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BEFORE YOU BEGINRead these instructions thoroughly and make sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.

P/N 2879967

CAB HEATER KIT

APPLICATIONRANGER 570 AND RANGER 570 CREW

KIT CONTENTSRef Qty Part Description Part Number

1 4 11’’ Panduit Strap 70804922 2 1/2” Hose High Temperature Heater 5412724-2753 1 XP Splice Butt 22050734 1 Heater Cab 22056045 1 Heater Control Assembly 26354246 4 Rectangle Vent 31201567 1 Cab Heater Cover 54513938* 8 Screw 75120269 3 Short Air Heater Duct 836013810 1 Long Air Heater Duct 836013911 4 Heater Vent Adapter 8360140

1 Instructions 9925255

ITEM MARKED (*) IS INCLUDED IN HARDWARE KIT PN 2205560.

4

10

10

7

5

3

116

2

9

8

1

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IMPORTANTYour Polaris CAB HEATER KIT is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.

TOOLS NEEDEDSafety Goggles Pliers Utility Knife 3” Hole Saw Saw/Air Saw Torx Wrench Set Drill Deburring Tool or Sandpaper

APPROXIMATE ASSEMBLY TIME30-40 mins

INSTALLATION INSTRUCTIONS1. Park the vehicle. Turn the key to “OFF” position and remove from the vehicle.

2. Remove the upper dash panel (A) by removing seven tuflok rivets (B).

3. Remove the lower dash panel by removing four rivets (B) and two M6 bolts (C) as shown in figure.

A

B

B

C

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4. Make cutouts (D) on scribe marks on upper dash panel (A).

5. Install vent (6) and adapter vent (11) on upper dash panel (A).NOTE: Vent should be fitted properly into snap fits of vent adapter (11).

A

A

11

6

D

6. Make cutouts (D) on scribe marks on lower dash panel. D

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7. Install vent (6) and adapter vent (11) on lower dash panel.NOTE: Vent should be fitted properly into snap fits of vent adapter.

8. Make cutout (D) on front floor using supplied template (template 1). See figure.

611

D

Template 1Top Edge of Dash

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9. Using supplied templates mark hole locations for drilling two 2” holes (E) (templates 3 and 4), two 11/16” holes (F) and four 5/16” holes (G) (template 2) onto the dash panel as shown in figure. Drill holes using hole saw.

G

EF

Template 2

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Template 4

Template 3

10. Install upper (H) and lower (J) manifolds of heater assembly. Install heater assembly (4), vent-SQ (K), lower air-manifold (J), and upper air manifold (H) with self-tapping screws (L) on floor front.

L

H

J

4

K

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11. Install washers (M) and nuts (N)on back side of floor panel to install heater cab. Tighten the nuts (M). N

M

12. Connect the hose (P) and hose (R) to the back of heater assembly (4). Clamp the hoses if required. See Figure.

P

R

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13. Connect the hose (2) to the engine and connect the other end to the hose (P) from through the splice butt (3) as shown in Figure.Connect the other hose (R) to the hose (2). See Figure.

2

P3

R

14. Route the power wires up along the frame cross member and through the grommet in the fire wall. Route switch connectors so they are in the area of the center control panel at reassembly.

15. Install keyed yellow wire, ground black and red wire onto the appropriate terminals on the terminal block. See Figure.

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17. Install heater control (5) and heater cab cover (7) with Hi/Lo screws (8).

5

78

8

16. Install three short air heater duct (9) and one long air heater duct (10) between upper air manifold and adapter vents with four panduit straps (1).

9 10

1

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TOP MOUNTING TEMPLATE FOR DISTRIBUTOR ADAPTER

39 [1.6]

DRILL Ø 20.64 [.81] HOLE

TOP EDGE OF DASH

179 [7.1]

85 [3.4]

79 [3.1]

6 [.2]

120 [4.7]

121 [4.8]

50 [2.0]

124 [4.9]

This template is not drawn as per scale and should be used only for reference.

Template 1

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FIREWALL MOUNTING TEMPLATE

108 [4.25]2X

EXISTING FEATURES FOR REFERENCE

DRILL Ø 8.0 [5/16]4X

DRILL Ø 17.5 [11/16]

112.4 [4.43]2X

49.5 [1.95]2X

2X

67.5 [2.66]2X

72 [2.84]

Template 2

This template is not drawn as per scale and should be used only for reference.

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BOTTOM LOUVER MOUNTING TEMPLATE

39.5 [1.56]

CUT Ø 52.3 [2.06] HOLE

64.9 [2.55]

Template 3

This template is not drawn as per scale and should be used only for reference.

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2” ROUND LOUVER DRILL TEMPLATE

79.2 [3.12]

FOLD LINE

FRONT FACE MOUNTING COMPARTMENT

CUT 52.3 [2.06] HOLE

FLOOR OF MOUNTING COMPARTMENT

28.5 [1.02]

Template 4

This template is not drawn as per scale and should be used only for reference.