cable duct rev1 low - manufacturing | contracting |...
TRANSCRIPT
Flagship unit of KALISTER TECHNOLOGY LIMITED,UKHaving a broad spectrum of manufacturing, trading and construction activities encompassing a wide range of fields from Cable Management system to solar systems and procurement to construction services, we are driving a new wave of sustainable growth as we develop and acquire the technologies that will power tomor-row's high-tech growth industries.
KALISTER is a global provider of innovative, cost effective products and services through their operating facilities across the globe. Our products are used in a variety of facilities for the commercial, industrial, utility and OEM markets. In addition, KALISTER offers supply, procurement and construction services to commercial and indus-trial construction sectors.
KALISTER began as a Cable Management System Manufacturer in the Middle East, and arose producing value added products to cater to the entire need of the industry.
Cable Management System- Today, customers look to KALISTER as a trusted advisor who works with them to address their most critical business in the Cable Management field. Our proven reputation for quality and technology leadership coupled with an array of products like, PVC Conduit & Fittings, UPVC Cable Ducts and Accessories, PVC Trunking, Metal Cable Tray and Trunking, GI Flush out let boxes, GI Conduit and Fittings and effective sales network across the world enables KALISTER to deliver comprehensive solutions that unify the physical infrastructure to help our customers achieve operational and financial goals.
Water and Waste Water System- Growth and development has always been a strong feature of the history of KALISTER. We as always were at the forefront of innovation and product development in the piping industry. An active part of the advancement of plastics pipe systems in the Middle East, revolutionized the manu-facture of UPVC Pipes for Water and Waste Water applications and expanded its production lines to PPR pipe systems for Hot and Cold Water transportation. Further expansion to PE Pipes and Fittings was our commitment to nature producing eco friendly line up of products for water and wastewater application
Today, KALISTER has state-of-the-art manufacturing facilities and a Global distribution network. Our experience and reputation for the highest quality products and exceptional service means will continue to lead the industry in the development, manufacture and delivery of pipeline systems.
KALISTER employs a highly skilled team of employees who are dedicated to their work and are capable of providing high quality services tailored to the specific needs and requirements of customers.
Great emphasis is placed on delivering customer satisfaction through quality products. The company’s opera-tional excellence is highlighted by its well-established Quality Management System, which complies with the ISO 9001 standard
Today, KALISTER manufactures pipes and fittings of world-class quality that are exported globally, to regions including GCC, MENA, East and West Africa and Asia.
Kalister Middle East L.L.CInspiring Technologies………….
UPVC Cable Duct and Accessories
Poly Vinyl Chloride (PVC) is the most versatile polymer in the whole range of plastic materials .The mainreasons of versatility of PVC are:
Strength of the raw material Good Physical properties - mechanical, optical & electrical.� 9ZXY�cVdZdeR_TV�e`�³cV�R_U�RScRdZ`_�cVdZdeR_TV� Light weight, easy to handle. Good chemical resistance.� DfaVcZ`c�´`h�aRcR^VeVcd�� 9ZXY�Sfcde�decV_XeY�
5fV�e`�RS`gV�WVRefcVd�AG4�RcV�f_UZdafeVU�VT`_`^ZT�TY`ZTV�W`c�ecR_da`ceReZ`_�`W�UcRZ_RXV��cRZ_�hReVc�dVhVcRXV��a`eRS]V�hReVc��TYV^ZTR]d��R_U�TRS]V�UfTeZ_X�Raa]ZTReZ`_d�VeT��
General Properties of UPVC Materials
EYV�eRS]V�SV]`h�dY`hd�eYV�aYjdZTR]�TYRcRTeVcZdeZTd�`W�eYV�FAG4��eYRe�^Rj�gRcj�hZeY�eV^aVcRefcV��SVZ_Xa thermo plastic material.
PROPERTY UNIT VALUE
Density gr/cc 1.4 – 1.46
Tensile Strength Mpa 45 - 50
Elongation % 80 -150
Compressive Strength Mpa 59
Modulas of Elasticity Mpa 3000
DaVTZ³T�9VRe� � � � � � 4R] X �4� � � � !�#%
EYVc^R]�4`_UfTeZgZej� � � � � <TR] ^ Y �4� � � � !�"#
9VRe�5Zde`ceZ`_�EV^aVcRefcV�Re�")�&�<XW T^#� � �4� � � � � (!
&�<X��GZTRe�D`WeV_Z_X�A`Z_e� � � � �4� � � � � )!
=Z_VRc�6iaR_dZ`_� � � � � ^^ ^ �4� � � � !�!)
Volume Resistivity Ohm/cm 10 15
7]R^^RSZ]Zej� � � � � � DV]W�VieZ_XfZdYZ_X
UPVC Cable ducts as per variousInternational and Authority Standard
Kuwait StandardNominal Size Inches OD mm Wall Thickness mm GhUbXUfX�GdYW]ÎWUh]cb
#� � � � &!� � ��$�!� � � � >@4$� � � � (&� � ��#�#� � � � 5:?�)!'#$� � � � (&� � ��#�'� � � � 5:?�)!'#���>6H%� � � � ""!� � ��#�#���$�#� � � 5:?�)!'#%� � � � ""!� � ��%�&� � � � >@4���>6H'� � � � "'!� � ��$�#� � � � 5:?�)!'#'� � � � "'!� � ��$�'���&�!� � � >6H)� � � � #!!� � ��%�&� � � � 5:?�)!'#"!� � � � #&!� � ��'�"� � � � 5:?�)!'#
Nominal SizeDN/OD
Nominal OutsideDiameter dn
SN 2SDR 51 2emin em. max
SN 4SDR 41emin em. max
SN 8SDR 34emin em. max
""!� � �����""!� � ��� ������ ����������� � ������$�#� �����������$�)� ��������$�#��������������$�)"#&� � �����#&� � ��� ������ ����������� � ������$�#� �����������$�)� ��������$�(��������������%�$"'!� � �����"'!� � ��� ����$�#� ���������$�)� ������%�!� �����������%�'� ��������%�(��������������&�%#!!� � �����#!!� � ��� ����$�*� ���������%�&� ������%�*� �����������&�'� ��������&�*��������������'�(#&!� � �����#&!� � �������� ����%�*� ���������&�'� ������'�#� �����������(�"� ��������(�$�� )�$$"&� �� �����$"&� ��� � ����'�#� ���������(�"�� ������(�(� �����������)�(� ��������*�#�� "!�%�$&&�� � �����$&&� � �����������������(�!� ���������(�*� ������)�(� �����������*�)� ��������"!�%� ""�(%!!� � �����%!!� � �����������������(�*� ���������)�*� ������*�)� �����������""�!� ��������""�(�� "$�"�%&!�� � �����%&!� � �����������������)�)� ���������*�*� ������""�!� �����������"#�$� ��������"$�#� "%�)&!!� � �����&!!� � � ����*�)� ���������""�!� ������"#�$������������"$�)� ��������"%�'� "'�$
BSEN 1401 Supersedes BS 4660 & BS 5481
�� D5C�&"�Zd�Raa]ZTRS]V�W`c�:_dZUV�eYV�SfZ]UZ_X�:_deR]]ReZ`_�� 4fde`^�dZkVd�RcV�RgRZ]RS]V�`_�cVbfVde
UPVC Cable ducts as per variousInternational and Authority Standard
Nominal SizeInch
Mean Outsidediameter mm>:? MAX
WALL THICKNESS mmEPT EPC 40 EPC 80>:? >2I� >:? >2I� >:? MAX
NEMA TC - 2
6AE�� 6]VTecZTR]�A]RdeZT�EfSZ_X� � � DeR_URcU�=V_XeY� � &�)���'�>VeVcdEPC Electrical Plastic Conduit Colour Grey & Black� � � � � � � D`T\Ve�EjaV� � � D`]gV_e�HV]U
" #� � �����#"�%� � #"�%%� ��������"�&#� ���#�!$� ��������#�((� ���$�#)� ��������$�($� ���%�#%3/4� � �����#'�&(�� #'�((� ��������"�&#� ���#�!$� ��������#�)(� ���$�$)� ��������$�*"� ���%�%#"� � �����$$�#(� $$�&$� ��������"�&#� ���#�!$� �������$�$)� ���$�)*� ��������%�&&� ���&�!)1 1/4� �� �����%#�!$� %#�#*� ��������"�()� ���#�#*� �������$�&'� ���%�!'� ��������%�)&� ���&�%$1 " #� � �����%)�""�� %)�%"� ��������#�!$� ���#�&%� �������$�')� ���%�"*� ��������&�!)� ���&�'*#� � �����'!�"(�� '!�%(� ��������#�&%� ���$�!&� �������$�*"������ ���%�%#� ��������&�&%� ���'�#!# ½� � �����(#�)%� ($�#!� ��������#�(*� ���$�$!� �������&�"'�����������������&�((� ��������(�!"� ���(�)&$� � �����))�(!� )*�"!� ��������$�")� ���$�')� �������&�%*� ���'�"&� ��������(�'#� ���)�&$%� � �����""%�!(� ""%�&$� ��������$�)"� ���%�$#� �������'�!#� ���'�($� ��������)�&'� ���*�&)'� � �����"')�!!� "')�&'� ��������� � � �������(�""�� ���(�*)� �������"!�*(� ��"#�#*
Nominal Size
Inch Metric
Mean Outsidediameter mm>:? MAX
NEMA TC – 6 & TC – 8
DeR_URcU�=V_XeY� &�)���'�>VeVcd� � � 63���#!� 5VdZX_VU�W`c�3fcZR]�6_TRdVU�Z_�4`_TcVeV EB - 35 Designed for Burial Encased in ConcreteColour Grey & Black DB - 60 Direct Burial without EncasementD`T\Ve�EjaV� � D`]gV_e�HV]U� � � 53���"!!�5ZcVTe�3fcZR]�hZeY`fe��6_TRdV^V_e�� � � � � � � 53���"#!�5ZcVTe�3fcZR]�hZeY`fe��6_TRdV^V_e� DB Products are also used for encased applications
"� ��������#(� � $$�')� �������$$�*%� � � � �������� � � � �������"� " #� ��������%!�� %)�""� �������%)�%"� � � � �������"�&#�� � � �������"�'&#� ��������&$�� '!�")� �������'!�%)� � �������"�&#������ �������"�'&�� � � �������#�""$� ��������()��������������))�(!� �������)*�"!�����"�(!�������� �������#�!)� �������#�&%� �������$�!(� �������$�#$%� ��������"!$������������""%�!(� �������""%�&$����#�#'� �������#�((������ �������$�$$� �������$�*%� �������%�##'� ��������"&&� "')�!!� �������"')�&'���$�%$����� �������%�"(�� �������%�*)� �������&�)#� �������'�##
WALL THICKNESS mmEB - 20 EB - 35 DB - 60 DB - 100 DB - 120
UPVC Cable ducts as per variousInternational and Authority Standard
BTC / 1006 / DUCT BTC / 1006 / DUCT - 1994
5fTe�?` OutsideDiameter(mm )
HR]]Thickness(mm )
Inside Diameterof Socket at entry(mm )
Inside Diameterof Socket atshouder(mm )
SocketLength(mm )
Effective DuctLength inMeters
5�*'� ��������*'�&���!�#� �������$�#&�!�#� ������*(�!�"� �� ���*'�!�"� � "!!� �������'5�&'� ��������&$�*���!�"� �������#�!�!�"� ������&%�"�!�"� ����������������&$�(�!�"� � (!� �������$$)�^^� ��������$)�!���!�"� �������#�!�!�"� ������$)�#�!�"� � ���$(�)�!�"� � %!� �������$
�2gRZ]RS]V�hZeY�A]RZ_�V_Ud�`c�hZeY�D`T\Ved
ETISALAT
5fTe�?` OutsideDiameter(mm )
HR]]Thickness(mm )
Inside Diameterof Socket at entry(mm )
Inside Diameterof Socket atshouder(mm )
SocketLength(mm )
Effective DuctLength inMeters
&%�5� ���������*'�&�!�#� �������$�#&�!�%� �������*(�!�"� ����������������*'�!�"� � "!!� �������'&'� ���������&$�*�!�"� �������"�&&�!�"&� �������&%�"�!�"� ����������������&$�*�!�"� � (!� �������$
Q TEL MAT 1010C
5fTe�?` OutsideDiameter(mm )
HR]]Thickness(mm )
Inside Diameterof Socket at entry(mm )
Inside Diameterof Socket atshouder(mm )
SocketLength(mm )
Effective DuctLength inMeters
&%�5� ���������*'�&�!�#� �������$�#&�!�#� �������*(�!�"� ����������������*'�!�"� � "!!� �������&�)&'� ���������&$�*�!�"� �������"�&&�!�"&� �������&%�"�!�"� ����������������&$�*�!�"� � (!� �������$
UPVC Cable ducts as per variousInternational and Authority Standard
Code Nominal Size (in) Out Side Diameter (mm) Wall Thickness (mm)
BP DUCTS
NominalSize mm
Minimum Inside Diameter (mm )LIGHT >65:F> HEAVY
Wall Thickness (mm )LIGHT >65:F> HEAVY
BS 6099 -2
3A5D�# �������# ������&&�( 56.0 1.8 ����#�#BPDS 3 3 ������)#�$ )#�( #�! ����#�%BPDS 4 4 110 110.4 #�# ����#�(BPDS 6 6 160 160.6 3.0 3.5BPDS 4 4 110 110.4 #�# ����#�(BPDS 8 8 ������#!! #!!�' 4.5 ����&�#BPDS 10 10 ������#&! #&!�' 6.1 6.93A5D�"# �������"# 315 315.8 (�( ����)�(
Standard Length 3,5.8 & 6 MetersColour BlackSocket Type D`]gV_e�HV]U
#! �������"(�% 16.9 15.8 1.3 1.55 ��#�"#& �������##�" �������#"�* #!�' 1.45 1.8 ��#�#$# �������#)�' �������#(�) �������������#'�' ��������"�( ��������#�" ��#�(40 35.8 35.4 34.4 ��������#�" ��������#�$ ��#�)50 45.1 44.3 %$�# ��������#�%& ��������#�)& 3.463 �������&(�! 3.0
UPVC Pressure Pipes for Industrial Uses in accordance to BS 3506: 1969
Nom
ina
l Si
ze Mean Out
side Diameter
Wall Thickness
Min Max Class O ( ?on Pressure )
Class B 6.0 Bar
Class C 9.0 Bar
Class D 1#.0 Bar
Class E 15.0 Bar
Avg Value
Individual Value
Avg Value
Individual Value
Avg Value
Individual Value
Avg Value
Individual Value
Avg Value
Individual Value
Max Min Max Max Min Max Max Min Max Max Min Max Max Min Max Inches mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm ¼ 13.6 13.6 1.( 1.3 1.( ½ 1(.0 1(.3 1.9 1.5 1.9 ½ #1.# #1.5 #.1 1.( #.1 ¾ #6.6 #6.9 #.5 1.9 #.5 1 33.4 33.( #.( #.# #.( 1 ¼ 4#.1 4#.4 #.( #.# #.( 3.# #.( 3.# 1 ½ 48.1 48.4 #.# 1.8 #.# 3.0 #.5 3.0 3.( 3.1 #.( # 60.# 60.5 #.# 1.8 #.# 3.0 #.5 3.0 3.( 3.1 3.( 4.5 3.9 4.5 # ½ (5.0 (5.3 #.# 1.8 #.# 3.5 3.0 3.5 4.5 3.9 4.5 5.5 4.8 5.5 3 88.( 89.1 #.# 1.8 #.# 3.4 #.9 3.4 4.1 3.5 4.1 5.3 4.6 5.3 6.5 5.( 6.6 4 114.1 114.5 #.8 #.3 #.8 4.0 3.4 4.0 5.# 4.5 5.# 6.8 6.0 6.9 8.3 (.3 8.4 5 140.0 140.4 3.1 #.6 3.1 4.4 3.8 4.4 6.3 5.5 6.4 8.3 (.3 8.4 10.1 9.0 10.4 6 168.0 168.5 3.( 3.1 3.( 5.# 4.5 5.# (.5 6.6 (.6 9.9 8.8 10.# 1#.1 10.8 1#.5 +( 193.5 194.0 3.( 3.1 3.( 6.0 5.# 6.0 8.( (.( 8.9 11.4 10.1 11.( 13.9 1#.4 14.3 8 #18.8 #19.4 3.( 3.1 3.( 6.1 5.3 6.1 8.8 (.8 9.0 11.6 10.3 11.9 14.1 1#.6 14.5 +9 #44.1 #44.8 3.( 3.1 3.( 6.( 5.9 6.8 9.8 8.( 10.0 1#.9 11.5 13.3 15.8 14.1 16.3 1 0 #(#.6 #(3.4 3.( 3.1 3.( (.5 6.6 (.6 10.9 9.( 11.# 14.3 1#.8 14.8 1(.5 15.( 18.1 1# 3#3.4 3#4.3 3.( 3.1 3.( 8.8 (.8 9.0 1#.9 11.5 13.3 1(.0 15.# 1(.5 #0.8 18.( #1.6 +14 355.0 356.6 4.# 3.6 4.# 9.6 8.5 9.8 14.1 1#.6 14.5 18.6 16.( 19.# ##.8 #0.5 #3.6 16 406.9 406.9 4.8 4.1 4.8 10.9 9.( 11.# 16.# 14.5 16.( #1.1 19.0 #1.9 #6.0 #3.4 #(.0 18 456.( 45(.( 5.3 4.6 5.3 1#.3 11.0 1#.( 18.# 16.3 18.8 #3.8 #1.4 #4.( - - - #0 50(.5 508.5 5.9 5.1 5.9 13.( 1#.# 14.1 #0.0 18.1 #0.9 - - - - +## 558.3 559.3 6.4 5.6 6.5 15.0 13.4 15.5 ##.1 19.9 ##.9 - - - - #4 609.1 610.1 (.0 6.1 (.1 16.3 14.6 16.8 #4.1 #1.( #5.0 - - - -
1 Bar = 10 5 ?/m #
The pressure given in the top of the columns for Class B, C,D and E are the maximum sustained
working pressure for which the pipes are suitaSle and are Sased on water at temperature of #00C
UPVC Cable ducts as per variousInternational and Authority Standard
UPVC Cable ducts as per variousInternational and Authority Standard
��������������7`c�HReVc�5ZdecZSfeZ`_��5cRZ_RXV�R_U�4RS]V�5fTeZ_X
BS EN 1452 -2 :2009 / ISO 1452 – 2:2009 UPVC PLASTIC PIPING SYSTEMS
Nominal Wall Thickness
?ominal Outside Diameter
Pipe Series S S #0 (SDR 41)
S 16.( (SDR 34.4)
S 16 (SDR 33)
S 1#.5 (SDR #6)
S 10 (SDR #1)
S 8 (SDR 1()
S 6.3 (SDR 13.6)
S 5 (SDR 11)
dn Nominal Pressure PN Based on Service ( Design) CoefÎcient C = 2.5
P? 6 P? 6 P? 8 P? 10 P? 1#.5 P? 16 P? #0 mm mm mm mm mm mm mm mm mm 1# 1.5 16
1.5 #0 1.5 1.9 #5 1.5 1.9 #.3 3# 1.5 1.6 1.9 #.4 #.9 40 1.5 1.6 1.9 #.4 3.0 3.( 50 1.5 1.6 #.0 #.4 3.0 3.( 4.6 63 1.9 #.0 #.5 3.0 3.8 4.( 5.8 (5 #.# #.3 #.9 3.6 4.5 5.6 6.8 90 #.( #.8 3.5 4.3 5.4 6.( 8.#
Nominal Pressure PN Based on Service ( Design ) CoefÎcient C = 2.0
P? 6 P? (.5 P? 8 P? 10 P? 1#.5 P? 16 P? #0 P? #5 110 #.( 3.# 3.4 4.# 5.4 6.6 8.1 10.0 1#5 3.1 3.( 3.9 4.8 6.0 (.4 9.# 11.4 140 3.5 4.1 4.3 5.4 6.( 8.3 10.3 1#.( 160 4.0 4.( 4.9 6.# (.( 9.5 11.8 14.6 180 4.4 5.3 5.5 6.9 8.6 10.( 13.3 16.4
#00 4.9 5.9 6.# (.( 9.6 11.9 14.( 18.# ##5 5.5 6.6 6.9 8.6 10.8 13.4 16.6 - #50 6.# (.3 (.( 9.6 11.9 14.8 18.4 - #80 6.9 8.# 8.6 10.( 13.4 16.6 #0.6 - 315 (.( 9.# 9.( 1#.1 15.0 18.( #3.# -
355 8.( 10.4 10.9 13.6 16.9 #1.1 #6.1 - 400 9.8 11.( 1#.3 15.3 19.1 #3.( #9.4 - 450 11.0 13.# 13.8 1(.# #1.5 #6.( 33.1 - 500 1#.3 14.6 15.3 19.1 #3.9 #9.( 36.8 - 560 13.( 16.4 1(.# #1.4 #6.( - - -
630 15.4 18.4 19.3 #4.1 30.0 - - - (10 1(.4 #0.( #1.8 #(.# - - - - 800 19.6 #3.3 #4.5 30.6 - - - - 900 ##.0 #6.3 #(.6 - - - - - 1000 #4.5 #9.# 30.6 - - - - -
UPVC Cable ducts as per variousInternational and Authority Standard
IDJ7�DF9GGIF9�D=D9G�À�8=B�,$*&�.�&$$-���=b�`]bY�k]h\�gdYW]ÎWUh]cbg�[]jYb�]b�=GC�%*%#%�
Out side diameter
Wall Thickness
Series # P? 4
Series 3 P? 6
Series 4 P? 10
Series 5 P? 16
mm mm mm mm mm
1# - - - 1.0 16 -- - - 1.# #0 - - - 1.5 #5 - - 1.5 1.9 3# - - 1.8 #.4 40 - 1.8 1.9 3.0 50 - 1.8 #.4 3.( 63 - 1.9 3.0 4.( (5 1.8 #.# 3.6 5.6 90 1.8 #.( 4.3 6.( 110 #.# 3.# 5.3 8.# 1#5 #.5 3.( 6.0 9.3 140 #.8 4.1 6.( 10.4 160 3.# 4.( (.( 11.9 180 3.6 5.3 8.6 13.4 #00 4.0 5.9 9.6 14.9 ##5 4.5 6.6 10.8 16.( #50 4.9 (.3 11.9 18.6 #80 5.5 8.# 13.4 #0.8 315 6.# 9.# 15.0 #3.4 355 (.0 10.4 16.9 #6.3 400 (.9 11.( 19.1 #9.( 450 8.9 13.# #1.5 33.3* 500 9.8 14.6 #3.9 3(.0* 560 11.0 16.4 #6.( 41.5* 630 1#.4 18,4 30.0 46.(* (10 14.0 #0.( 33.8* 5#.6* 800 15.( #3.3 38.1* 59.3* 900 1(.( #6.3 4#.9* 66.(* 1000 19.( #9.# 4(.6* (4.1* 1#00 #3.6 35.0* 5(.1* 88.9* For Hater DistriSution, Drainage and CaSle Ducting * Calculated under ISO 161 / 1 and ISO 4065 Specifications
ACCESSORIES
BASE SPACER ( BS )
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