Burkert Newspaper

02 SOLENOID VALVES

04 PROCESS ACTUATION & NETWORKING

06 PROCESS INSTRUMENTATION & CONTROLLERS

07 MASS FLOW & GAS HANDLING

08 PROCESS/SANITARY VALVES

10 SANITARY CONTROL SOLUTIONS

11 BALL VALVES & BUTTERFLY VALVES

12 SYSTEM SOLUTION CAPABILITIES

Canada

5002 South Service RoadBurlington, Ontario L7L 5Y7

Phone: 905-632-3033Fax: 905-632-3833

sales.ca@burkert.comwww.burkert.ca

Burkert Fluid Control Systems

USA

Sales Office – West Coast2572 White RoadIrvine, CA 92614

Sales Office – East Coast2915 Whitehall Park Drive, Suite 650

Charlotte, NC 28273

Systemhaus2915 Whitehall Park Drive, Suite 100

Charlotte, NC 28273

Phone: 1-800-325-1405Fax: 949-223-3198

marketing-usa@burkert.comwww.burkert-usa.com

Wide RangeSolenoid Valve Systems from Burkert are suited to operate with neutral, aggressive and contaminated fluids, steam and other high temperature media. For contaminated media Burkert offers solenoid valves with isolating diaphragms.

Burkert’s uncompromising quality is evident in our range of solenoid valves. They are available in stainless steel, brass or engineered plastics (PVDF, PVC, PTFE). A wide range of seal materials have been proven for use with acids, lyes, steam, corrosive and toxic fluids. Water valves are developed in a compact and water hammer free design. Burkert has introduced several HazEx™ Solenoid Valve Systems with global approvals.

Type 0407steam

Type 0406steam

Type 02552/2-way

General Purpose

Type 6013sub-base version

Water Valves

Type 6213(0-145 PSI)

Type 5281 (3-232 PSI)

Type 6011/6012 2 and 3-way

Type 5404high pressure

General Purpose Solenoid Valve Systems

02

0330- High cycle life > 20 million cycles- Manual override standard- Unique isolating diaphragm- Optional mechanical position feedback- Excellent corrosion resistance- ¼" brass, stainless steel & sub-base (0331)

5282- Unique isolating diaphragm- Speed control standard- Manual override standard- Normally open or normally closed- ½"-2" brass and stainless steel

6213- Zero differential as standard- DIN plug as standard- Short delivery times as standard- Burkert innovations

6027- Direct-acting, normally closed- Brass and stainless steel body- Electrical connection cable plug Form A- High pressure version up to 1450 PSI- High temperature version up to 356 °F

Type Size

0330 ¼"

0340 ¼"-1½"

6013 1⁄8"-¼"

6014 1⁄8"-¼"

6213 ¼"-2"

5281 ½"-2"

5282 ½"-2"

5404 ½"-1"

Explosion Proof Valves

Port Size 10⁄32" to 2½"

Fluid Connections NPT, BSP, Sub-base

Body Material Brass, Stainless Steel, PVC, PP, PVDF

Seal Material FKM, Buna, EPDM, PTFE

Operation Direct acting, internally piloted, zero differential

Functionality 2-way and 3-way, normally closed, normally open, proportional

Approvals UL recognized, UL listed, FM Class I, Div IIFM Class I, Div ICSA, CGA, CE, ATEX, and more

Coils Epoxy, Polyamide

Electrical Connections DIN style cable plugs, conduit plugs, spade terminals, flying leads

03

Electronic ModulesATEX ATEX II 2 G Ex ib IIC T4 (Zone 1/21)

IEC-Ex IECEx KEM 07.0032

Burkert’s unique remote process actuation control system, AirLINE, offers virtually any combination of valve island functionality, electronic inputs and outputs and fieldbus connectivity in an extremely compact and revolutionary design. Allowing for Ethernet capability, Profibus and Device Net, the next generation of pneumatic pilot valves allows very high flow rates. Airline leaves the freedom to choose between Phoenix Contact INLINE, WAGO 750, Allen Bradley Point I/O and Siemens ET200S electronic modules. It creates a fully integrated fieldbus communication, process valve actuation and control platform combined with the industry leader in I/O bus communication. Imagine the possibilities.

Process Actuation & Networking

04

Terminal ModulesATEX ATEX II 2 G Ex e[ia/ib] IIC T4 (Zone 1/21)

IEC-Ex IECEx KEM 07.0032

05

Type 6519 Namur

multi-way valves

Custom Panel & Cabinet Solutions– Subsystems designed and built to your exact specifications– Utilizing electromechanical, pneumatic, and control technology– As required, incorporating both Burkert and third party components– Factory certification assures this automation solution will work as expected– Delivered complete with one part number for less than the costs associated with engineering,

planning, design, ordering parts, assembly, and testing it yourself

Approved shop

Linked Systems– System integration– Pilot valves • Direct mount banjo • Modular manifold assemblies • NAMUR– Modular pneumatic manifold • Analog & digital I/O • Common bus protocols: DeviceNet, PROFIBUS, AS-i Ethernet I/P, Control Net

AirLINE Quick– Reduced number of components in control cabinets– Fast installation– Smaller control cabinets can be used– In stainless steel for hygienic applications– In anodized aluminium for general purpose– AirLINE Quick in fully assembled control cabinet from one source

06

Process Instrumentation & Controllers

Flow, Batch and Ratio

Paddle wheel Oval gear Magmeter Ultrasonic Differential pressure

Level

Ultrasonic Radar Guided microwave Tuning fork Float switch

pH/ORP

Glass electrode Enamel electrode

Conductivity

Conductive Inductive

Pressure

Switch Transmitter/display Transmitter

Temperature

PT100 sensor PT100 Switch Transmitter

Transmitters and

ControllersSingle channel universal

controllerPositioners and

process controllersMulti channel water chemistry controller

Multi channel universal controller

For more than twenty years we have been providing our customers with sensors, transmitters and controllers where fit-for-purpose is optimized. From the outset our clients, large and small, have appreciated the practical orientation, man-machine interface and architecture of the sensor range characterized by extremely simple installation, commissioning, calibration and teach functionality. Standardized layout, electrical interfaces, process connections. and, above all, intuitive menus, make the whole range simple to work with.

Designed to Fit Our Clients Applications – PerfectlyWhen we define quality as fit-for-purpose, Burkert sensors prove their exceptional quality in all relevant applications. Wherever you need to display process values, perform control functions, monitor alarms to control flow rates, monitor leaks or control pH values Burkert sensors make the difference. Some industries constantly demand higher communication technology with fieldbus interfaces and multi-channel designs. Some examples are FDT/DTM and wireless while others exhibit an increasing demand for “simple” monitoring with switching output. We take care of both and, at the same time, we combine our sensor knowledge into innovative systems.

07

Mass Flow Controllers

Type 8626

– Inline MFC for full scale rates from

20 lN/min to 1500 lN/min; ¼" to ¾"

– High accuracy

– Fast settling time

– Fieldbus option

– Special version for ammonia gas

– Approvals: and listed

Solenoid Control Valves

Standard Control Range 200:1

Types 2822,2871, 2873, 2875

– Direct-acting 2/2-way standard

proportional valves

– Orifices: from 0.05mm - 8mm

– Pipe connections:

flange 1/8", ¼", 3/8", ½"

High Flow Rate – Standard

Types 6024, 2836, 6223

– Direct acting or servo-assisted 2/2-way

proportional valves

– Orifices: from 8mm - 20mm

– Pipe connections: 3/8", ½", ¾", 1"

Type 8710

– Bypass MFC with capillary technology

for nominal flow rates from 5 mlN/min

to 10 lN/min

– Applicable for aggressive gases

– Fieldbus option

Type 8711

– Direct flow measurement for nominal

flow rates from 10 mlN/min to 80 lN/min

(N2) in CMOS technology

– High accuracy and repeatability

– Fast settling time

Type 8605 Control Electronics

– Microprocessor-controlled electronics

– Switchable standard input signal

– Widely variable PWM frequency

– Optional RS232 or RS485 interface

Gas Mixer/Dispenser

Burkert Gas Mixer is a multi-gas mixer

or dispenser for 2 to 4 gasses. It can be

ordered as a mixer with max 4 inlets and

1 outlet or as a dispenser with one inlet

and max 4 outlets. It uses the unique

Burkert Mass Flow Controllers with CMOS

technology. These MFCs are known for

fast response time, low pressure drop and

superb stability. The MFCs are working

with wide range of non-corrosive gases.

A touch panel display is used to enter

set points and to display outputs. Internal

communication is based on RS485,

entirely digital. This gas mixer could be

used for various applications like food

packaging, bio reactors, cutting and

welding, flame control, heat treatment and

analyzers.

Mass Flow Controllers & Gas Handling

Cryogenic Control Valves

– On/Off and control valves suitable for use on freeze drying equipment

• Spiral freezers, tunnel freezers, immersion freezers

– Automatic control of liquid nitrogen levels to maintain consistent product freezing

– Automatic control of liquid nitrogen spray manifolds

– Suitable for CIP process and steam

– Innovative control valves, 4-20mA and 0 to 5/10V input

– No linkage – no hysteresis

– No continuous air bleed – tremendous energy savings

– On board PID controller with graphical backlit display

– Complete modular concept

Burkert On/Off and Control Valves for Cryogenic Applications

08

Type 8691

Type 8690

Type 8695

Control head with SensorPAD contactless sensor and process actuation solenoid valve.

Control head including pilotsolenoid valve and mechanicalor inductive limit switches.

Control head with SensorPAD contactless sensor and process actuation solenoid valve for Burkert’s 50 mm actuator.

Type 20002/2-way angle-seat valve, pneumatically operated, gunmetal or stainless steel body, DN 13-65.

Type 20122/2-way globe valve, pneumatically operated, stainless steel body, DN 10-100.

Type 20312/2-way diaphragm valve pneumatically operated, stainless steel body, DN 4-100.

Type 21002/2-way angle-seat valve with ELEMENT design, DN 13-50.

Type 21012/2-way globe valve with ELEMENT design, DN 13-50.

Type 21032/2-way diaphragm valve with ELEMENT design, DN 4-25.

Control heads for the integrated mounting on process valves - On/Off valves

Process/Sanitary Valves

Types 3233 / 3233SS – 2/2-way Diaphragm Valves

Manually operated these valves consist of a flow-optimized stainless steel body with various surface

finishes, a diaphragm and a hand wheel style actuator. The valves have no dead volume and can be

mounted to be self-draining, enabling high flow capacities. The valves can be autoclaved.

Types 2031 / 2103 / 2031SS – 2/2-way Diaphragm Valves

Hermetical separation of fluids from the operating mechanism by diaphragm. With its favorable flow

characteristics and zero dead volume, the valve housing enables high flow capacities and a variety of

applications to be realized. Available with classic, ELEMENT and full stainless steel pneumatic actuators

suitable for use with all control heads.

Types 3233 / 3235 – Tank Bottom Valves

Designed for control of ultra pure, sterile, aggressive or abrasive fluids. Enables optimal filling and

emptying of vessels with less dead leg. The high quality diaphragms hermetically separate critical fluids

from the actuator. The valve body consists of a single block with no weld seam, machined out of high

quality stainless steel. Valves are available with classic, ELEMENT and stainless steel actuators.

Types 3234 / 2034 – Zero Dead Leg T Valves

The zero dead leg T Valve system is designed for control of ultra pure, sterile, aggressive or abrasive

fluids. It enables optimal sampling, draining or diverting of process fluids. The valve body consists of a

single block with no weld seam, machined out of high quality stainless steel. Valves are available with

classic, ELEMENT and stainless steel actuators.

This overview represents only a few of the diaphragm valve configurations we are able to offer you.

09

Type 8693

Type 8692

Type 8694

Process controller

Positioner

Positioner BASIC

Type 23002/2-way angle-seat valve with ELEMENT design, DN 13-50.

Type 23012/2-way globe control valve with ELEMENT design, DN 13-50.

Type 21032/2-way diaphragm valve with ELEMENT design, DN 4-25.

Positioners and process controllers for the integrated mounting on process valves

Type 8696

Positioner BASIC for Burkert's 50 mm actuator.

Type 2702Classic design angle-seat valve with stainless steel body, DN 13-50.

Type 2712Classic design globe control valve with stainless steel body, DN 10-100.

Type 2731Classic design diaphragm valve with stainless steel body, DN 15-100.

Making your life simpler, our groundbreaking innovation has created a remarkable range of attractive and hardworking valve elements which can be combined to give the user the best possible fit for purpose. With unlimited modularity, Burkert saves you time by offering valves for media from slurries to clean steam and from de-ionized water to hydrochloric acid to save you time and offer peace of mind with the sure knowledge you have chosen experience and quality.

Type 2000 – 2/2-way Angle-Seat Valve

Reliable and maintenance-free pneumatically operated angle seat

valve. Available within both brass and SS ranging from ½” - 2 ½”

(DN 13 - 65). High flow rates and cycle life are extended due to its

frictionless seat design.

Type 2100 – 2/2-way Angle-Seat Valve, ELEMENT design

Stainless steel and clean design for optimal use in the most testing

process environment, coupled with unrivalled cycle life and sealing

integrity. The design enables the easy integration of automation

modules whether they are electrical/optical position feedback,

pneumatic control units, an integrated fieldbus interface or even an

explosion proof feedback.

Type 2012 – 2/2-way Globe Valve

The externally piloted globe valve consists of a pneumatically

operated piston actuator and a 2/2-way valve body. The actuator

is made of PA or, for special operating conditions, PPS. The reliable

self-adjusting packing gland provides high sealing integrity. These

maintenance free and robust valves can be retrofitted with a

comprehensive range of accessories for position indication, stroke

limitation or manual override.

Type 2101 – 2/2-way Globe Valve, ELEMENT design

A tough globe on/off valve for demanding duties, for media up

to 356 °F. Unrivalled cycle life by virtue of a proven self adjusting

packing gland and impressive sealing integrity. The fully integrated

system has a compact, smooth design, integrated pneumatic

lines, IP65/67/NEMA4X protection class and superior chemical

resistance. Combinable as On/Off System Type 8801-GC.

Types 2301 + 8692 – Globe Control Valve with Positioner,

ELEMENT design

All stainless steel continuous control valve, robust and maintenance

free for challenging control applications. With a comprehensive

range of reduced trims, you can fit line size bodies with duty

specific removable trims, giving the huge benefit of reduced

installation time and cost. It can also be combined with the sleek

8692 compact stainless steel controller featuring an integrated

graphic display, easy to use PID controller, internal air channels, PC

interface and contactless positioner feedback.

Quarter-turn Ball Valves

Pharmaceutical grade forged body ball valve for high pressure,

high temperature, high purity liquids. It can be equipped with a

manual handle or with pneumatic or electric actuators linking it to

our full range of controllers and accessories like limit switches, pilot,

positioners and manual override devices. Live-loaded pyramidal

stem seal design.

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The Burkert BBS-BioPharm Line

Designing your process with RoboValves will improve your performance in down-stream processes, such as filtration or chromatography and in many other situations where you are handling valuable products. RoboValve will save process time and minimize the number of valves and diaphragms, thus reducing costs. The secret is NO hold-up volumes!!! This is achieved by allowing two valves, independently actuated, mounted under a single diaphragm, saving space and eliminating T-pieces. Innovation is rarely this radical, design rarely makes such a difference.

The Burkert Type 8681 Control HeadThe rugged Type 8681 control head is optimized for the automation of pneumatic hygienic process valves.

– Polycarbonate body, water tight, pressurized & durable– All self-learning Bluetooth/smartphone setup– Remote operation; external and internal valve manual override – Pneumatic module for 0…3 pilot valves, 200 l/min (variable +/-) and integrated check valve – Position feedback function via analog sensor for monitoring 3 positions configurable via teach-in funtion; plus connections for an external proximity switch– Three-color visual status display (green/yellow/red) with high-power LEDs– Electrical supply via AS-i bus, DeviceNET or 12…28 VDC, Electrical connection via terminals or M12 plug connectors– Pneumatic connection G¼", G1/8" connections– Protection type IP65 & IP67 with IP69K & Approved for Class 1 Zone 2 by ATEX II 3 G/D

Sanitary Control Solutions

4 Connections, 3 Seats; 4C3S (formerly 4w4p)

upper side lower side

CB

D

A C

AD

B

Seat L1

Seat U1

Seat U2

4 Connections, 4 Seats; 4C4S DFP (formerly 4w4p DFP)

D

B

CA

CB

A D

upper side lower side

Seat U1

Seat U2

Seat L1

Seat L2

4 Connections, 5 Seats; 4C5S CHR (formerly 5w4p) Chromatography valve

B1

B2

CA

CB1

A

B2

upper side lower side

AC

B1

CA

B1 B2

Seat U1

Seat U2

Seat L1

Seat L2

4 Connections, 3 Seats; 4C3S BD (formerly 4w4p BD) filter valve

upper side lower side

A

C

DB

DC

BA

Seat L1

Seat U1

Seat U2

Actuate/Control Pneumatic or Electric

Type 2051Pneumatic rotary drive- Single or Double-acting- NUMUR and ISO 5211 interfaces

Type 3003Electrical Rotary Actuator ON/OFF analog signal input- Direct mounting on quarter-turn valves- Manual override standard- Adjustable limit switches- Multi-voltage

Type 3005Electrical Rotary ActuatorON/OFF analog signal input- Direct mounting on quarter-turn valves- Manual override standard- Corrosion resistant- Protection class IP67

Type 3004Explosion Proof ActuatorON/OFF or analog signal input- Direct mounting on quarter-turn valves- Manual override standard- Corrosion resistant- ATEX II 2 GD Ex d II B T6

Top It Off

Switch Packages

Bus Connections

Positioners Process Controllers

Pilot Valves- Manifold Style (8644, 8640)- Namur Mount (6519, 5470)

Complete System Control SolutionsBurkert delivers and commissions complete solutions for process environments including hazardous locations.

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Burkert Quality - Ball Valve Solutions

Burkert connects a world of process solutions to work efficiently. An otherwise unattainable synergy of hardworking valve elements, process actuation, sensors and networked communication provide a true single source for remarkable attractive systems, now includes a full range of quarter turn ball valve choices. A knowledge of both process applications, process engineering, and specific control and automation technology means we are the specialist you can trust. We have decades of global experience and we have always been positioned at the forefront of the process interface. Our initial process valve experience in linear actuation automation has been applied to quarter turn actuation allowing Burkert to address the process environment as a whole. Our system approach is designed to secure both your safety and your competitive advantage. Thorough consultation, engineering support, selection and commissioning in application environments which traverse a spectrum of processing industries means we only aim to present you with only the most appropriate solution. Burkert products and systems can be used wherever fluids need to be measured, controlled, and regulated. Ball valves enhance our envelope in pressure, temperature and size. Welcome our new capability!

Ball Valves & Butterfly Valves

2-way High Pressure

Type 2654

NPT

Type 2651

NPT

Type 2651

ANSI 150# flange

2-way 2-piece

2-way 3-piece

Type 2651

NPT

3-way

Butterfly Valves

Type 2654

Clamp

Type 2654

Sch 40 socket weld

Type 2654

OD tube butt weld

Type 2654

NPT

Type 2654

Sch 40 butt weld

Type 2671

High performance

Type 2671

Standard

Type 2672

Sanitary

System Solutions

12

Burkert - IFV (Integral Filter Valve) Assembly

Burkert is pleased to announce the recent product launch of its IFV (Integral Filter Valve) Assembly. The IFV is a direct result of the continued progression toward modularization in the Bioprocessing industry designed to increase yields and reduce dropped batches. The integration of a sterile filter assembly and adjacent valving and into one integral block assembly reduces contact surfaces and hold up volume, while greatly reducing dimensional envelope constraints and installation time. The assembly comes complete with a universal filter housing mount, two conventional hygienic diaphragm valves and one “double” weir robolux hygienic diaphragm valve. An RTD is provided on the condensate port of the condensate to assure sterilization of the filter housing. A mounting pad is supplied on one side of the valve assembly to assist in field mounting.

Automated POU Clean Steam Sampling System (Portable Mobile Option)

This system is specifically engineered to provide non-contaminated condensed steam samples for pharmaceutical and biotechnical applications. Apart from the manual connections of the steam supply and the sampling bottle unit, the steam sampling and condensing cycles are fully automated. A SIP cycle is also integrated into the standard controls to insure that each sampling cycle is free of any residual bio-burden. The sample bottle assembly is fully autoclavable.

Burkert products and systems can be used wherever fluid media and gases need to be measured, controlled and regulated. Whether the application is filling, level, flow, pressure or temperature we have a solution and a uniquely comprehensive range of products to handle it, including solenoid, process and analytical valves, pneumatic actuation, sensors and controllers. Partnering with you to create a customized system solution – it’s the Burkert advantage.

Clean in Place System Capabilities

Burkert is at the center of Clean in Place (CIP) technology. Controlling acidic, alkaline and sanitizing fluids in an exact and documented sequence. Being at the center means this intelligent solution needs to be protected from the aggressive cleaning agents it controls. Ingress protection and chemical resistance are as important as smart communications in this world. Custom solutions for critical processes.

Complete Panel/Cabinet Solutions by Burkert

For the majority of cabinet builders in the industry, they must pull together all of the interior components from multiple external manufacturers. This adds not only another layer of cost, but also a sometimes difficult integration process getting the different products to work together. What makes Burkert exceptional as a cabinet solution provider is the large number of configurable interior components we already manufacture. This enables Burkert to not only provide a lower solution cost, but also insures the compatibility of these items to work together.

Mass Flow Controllers

Gas handling applications vary, the technology is complex and the offering range is diverse. So obviously it is always easier if you have a partner at your side that has a long standing reputation that goes far beyond the development of high tech and innovative products. For more than 10 years, Bürkert has been established as a global leader in the provision of system solutions.