer Shield Round Wire Braid 85% minimum coverage Jacket Extruded Fluoropolymer or TPE

APPLICATIONS: Ethernet Backbone HD Video Avionics Ground Vehicle Medical Imaging Cabin Management

KEY ATTRIBUTES Superior Electrical Performance Maximum Power Transfer Reduced Diameter & Weight Cut, Scrape, Abrasion & Crush

ABD0031 Designs for NBC Compliance Long Performance Distance Medical Grade op�ons

Gigabit + Power Design Detail Data Two (2) or Four (4) Pairs

Conductor 28 thru 24 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper,

Data Lines May Have Addi�onal Shielding Power Conductor 28 thru 10 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape 100% Coverage Outer Shield Round Wire Braid 85% minimum coverage Jacket Extruded Fluoropolymer or TPE

Mixed Bundles Data Construc�on Dened

Component HDMI, USB 2.0, USB 2.0 OTG, USB 3.0 (not limited to) CAT 5e, CAT 6, CAT 7, Data Quad, DisplayPort, SATA, Various Coax, DVI,

Data Lines May Have Addi�onal Shielding Power/Control Conductor 28 thru 10 AWG Stranded Bare Copper, Tin‐Plated Copper, Silver‐Plated Copper, Silver‐Plate High Strength Alloy Insula�on Extruded Fluoropolymer or Polyolen Spline Filler Binder Tape Inner Shield Metallic Tape 100% Coverage Outer Shield Round Wire Braid 85% minimum coverage Jacket Extruded Fluoropolymer or TPE

Field Bus, ANR Audio, Firewire, Fiber Op�c

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Coax, Twinax, Triax & Quadrax

Construc�on Overview Impedance All Standard and Custom Values Vp 68 to 85% nominal Frequency Up to 20 GHz Opera�ng Temp ‐100 to +250° Celsius Nom. Bend Radius Standard 10x O.D. Armoring Available Upon Request Max. Length Construc�on Dened

Miniature Coax, Twinax, Triax, and Quadrax Conductor

Size 20 thru 40 AWG Solid or Stranded Material Bare Copper, Silver‐Plated Copper,

Copperweld (CCS) and Silver‐Plated Copperweld (SPCCS)

Insula�on Material Extruded Fluoropolymer or Polyolen Applica�on Solid and/or Cellular Extrusions Inner/Outer Shielding Material Metallic Tape or Round Wire Op�ons Braid or Serve Binder/Separator Material Various Tape Op�ons (if required) Inner/Outer Jacket Material Extruded Fluoropolymer, Polyolen, PVC TPE, Silicone Rubber

APPLICATIONS: Test & Measurement HD Video RF/Antennas GPS Camera Systems Medical Imaging

RG Equivalent Mil‐C‐17 Equivalent Wireless Communica�ons WIN‐T C4ISR Robo�cs

KEY ATTRIBUTES QPL Equivalents Superior Electrical Performance Reduced Diameter & Weight Cut, Scrape, Abrasion & Crush

ABD0031 Designs for NBC Compliance Medical‐Grade op�ons Enhanced Flexibility

Cable USA’s series of Standard and Miniature Coaxial cables provide a smaller, lighter, faster and more exible alterna�ve to standard Mil‐Type coaxial cables. Cable USA can build to your requirements or custom‐design the right coax for your applica�on. We have been manufacturing coaxial cable to stringent specica�ons for many years.

The quality of the transmission line is cri�cal to signal integrity. When impedance matching is cri�cal, we are able to manufacture standard and non‐standard cables to ideally suit any iden�ed electronic needs. In addi�on, we have always incorporated coaxial and other specialized transmission lines within complex composite construc�ons. As such, you will be able to combine data and instrumenta�on with power and sense circuitry, within a single mul�‐func�onal cable design.

Cable USA is able to supply coaxial and other transmission‐line cables using conductors as small as 40 AWG up to more than one inch in diameter. Conductors can be made from bare copper, Silver‐Plated Copper, Copperweld (CCS), Silver‐Plated Copperweld (SPCCS) depending on thermal and electronic performance requirements. For similar reasons, we offer a range of dielectric materials in solid and cellular applica�on and an even larger variety of jacke�ng op�ons. Our cables are designed to perform within an opera�ng temperature range from –100 to +250° C.