by introducing the lean production process model an ... · by introducing the lean production...
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Improving horse businesses
by introducing the lean
production process model – an
exploratory study
Johanna Öwall & Anders Herlin
Dept. of Biosystems and Technology
European Federation of Animal Science
Warsaw, 2 September 2015
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Agenda
Introduction
• Horse business sector and Lean production
Study
• Horse businesses, interviews, observations, excerise
Results and discussion
Conclusions
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Low technology
Safety Toilsome work
High work input
Photo: Relsbobloggen
Focus on the horse – not on people
Photo: E. Hardbrant Photo: F. Lindgren
Photo: S. Lagergren
(Löfqvist, 2012; Fyrberg, 2012)
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Lean production
Principles:
- Identify value
- Reduce waste
Method:
- Analysis of work procedures, business structure and
management
Introduction
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Lean production
Experiences and results:
- More profitable
- Tasks less time & cost consuming
- Shortened transports & new solutions
Application for agriculture:
- Lean applied on farms in Sweden
Introduction
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Lean production
Time 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
Non value Value
Activity
start End of
activity
How changes usually are done
Value Non value
Working with Lean
Non value Value Reduce waste!
Future state
Non value Increase
value!
(Modified from Melin, 2014)
Introduction
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Study
Three riding schools
Three racehorse trainers (harness racing)
15 – 150 horses, mean 49 horses
2 – 22 staff, mean 9 staff
Approximately 7 horses per fulltime staff
Photo: E. Hardbrant
Photo: F. Lindgren
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Interviews and exercise
Semi structured interviews
Observations
Value stream mapping exercise
Study
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Results
Different prereqcuisites
Business focus
Stable tasks performed manually
Workload
Logistics of feed and manure
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Results – Major findings
Transport between tasks
Wellbeing of the horse
Performing tasks
Standardisation of routines
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Results
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Results
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Discussion
Continuous improvement
Constant development – processes & routines
Evolving the business
Standardised routines
Benefits
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Conclusion
Lean production is applicable to the horse business
sector – if focus is given to develop the core of the
businesses, the horses, instead of doing stable tasks