business money waste

8/6/2019 Business Money Waste

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BIOFERTILIZER, BIOGAS & BIOCOAL

from palm oil mills waste

Pt. berkat mulia wiratamaBusiness, Money from Waste


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Our Company

Established 2006 in palm oil industry,PT. BMW

s local personnel and experthave a long and successful history in the composting industry. We areknowledgeable, forward thinking and experienced in all aspects of compostingand site operation and we have an enthusiastic team that brings a fresh approachto composting in INDONESIA. Our company is built on the principles of makingquality products and providing reliable service., as our motto : business &Money from waste.

Didirikan tahun 2006 dalam industri kelapa sawit,PT. BMW mempunyai personil lokal dantenaga ahli yang berpengalaman dan sukses dalam indusri kompos. Kami telah terdidik,berpikiran lebih maju dan berpengalaman dalam semua aspek tentang kompos danpengoperasian di lapangan dan mempunyai tim yang antusias untuk memberikanpendekatan yang baru untuk kompos di

Indonesia. Perusahaan kami dibentukdengan prinsip menghasilkan produk yangberkwalitas dan menyediakan pelayananyang dapat diandalkan, sesuai moto kami :

Bisnis & Uang dari Limbah..

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Company particularCompany Name : PT. BERKAT MULIA WIRATAMABusiness Reg. :

SIUP No. : 0060/02.13/PM/I/2010

TDP No. : 02.12.51.10027

SITU : 503/0424/BI/WAS/I/2010

Date of Incorporation : 09 August 2006Registered Office : 126, Jalan Timor Baru I Medan 20231

Board of director : A. SUMARDI (SU WEN YING)

Business occupation : 1. Business Development Director

2. Project Director

Business Address : 5A, Jalan Laboratorium III Medan

Business Phone : 061 77589588, 77871388

Facsimile No : 061-4579943E-mail Address : [email protected]

[email protected] :

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Bio-fertilizerOrganic matter is important for maintaining soil health and soil structure, as wellas reducing soil loss and increasing nutrient and water use efficiency. Organic matterlevels should be maintained at, or improved to a satisfactory equilibrium value for thesoil type by use of bio-fertilizer

Unsur organik penting untuk memelihara kesehatan dan struktur tanah, megurangi kehilanganunsur tanah, meningkatkan kandungan dan efisiensi penyerapan air. Tingkat unsur organikseharusnya dipelihara dan ditingkatkan untuk mencapai tingkat kepuasan yang sesuai dengantipe tanah tersebut dengan penggunaan pupuk organik

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Comparision nutriet in EFB vs FertilizerNutrient Content in Natural Fertiliser (NF) & Mulched EFB

NF (in kg) Moisture Dry Matte N P2O5 K2O MgO N P2O5 K2O MgO

1,000 45% 55% 1.80% 1.20% 5.10% 1.20%

Nutrient content per mt of NF (dry

weight) or per mt of Mulched EFB

(in kg)

9.90 6.60 28.05 6.60 2.76 0.30 9.60 0.81

Types of inorganic fertiliser used

by Cleint's POMUrea RP MOP Kieserite Urea RP MOP Kieserite

Nutrient content in inorganic

fertiliser (in %)46% 30% 60% 27% 46% 30% 60% 27%

Prevailing cost of inorganic

fertiliser used (in RM per mt)1,404 1,298 2,105 877 1,404 1,298 2,105 877

Cost of nutrient content in

inorganic fertiliser (in RM per kg)3.05 4.33 3.51 3.25 3.05 4.33 3.51 3.25

Cost of nutrient content (in RM) per

mt of NF or Mulched EFB30.21 28.56 98.42 21.44 8.42 1.30 33.68 2.63

Total value of nutrient content

per mt of NF or Mulched EFB (in

RM)

178.63 46.04

Net value of nutrient content per

mt of NF (less value of nutrient

content per mt of Mulched EFB)

(in RM)

132.60

Mulched EFB

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Compost technologies in market

1. Open composting with concrete or without, combine with turner machine (90 days)2. Indoor compost, combine with turner crane (60 days)

3. Indoor compost with wall & Programmer Logic Controller (30 days)4. Bioreactor (1 day)5. Indoor compost technology 45 minutes

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Processing time of Open composting

EFB

FIBRE

POME

WINDROW

WINDROWCOVER

COMPOSTINNOCULANT

WINDROWTURNER

ESTATEGRADE

COMPOST

10-12weeks

duration

(normal)

Turning Mixing

AeratingMonitoring

inoculate

cover

shred

form

Apply,

every

3 day

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PROCESS FLOW Indoor composting

SHRED EFBUPLOAD TO

TRUCK

CARRY TO ICP

POME

Pump to ICP

8 weeksmature

compost

Bagging

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Indoor compost with wall & PLC9

Latest technology in compost, shredded EFB by loader put in chamber forcompost process. Monitor by PLC in 4 weeks become mature compost.

Merupakan teknologi terbaru dalam

kompos, tankos yang sudah dihaluskandimasukan dengan alat berat ke dalamareal dinding beton untuk proses komposdengan PLC monitor menjadi kompos dalamwaktu 4 minggu

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Compost monitor by manual or programmer logic controller

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Transform provides complete compost control solutions, including controlling aeration and exhaust

blowers, bio-filters, leachate and irrigation systems. The system is able to track source materials,batches and compost turning, and produce batch and operational reports to satisfy regulator

requirements.

Memberikan data yang lengkap tentang solusi monitor kompos, termasuk waktu keperluan udara dan

blower dari luar, penyaringan alami, dan sistem irigasi. Sistem ini juga memberikan data material,

susunan kompos, dan pembalikan serta menghasilkan laporan pengoperasian untuk standar kompos

yang baik.

May 27, 2011


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Biogas for Palm Oil IndustryNational Seminar on Biogas and Palm Oil Mill Effluent Treatment(Biogas-POMET)

6-7 June 2011Sutera Harbour ResortKota Kinabalu, SabahOrganized ByMALAYSIAN PALM OIL BOARDMINISTRY OF PLANTATION INDUSTRIESAND COMMODITIES, MALAYSIA

www.mpob.gov.myOfficiated ByYB Tan Sri Bernard DompokMINISTER OF PLANTATION INDUSTRIESAND COMMODITIES, MA

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Turning Waste to Energy is not only possible butcan also be very profitable.Our principals unique, trademarked iCigar represents the best value, most robustand highest yield Biogas system on the market. It is ideal for situations where spaceis not at a premium as the footprint is larger than tank based systems. Aninstallation is extremely reliable and with a 100% success record and a typical return

on investment of 18-24 months. iCigar is the market leading, low-cost, high yieldsolution for a great variety of organic wastes.

Keunikan prinsipal kami, yaitu iCIGAR yang sudah terdaftar merk paten tersebutdapat memberikan nilai tambah yang terbaik, terkuat dan hasil yang maksimal darisistem biogas yang ada di pasaran. Tepat untuk situasi yang mempunyai areal yang

cukup dan lebih luas dari sistem tangki. Pemasangan sistem yang nyata denganrekod kesuksesan 100% dan tingkat pengembalian investasi dalam waktu 18-24bulan. iCIGAR merupakan pemimpin pasar, biaya yang rendah, tingkat hasil yangtinggi untuk mengatasi volume limbah Pabrik Kelapa Sawit.

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Value of Palm Oil Mill Effluent

Limbah cair PKS dapat diolah menjadi : gas, bahan bakar, listrik, dan uap pen- jernih ingkungan. Sisa pengolahan tersebut dapat menjadi pupuk dan air yangbersih.

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Biogas technologies

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Multi-feedstock for biogasFood industry residues(e.g. brewery spent grain, slaughterhouse residues)Organic Waste

(e.g. kitchen waste, packed food waste, organic fraction of municipal solidwaste/oFMsw)Biofuel industry residues(e.g. ethanol stillage, Gums, distillation residues, glycerol phase) but also, if availableAgricultural Waste and Products

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Coal import by region

Coal consumption in Asia countrysuch as : China and India are risinguntil 2035 for electric, plantmanufacture cause of low cost.But in Europe and USA have beenstagnant no rising since 2010.

Pemakaian batu bara di negaraAsia seperti : China dan Indiamasih booming hingga 2035karena harga yang murah untuk

listrik dan pabrik. Akan tetapidi Eropa dan USA sudah stagnansejak 2010.

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Bio-coal

Change coal mining become bio-coal from Empty Fruit Bunch, Tree Trunk, etc.Merubah tambang batu bara menjadi bio-coal dari tankos, batang pohon, dll.

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Cal/Kg and ash percentage of major agro WastesAgro Wastes Cal./kg. Ash Content

Groundnut Shell 4500 K. 3.80%Bagasse 4700 K. 1.80%

Castor Seed Shells 3860 K. 8.00%

Saw Dust 4400 K. 1.20%

Cotton Stalks / Chips 4200 K. 3.01%

Bamboo Dust 3700 K. 8.00%

Babool Wood 4707 K. 0.90%

Coffee Husk 4200 K. 5.30%Tobacco Waste 1100 K. 49.40%

Tea Waste 4000 K. 6.70%

Paddy Straw 3469 K. 15.50%

Mustard Stalk 4200 K. 3.40%

Mustard Shell 4300 K. 3.70%

Wheat Straw 4000 K. 8.00%

Sunflower Stalk 4300 K. 4.30%

Jute Waste 4800 K. 3.00%

Palm Husk 3900 K. 4.90%

Soya bean Husk 4170 K. 4.10%

Sugarcane Waste 3700 K. 10.00%

Barks Wood 3900 K. 4.40%

Forestry Waste 3000 K. 7.00%

Coir Pitch 4146 K. 13.60%

Rice Husks 3200 K. 22.20%

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Oil Palm Biomass As Potential Substitution Raw MaterialsFor Commercial Biomass Briquettes Production

Biomass

Quantity,

million

Moisture

Content, Calorific Value, Main uses

tonnes, * %** kJ/kg**

Fibre 9.66 37 19068Fuel

Shell 5.2 12 20108Fuel

Empty Fruit 17.08 67 18838Mulch

Bunches

Palm Kernel 2.11 3 18900Animal feed

Expeller

Indonesia palm oil industry has grown tremendously over the last 4 decades andsince then, it has maintained its position as the leading worlds country in theproduction of palm oil. Nevertheless, the industry has also generated vastquantities of palm biomass, mainly from milling and crushing palm kernel. Thetypes and amounts of these biomass generated in year 2005 are tabulated in

Table

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Bio-coals technologyThe following are two example types of technologies that can be used toproduce biocoal.Torrefaction: Torrefaction is a mild form of pyrolysis which convertsbiomass to a brittle, coal-like substance. The torrefaction process producesa fuel that has lower operating costs because torrefied biomass behavesand handles more like coal. It also has a higher energy-per-unit capacity(for example, wood pellets have a BTU value of about 4,500 where torrifiedwood pellets can have a BTU value of about 10,000 to 12,000 BTU1(making transportation more economical as well. There are a handful ofcommercial torrefaction plants in Europe that covert wood pellets tobiocoal.

Pyrolysis: Pyrolysis is a chemical process that has many purposes. Specificto biomass, it is a process that also converts biomass to a coal-likesubstance, but does it at a much higher temperature than torrefaction.Pyrolysis occurs under pressure and in the absence of oxygen. It is currentlyvery expensive and there are no commercial plants in existence.

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Looking for joint ventureWe are currently trying to develop the project of Implementing the bio-coaltechnology in South East Asia (Malaysia, Indonesia) for the purpose ofconverting the Palm Oil waste into the bio-coal.Our target is to find JV partners who willing to jointly with us setup the bio-coalplants next to the palm oil mills as well as in some areas setting up conversion

centers for the further distribution of the end product. The project goes togetherwith the complete buy back guarantee for the end product by the end user.

Saat ini, kami coba untuk mengembangkan proyek untuk implementasikanteknologi bio-coal di Asia Tenggara (Malaysia, Indonesia) untuk konversikanlimbah pabrik kelapa sawit menjadi bio-coal.

Tujuan kami adalah mencari kerjasama dengan pabrik kelapa sawit untukmendirikan pabrik bio-coal berdekatan dengan PKS dengan garansi hasil produkdapat kami jual kepada konsumen.

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TURNKEY FULL SCALE BIOMASSBRIQUETTE PRODUCTION LINESMay 27, 2011

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Our turnkey full-scale biomass briquette production line are tailor-designed andcustom-made for the requirement of different types of raw materials and client'srequirements. We offer TOTAL SOLUTIONS to all of your production needs.

PRODUCTION CAPACITY AVAILABLE: 500 KG / HOUR - 10 TONS / HOUR

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Our business trip to EU s biomass powerplant at Swiss

May 27, 2011

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Thanks and

always successCopyright 2011 PT BMW. All rightsreserved. Selling, re-distributing orreproducing the information on thesepages without prior permission from PTBMW is strictly prohibited

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business money waste

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