busbars brochure
TRANSCRIPT
B U S B A R S A N D A C C E S S O R I E S
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P R O M E T G L O B A L
Since the founding of Promet, enthusiasm for energy and control technology has flowed into our ideas. Thanks to our extensive know-how, we are able to efficiently implement ambitious projects. We rely on the latest technologies in the global production of small and large series.
We have committed to constantly being on the cutting edge of technology. Safety and environmental aspects are paramount in the process.
Q U A L I T Y
S A F E T Y A N D E N V I R O N M E N T
H I S T O R Y
As a Swiss company, we meet the high quality requirements of the solar, energy and wind power industry as well as those of the machine and railway industry.
P R O M E T - G R O U PPromet, with its headquarters in Kirchberg in Switzerland and other production sites in the US and Germany, is the specialist in engineering solutions for the energy industry and control technology. At all locations, Promet uses the most modern technologies in production. Innovative concepts and solutions can be implemented efficiently and with minimum cost. Thanks to the latest methods, Promet is able to optimize product features and to reduce the costs of the final product significantly.
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B U S B A R S As one of the largest busbar producer in Europe, we support our local and global customers in the selection of a suitable conductive material, in the design of the products and the optimization of costs. With innovative methods of production and a fully automated machine outfit, we help you to increase your efficiency. International production sites enable an optimal price-performance ratio, as well as logistics concepts that go far beyond conventional solutions.
C I M P R O D U C T I O N
F U L L Y A U T O M A T E D P R O D U C T I O N O F B U S B A R S
ENGINEERING
R AW MATERIAL
CONSTRUC TION
ACCESSORIESCOATING
INSUL ATION
CUSTOMER
PRODUC TIONLOGISTIC S
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Example bars: 40x10mm
Copper (Cu-E TP)
• Current load: 715 A• Weight: 1,108 kg• Conductivity: 57m/Ωxmm²
• Current load: 617 A• Weight: 0.438 kg• Conductivity: 38m/Ωxmm2
Example bars: 40x10mm
Aluminum composite (AlC)
• Current load: 557 A• Weight: 0.340 kg• Conductivity: 34m/Ωxmm2
Example bars: 40x10mm
Aluminum (Al)
CUSTOMIZED PRODUCTION
Firstsampleproduction,specialproductionandexpressproduction
ENGINEERING
Developproducts togethersuccessfully
SERIES PRODUCTION
Fullyautomaticseriesproduction
TECHNIC AL ADVICE
Personal technical advicewith optimizations
E V E R Y T H I N G F R O M O N E S O U R C E
Y O U S AV E E X P E N S E S B Y C H O O S I N G T H E R I G H T C O N D U C T I V E M AT E R I A L
The decision regarding which material is used depends on various factors. Promet supports you in choosing the suitable material for your purpose.
We advise you with the goal of achieving an optimal cost-performance ratio while taking into account the market prices of raw materials and find the appropriate material for you as concerns the physical factors of conductivity, machining options, degree of hardness and weight. You increase your efficiency with our innovative production methods.
MaterialFeatures
Cu-ETP Cu-OFE Cuponal Al pure 1350 Al 6101 B T6
Engineering/interpretation DIN 43671 DIN 43671 DIN 43670 DIN 43671 DIN 43671
Conductivity[(m/(Ω*mm²)]at+20°C 57 58 – 59.1 38 34 - 35 30
Weight [kg/m,reference100x10mm] 8.9 8.9 3.6 2.72 2.72
Costs High High Average Moderate Moderate
Volatilityofstockexchange High High Moderate Moderate Moderate
Availability Worldwidestock Worldwidestock EU from stock Worldwidestock Customized
Construction Verygood Verygood Verygood Sehr gut Difficult
Mechanical processing Verygood Verygood Verygood Good Good
Bendability Verygood Verygood Verygood Verygood Difficult
Flowbehavior Verygood Verygood Good Moderate Good
Handling Good Good Good Verygood Good
Surfacecoating Verygood Verygood Good Good Difficult
Welding Demanding Verygood Good Good Demanding
Brazing/Soldering Good Verygood Good Good Demanding
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E F F I C I E N C Y I N C R E A S E T H R O U G H I N N O V AT I V E P R O C E S S E N G I N E E R I N G
S t a n d a r d b u s b a r s3barswithscrewconnections
Costreduction:25%lessmaterialrequirementsand50%lessmountingaccessories
Increasestheservicelifeandriskminimization
Shorterassemblytimeandeasystorage
P r o m e t 3 D b u s b a r sAll in one piece
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• Copper• Aluminum• Cuponal/Aluminumcomposite
Flat busbars and sheets:
R A W M A T E R I A L S
Ear thing tapes
• Customized• Uncoated/tin-coated• Presswelded
Busbar suppor t
• Standard 60 mm and 180 mmsystem
• Resistant• Easyhandling
Insulators Flexible copper busbars
• Highflexibility• Wide range of dimensions
A C C E S S O R I E S
C O A T I N G S A N D I N S U L A T I O N S
MaterialCoating
Cu-ETP Cu-OFE Cuponal Al pure 1350 Al 6101 B T6
Tin
Nickel
Silver
Nickel/Tin
Elektrolessnickel/Tin
Nickel/TinElectroplating
Copper/Tin
Electrolessnickel/TinElectroplating
EpoxyCoating
Insulationcoating
Shrinksleeve
Coated
Legend Possible Not possible
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C U S T O M I Z E D P R O D U C T I O N A N D S E R V I C E S
M E A S U R E M E N T A C C U R A C Y
L aserpressCNC produc tion
Cut ting plot ter
Water jet
Bending Punching
• Developmentanddesign
• Consultationanddevelopmentoftechnicalsolutions
• First samples and test reports
• Technicaldocumentation
• 3Dmodelprinting
• Designwithinventor/EPLAN
• CreationofCADmodelsanddrawings
• Project management and monitoring
We of fer you comprehensive ser v ices in the fol lowing areas:
With the FARO measurement arm, we can ef f ic iently and quickly measure the key coordinates and compare them direc tly with the C AD drawing.
E N G I N E E R I N G
• 3Dinspections• Accuracy:from0.024mmto0.064mm• Target-actualcomparisonofproduct-STEPfile• Flexibilitywithmobilemeasuringstation• Installationsizesupto2.4m• Measurementservicewithdocumentation
Version: 03-2016
O U R E X P E R T I S E
ProFlex
Assemblies
Busbars
Sheetmetalproduction
Gähwilerstrasse 569533 KirchbergSwitzerland
Neugablonzer Strasse 793073 Neutraubling BYGermany
Interpark 70, Suite 5014135 East 42nd AvenueUSA-80239 Denver CO
PrometAG-Headquater Promet GmbHPromet Inc.
tel.: +41 71 923 25 25fax: +41 71 923 25 21
tel.: +49 9401 912 8646 fax: +49 9401 912 8648
tel.: +1 303 371 2300 fax: +1 303 371 8108
C O N T A C T
e-mail: [email protected]
e-mail: [email protected]
e-mail: [email protected]