bureau of indian standards - bis6897-6898)_13082015.pdfdoc: et 15(6897) bureau of indian standards...

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BUREAU OF INDIAN STANDARDS Manak Bhavan, 9 Bahadur Shah Zafar Marg New Delhi 110002 Phones 2323 0131 TeleFax +91 11 2323 1192 Website : www.bis.org.in 2323 3375 Extn 4284 email : [email protected] याप चालाम म द रख रषण दंञाम दंभ दमाँप ईटी 15/टी-101, टी-102 13-08-2015 तपमीपी दमतत : ईटी 15 ................................................................................................................................. रेषती : 1. ईटी 15 के सभी सदय 2. वियुत तकनीकी विभाग परिषद के सभी सदय ता3. चि िखने िाले अय सभी िनकाय महȪदय, या िननललखखत मसȫद की एक-एक रित संलन ह : रख दंया शीषभप 1. रलेख : ईटी 15 6897 घूणी वियुत मशीनं – 3 फेज़ िालघूणी वियुतमशीन के टलमिनबॉस की विलशट2. रलेख : ईटी 15 । 6898 घूणी वियुत मशीनं भाग 31 परिितिनीय गित अनुरयȪग सहहत ऊाि दष मȪटिȪ का ियन – अनुरयȪग गाईड या न मसȫद का अिलȪकन किं ि अपनी समितयॉ यह बताते ह ए भें िक अंतत: यहद ये मानक के प मे रकालशत हȪ ाऍं तȪ न पि अमल किने मं आपके यिसाय अािा कािȪबाि मं या कहानायॉ आ सकती ह। समितयॉ यहद कȪई हȪ तȪ क या अगले प टा पि हदए प मं अोȪहताषिी कȪ रपरिललखखत पते पि भे दं । यहद कȪई समित रात नहीं हȪती अािा समित मं के िल भाषा संबंोी ुहट ई तȪ रपिȪत रलेख कȪ यााित अितंम प हदया ाएगा । यहद कȪई समित तकनीकी रक ित की ह ई तȪ विषय सलमित के अयष के पिामशि से अािा रनकी छा पि आगे की कायिाही के ललए विषय सलमित कȪ भेे ाने के बाद रलेख कȪ अितंम प दे हदया ाएगा । समितयॉ भेने की अंितम तािीख 15-10-2015 यिाद, भिदीय, ।डी गोवाी । वैञातमप एफ एवं र (वय त तपमीप) संलन : रपिलखखत

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  • BUREAU OF INDIAN STANDARDS

    Manak Bhavan, 9 Bahadur Shah Zafar Marg New Delhi 110002

    Phones 2323 0131 TeleFax +91 11 2323 1192 Website : www.bis.org.in

    2323 3375 Extn 4284 email : [email protected]

    15/-101, -102 13-08-2015 : 15 .................................................................................................................................

    : 1. 15 2. 3.

    ,

    - : 1. : 15 6897 3 2. : 15 6898 31

    : 15-10-2015 , ,

    ()

    :

  • BUREAU OF INDIAN STANDARDS

    Manak Bhavan, 9 Bahadur Shah Zafar Marg New Delhi 110002

    Phones 2323 0131 TeleFax +91 11 2323 1192 Website : www.bis.org.in

    2323 3375 Extn 4284 email : [email protected]

    DRAFTS IN WIDE

    CIRCULATION

    Document Despatch Advice

    TECHNICAL COMMITTEE ETD 15

    ------------------------------------------------------------------------------------------------------------------------------- ADDRESSED TO:

    1 All Members of Rotating Machinery Sectional Committee, ET 15; 2. All Members of Electrotechnical Division Council; and

    3. All other Interested.

    Dear Sir(s),

    Please find enclosed a copy of the following draft Indian Standard:

    DOC NO. TITLE

    ET 15 (6897) Rotating Electrical Machines Specification for Terminal Boxes for 3 Phase Rotating Electrical Machines

    ET 15 (6898) Rotating Electrical Machines Part 31 : Selection of energy-efficient motors including variable speed applications Application guide (IEC 60034-31:2010)

    Kindly examine the draft standard and forward your views stating any difficulties which you are likely to

    experience in your business or profession, if these are finally adopted as Indian Standards. In case, you

    need a copy of the document, kindly send us your mailing address.

    Comments, if any, may please be made in the format given overleaf and mailed to the undersigned.

    Last date for comments: 15-10-2015.

    In case no comments are received or comments received are of editorial nature, you will kindly permit us

    to presume your approval for the above document as finalized. However, in case of comments of

    technical in nature are received then it may be finalized either in consultation with the Chairman,

    Sectional Committee or referred to the Sectional Committee for further necessary action, if so desired by

    the Chairman, Sectional Committee.

    Thanking you,

    Yours faithfully

    (D Goswami)

    Sc F & Head (Electrotechnical)

    Email: [email protected]

    Encl: As above

    REFERENCE DATE

    ETD 15/ T- 101, T-102 13-08-2015

    mailto:[email protected]

  • Date Document No.

    13-08-2015 ET 15 (6897) , ET 15 (6898)

    Sl.

    No.

    Name of the

    Organization

    Clause/

    Sub-clause

    Paragraph/

    Figure/Table

    Type of

    Comment

    (General/

    Technical/

    Editorial

    Comments Proposed Change

  • Doc: ET 15(6897)

    BUREAU OF INDIAN STANDARDS

    DRAFT FOR COMMENTS ONLY

    (Not to be reproduced without the permission of BIS or used as Indian Standard)

    Draft Indian Standard

    ROTATING ELECTRICAL MACHINES: SPECIFICATION FOR

    TERMINAL BOXES FOR 3 PHASE ROTATING ELECTRICAL MACHINES

    Last date for receipt of comments is 15-10-2015

    ________________________________________________________________

    0 Foreword

    (Formal clauses will be added later)

    1 SCOPE

    This standard specifies types and performance requirements for terminal box for 3 phase

    rotating electrical machines for rated voltages up to 15 kV rms.

    This standard also specifies requirements of the terminations of the machines to

    withstand high energy fault. However, it is to be noted that, withstand high energy fault is not a standard feature of the terminal box of machines with rated voltage up to and

    including 690 volts. In such case, the design of terminal box will be entirely different and

    may be inappropriate to the size of the machine itself.

    For machines with rated voltages up to and including 690 volts, it is assumed that, fuses

    or other energy limiting devices would protect the machine.

    The standard applies to terminal boxes and terminal enclosures, but it does not specify

    the requirements for flameproof terminal enclosures.

    The choice of a particular termination will be largely governed by the service and

    environmental conditions, but the standard is also relevant to the various types of cables

    normally used, including aluminium and, where applicable, cable spreader boxes. The

    scope of this standard does not cover the external supply cables in detail, but insofar as

    the design of the terminals is concerned, essential data is listed.

    Terminal boxes for small rating machines having rated outputs up to and including 0.75

    kW or kVA per 1000 r/min are not covered by this standard.

  • 1

    2 REFERENCES

    The following referenced documents are indispensable for the application of this

    document. For dated references, only the edition cited applies. For undated references,

    the latest edition of the referenced document (including any amendments) applies.

    .

    BS:4999:part145:1997 Specification of winding terminations

    BS 5372:1997 Dimensions of cable terminations for multi core extruded solid dielectric

    insulated distribution cables of rated voltages 600/1000 and 1900/3300V having copper

    or aluminium conductor.

    .

    CEGB standard 44122 Issue 2 Sept. 1969

    ESI Standard 44-3 ; Issue 1 January 1975

    3 TERMS AND DEFINITIONS

    For the purposes of this document, the definitions in IEC 60050 and the following

    definitions apply.

    For the purposes of this standard, the term agreement means agreement between the manufacturer and purchaser.

    3.1 Type Test

    A test of one or more machines made to a certain design to show that the design meets

    certain specifications. [IEV 411-53-01]

    NOTE The type test may also be considered valid if it is made on a machine, which has minor deviations of rating or other characteristics. These deviations should be subject to agreement.

    3.2 Routine Test

    A test to which each individual machine is subjected during or after manufacture to

    ascertain whether it complies with certain criteria. [IEV 411-53-02]

    3.3 Degree of Protection

    As defined in IEC 60034-5: 2000, 3.

    3.4 Short Circuit

    The accidental or intentional connection, by a relatively low resistance or impedance, of

    two or more points in a circuit which are normally at different voltages.

  • 2

    3.5 Short Circuit Current

    An over- current resulting from a short circuit due to a fault or an incorrect connection in

    an electric circuit (IEV 441-11-07).

    NOTE The Short Circuit current levels defined in this standard is due to short circuits at the line terminals inside the terminal box.

    3.6 Gland Plate

    The plate provided at the bottom of terminal box facilitating cable entry to the motor

    from either top, bottom or side.

    3.7 Low Voltage

    From 200V up to 1000V

    3.8 High Voltage

    Above 1000V up to 12000 V

    3.9 Termination

    The arrangement provided for making the connections between the machine winding

    leads and the external conductors.

    3.10 Terminal

    A conducting element of a winding intended for connection to an external electrical

    conductor.

    3.11 Stud Terminals

    A form of termination in which the terminals are stud mounted integral with the machine

    frame or in a separate terminal enclosure.

    3.12 Strip terminals

    A form of termination in which the terminals are strip mounted integral with the machine

    frame or assembly.

    3.13 Flexible Leads

    A form of termination in which the ends of the machine winding are brought out as

    unsupported insulated flexible conductors.

  • 3

    3.14 Air Insulated Termination

    A termination so designed that the protection of phase conductors against electrical

    failure is by adequately spaced bare conductors with appropriate insulated supports.

    3.15 Cable Coupler

    A form of termination in which the terminals are connected to the supply leads by means

    of a plug and socket device.

    3.16 Separable Insulated Connectors

    A form of termination comprising a molded bushing and insulated elbow connector

    coupling.

    3.17 Separate Terminal Enclosure

    A form of termination in which the terminals are connected to the incoming supply leads

    inside a chamber, which need not be fully enclosed and may be formed by the

    foundations beneath the machine.

    3.18 Terminal Box

    A type of terminal enclosure in which the terminals are connected to the incoming supply

    leads inside a box. which encloses the connections and is of a size consistent to suit the

    Rated r.m.s. current with adequate access and with adequate clearances and creepage

    distances suitable for the highest system Voltage requirements.

    3.19 Pressure Relief Terminal Box

    A terminal box such that internal fault energy is relieved through a pressure relief

    diaphragm without any disintegration of the front side exposed to operating Personnel.

    3.20 Pressure Containing terminal Box

    A terminal box such that the Internal fault energy is withstood without any disintegration

    from Outside surface.

    3.21 Flameproof Terminal Box

    A terminal box designed to comply with additional flameproof requirements of

    IEC60079-1.

    3.22 Increased Safety Terminal Box

    A terminal box designed to comply with additional Increased Safety requirements of IEC

    60079-7.

    3.23 Air Insulated Terminal Box

    A terminal box so designed that the protection of phase conductors against electrical

    fault within the terminal box is ensured by adequate air gap, with or without appropriate

    insulated supports.

  • 4

    3.24 Phase Insulated Terminal Box

    A terminal box so designed that the protection of phase conductors against electrical

    failure within the terminal box is separated mainly by solid insulation.

    3.25 Phase Separated Terminal Box

    A terminal box so designed that phase separation is provided by earthed metal barriers so

    as to restrict any electrical breakdown between phases.

    3.26 Phase Segregated Terminal Box

    A terminal box so designed that phase segregation is provided by Insulated barriers so as

    to restrict any electrical break- down between phases and / or phase to earth

    4 SERVICE CONDITIONS

    The Terminal Box shall be designed to suit operating site conditions specified for rotating

    electrical machine, unless otherwise specified by the purchaser:

    5 MATERIAL FOR CONSTRUCTION

    5.1 Low Voltage Machines

    Terminal box shall generally be of metal and adequately sized to terminate either copper

    or aluminum conductor cables. The motor manufacturer shall ensure the type of cable

    envisaged (copper or aluminium) prior to manufacturing of the terminal box. In other

    than hazardous locations, non metallic, non burning materials for terminal boxes may be

    used provided internal grounding means between the machine frame and the equipment

    grounding connection is incorporated into the terminal box.

    However, these terminal boxes shall meet the requirements of short circuit test as per

    table-5.

    In case cable end boxes are provided, the same may be of steel or cast iron; for single

    core cables the cable end plate shall be of non magnetic material.

    5.2 High Voltage Machines

    Terminal box shall be of metal and adequately sized to terminate either copper or

    aluminum conductor cables. The motor manufacturer shall ensure the type of cable

    envisaged (copper or aluminium) prior to manufacturing of the terminal box.

    In case cable end boxes are provided, the same may be of steel or cast iron; for single

    core cables the cable end plate shall be of non magnetic material.

    6 ARRANGEMENTS AND ENCLOSURES

  • 5

    Terminal box shall have a degree of Protection as per clause 13 such that it remains clean

    and dry internally in service. The arrangements shall embody the relevant features

    selected from table 1. The Pressure relief device/ diaphragm should be so located that any

    relief from it should not get dissipated away from the Motor or relief should be toward

    the motor on which it is mounted.

    Table 1 (Clauses 6 and 11)

    Combinations for termination assembly

    Sl No.

    (1)

    Terminal

    Arrangement

    (2)

    Terminal

    Type

    (3)

    Type of Energy Dissipation in

    Case of the Terminal Box for

    High Fault Levels V>=1100,

    MVA>=value in table 5

    (4)

    i)

    ii)

    iii)

    iv)

    v)

    Air insulated

    Phase insulated

    Phase separated

    Phase segregated

    Separate terminal

    Enclosure

    Stud

    Bushing

    Strip

    Cable coupler

    Flexible leads

    Pressure containing

    Terminal box

    or

    Pressure relief Terminal box

    NOTE The combination is to consist of any one of the termination arrangements given in column 1 combined with any one of the conducting parts given in column 2, combined with, for high fault levels, either of the terminal boxes given in

    column 3.

    7 DIMENSIONS OF CABLE TERMINATION

    Fig 1

  • 6

    7.1 Cable Sizes

    The terminal box shall be suitable to accommodate the size and number of cables as

    agreed between manufacturer and purchaser.

    LV motor terminal box shall have gland plates suitable to terminate cables according to

    table-2. This table is only for guidance purpose.

    Table 2

    (Clauses7.1 and 8) Dimensions of Cable Terminations for 3 and 4 Core Extruded Solid Dielectric Insulated

    Distribution Cables of Rated Voltages 600/1100 volts and 3 core Cables of Rated

    Voltages, 1900/3300 volts having Copper or Aluminium Conductors

    Sl No. Dimensions and Current rating of Cable Terminations for 600/1000 V

    Cross Section

    Area of

    Cable

    Conductor

    mm

    (1) (2)

    Aluminum Cable Copper Cable Minimum

    Earthing

    Terminal

    size inside

    terminal

    box

    (11)

    B

    (Minimum)

    (3)

    F

    (4)

    H

    (5)

    Current

    Rating (In

    ground)

    with

    Deration

    Factor of

    0.65 (6)

    B

    (Minimum)

    (7)

    F

    (8)

    H

    (9)

    Current

    Rating (In

    ground)

    with

    Deration

    Factor of

    0.65 (10)

    i) 10 120 6 4.2 / 6.4 37 90 6 4.2 / 6.4 46 M5

    ii) 16 125 6 6.4 / 8.2 47 100 6 6.4 / 8.2 60 M5

    iii) 25 130 10 6.4 / 8.2 61 125 10 6.4 / 8.2 77 M5

    iv) 35 145 10 6.4 / 8.2 73 140 10 6.4 / 8.2 93 M5

    v) 50 165 10 8.2 / 10.2 86 165 10 8.2 / 10.2 113 M5

    vi) 70 190 10 8.2 / 10.2 106 200 10 8.2 / 10.2 136 M8

    vii) 95 220 10 10.2 / 12.7 127 225 10 10.2 / 12.7 164 M8

    viii) 120 225 10 10.2 / 12.7 145 245 10 10.2 / 12.7 187 M8

    ix) 50 240 10 10.2 / 12.7 162 270 10 10.2 / 12.7 210 M8

    x) 185 265 10 10.2 / 12.7 183 300 10 10.2 / 12.7 234 M10

    xi) 240 290 10 12.7 / 16.2 212 330 10 12.7 / 16.2 269 M10

    xii) 300 360 10 16.2 / 20.3 238 375 10 16.2 / 20.3 300 M10

    xiii) 400 480 10 16.2 / 20.3 271 500 10 16.2 / 20.3 331 M12

    xiv) 2x185 300 10 10.2 / 12.7 366 340 10 10.2 / 12.7 468 M10

    xv) 3x185 335 10 10.2 / 12.7 549 380 10 10.2 / 12.7 702 M10

    xvi) 4x185 370 10 10.2 / 12.7 732 420 10 10.2 / 12.7 936 M10

    xvii) 2x240 355 10 12.7 / 16.2 424 400 10 12.7 / 16.2 538 M10

    xviii) 3x240 420 10 12.7 / 16.2 636 480 10 12.7 / 16.2 807 M10

    xix) 4x240 480 10 12.7 / 16.2 848 545 10 12.7 / 16.2 1076 M10

    xx) 2x300 440 10 16.2 / 20.3 476 460 10 16.2 / 20.3 600 M10

  • 7

    NOTES

    1 The current rating of the cable is based upon a deration factor of 0.65

    2 For HT motors the distance between gland plate and the terminal studs shall not be less than 500 mm.

    7.2 Factors, which Affects Cable Accommodation

    The limitations imposed by a number of factors as detailed in a, b, c have been taken into

    account in determining the length required in the terminal enclosure to accommodate the

    cable cores (dimension B in Fig.1).

    a) Terminal lugs: Terminal lugs of compression type are usually longer than those of

    other types.

    b) Layout of cable cores: The dimensions specified in above table allow for the cores to

    be crossed within the enclosure. However, if the terminal enclosure allows for the entry

    of two or more cables, it will be necessary to increase dimension B to allow for crossing a

    greater number of cable cores.

    c) Type of terminal box; Phase segregation or phase separated.

    8 EARTHING IN TERMINAL BOX

    When motors are provided with terminal box for fixed terminal connections, a means for

    earthing of terminal box shall be provided inside or outside the terminal box. A screw

    stud or bolt intended for the termination of earthing conductor shall not be smaller than

    mentioned in Table 2. When a terminal box mounting screw stud or bolt is used to secure

    the earthing conductor to the main terminal box, there shall be at least one other

    equivalent securing means for fixing the terminal box to the machine frame.

    NOTE Use of.3 core cables is recommended for effective earthing of terminal box.

    9 ELECTRICAL CLEARANCES

    With the components of the terminations in the correct position, the clearances .and

    creepage distances shall be not less than the values given in Table 3 and 4 as applicable.

    Further, the clearances provided shall be adequate between cable lugs (that is equal to or

    higher than the value indicated in table below) at termination to ensure ease of Copper or

    Aluminium cable installation. Table 3

    (Clause 9)

    Minimum Clearance Distances (mm) in Air between Phase to Earth or between Phases

    Sl No.

    (1)

    Nominal

    Voltage

    (2)

    Machines with Frame Sizes

    Up to 160 180,200

    and 225

    250 and 280 315

    Rating of Machine at Nominal Voltage

    Up to 22 kW

    (3)

    Above 22 kW

    Up to 75 kW (4)

    Above 75kW

    Up to 185 kW (5)

    Above

    185 kW (6)

    xxi) 3x300 520 10 16.2 / 20.3 714 540 10 16.2 / 20.3 600 M10

    xxii) 4x300 600 10 16.2 / 20.3 952 625 10 16.2 / 20.3 600 M10

    xxiii) 2x400 600 10 16.2 / 20.3 542 615 10 16.2 / 20.3 600 M12

    xxiv) 3x400 600 10 16.2 / 20.3 813 720 10 16.2 / 20.3 600 M12

    xxv) 4x400 600 10 16.2 / 20.3 1084 720 10 16.2 / 20.3 600 M12

  • 8

    i)

    ii)

    iii)

    iv)

    v)

    vi)

    vii)

    viii)

    ix)

    Upto 660

    1100

    2300

    3300

    4160

    6600

    11000

    13800

    15000

    6.4

    -

    -

    -

    -

    -

    -

    -

    -

    8.0

    -

    -

    -

    -

    -

    -

    -

    -

    10.0

    12.5

    -

    -

    -

    -

    -

    -

    -

    12.5

    19.0

    30.0

    37.5

    45.0

    63.0

    75.0

    85.0

    95.0

    Table 4

    (Clause 9)

    Minimum Creepage Distances (mm) between Phase to Earth or between Phases

    Sl No.

    (1)

    Nominal

    Voltage

    (2)

    Machines with Frame Sizes

    Up to 160 180,200

    and 225

    250 and 280 315

    Rating of other Machine at Nominal Voltage

    Up to 22

    kW

    (3)

    Above 22

    kW Up to 75

    kW (4)

    Above 75kW

    Up to 185

    kW

    (5)

    Above 185

    kW

    (6)

    i)

    ii)

    iii)

    iv)

    v)

    vi)

    vii)

    viii)

    ix)

    Upto 660

    1100

    2300

    3300

    4160

    6600

    11000

    13800

    15000

    11.2

    -

    -

    -

    -

    -

    -

    -

    -

    12.5

    -

    -

    -

    -

    -

    -

    -

    -

    12.5

    19

    -

    -

    -

    -

    -

    -

    -

    19

    25

    40

    50

    60

    90

    125

    140

    150 NOTES:

    1. Some designs of pressure containing type terminal boxes may require the use of clearance and creepage distances

    smaller than the values given in tables 3,. and 4.

    2. The values given are for air insulated terminal boxes. These can be considerably less for phase separated and phase

    insulated terminal boxes.

    3. For Phase segregated terminal boxes the clearance and creepage values are left to the manufacturers design, except that these will have to pass the tests given in sec. 15 (b)

    10 POSITION OF TERMINAL BOX

    For foot-mounted machines of frame size 56 to 315, the following shall apply:

    10.1 The terminal box shall be so located on the right-hand side, when looking at the

    driving end of the motor, that there is adequate clearance between cable end plate and

    ground for ease of routing and termination of cables;

    10.2 It is recommended that unless the terminal box is on the top, the motors shall be so

  • 9

    constructed that the terminal box may be located on the left-hand side by the

    manufacturer, if requested by the user at the time the motor is ordered.

    NOTES

    1. Provision should preferably be made so as to enable cable entry to the terminal box in any one of four directions at right

    angles.

    2. The terminal box should be separated from main stator frame through a suitable barrier plate / or similar arrangement, so

    as to prevent any foreign particles/objects falling inside the stator.

    11 ABILITY OF TERMINATIONS FOR MACHINES RATED AT 1100V AND

    ABOVE TO WITHSTAND SYSTEM FAULTS

    Machine primary winding terminations, including internal flexible cables and connection

    cables between the power supply cables and the motor windings, of machines for use on

    electrical systems having nominal short circuit MVA capacities equal to or greater than

    those in Table 1 shall be so rated that they will safely carry the fault current for the

    specified duration.

    NOTE The fault clearance time is usually assumed to be not longer than 0.25 s for machines protected by circuit breakers.

    Table 5 (Clauses 5.1 and 11)

    Nominal Short-circuit Capacity

    Sl No.

    (1)

    Operating Voltage

    (2)

    Fault Level

    (MVA)

    (3)

    Time Duration for

    Withstanding

    (4)

    i) 11kV 2250 0.25 SEC

    ii) 6.6kV to 11 KV 750 0.25 SEC

    iii) >3.3kV to 6.6 KV 500 0.25 SEC

    iv) 690V to 3.3 KV 250 0.25 SEC

    v) Up to 690V 35 0.25 SEC

    Terminal boxes for machines protected by circuit breakers and having nominal short

    circuit capacities equal to or higher than those in table 5 shall be of either the pressure

    relief or pressure containing type.

    NOTE All motors upto and including 75kW/90kW shall be deemed to have fuse protection. Where motors are with only MCB and there is no fuse wire in circuit, then the terminal box shall be made suitable for with standing a short circuit

    capacity of 35MVA for 0.25 secs

    12 DEGREE OF PROTECTION

    The degree of protection for terminal boxes shall minimum be that for its motor.

    However degree of protection of IP54 and above may be considered for user specific

    requirements.

    13 TERMINATION FOR MOTOR AUXILIARIES

  • 10

    The termination for motor auxiliaries shall be provided in a separate auxiliary terminal

    box or inside the main terminal box as agreed between the manufacturer and the

    purchaser.

    Separate auxiliary terminal box whenever provided shall meet constructional

    requirements of terminal box indicated at 6 & 7. The short circuit test is not required to

    be conducted on auxiliary terminal box.

    14 TESTS

    The following type tests shall be conducted for motor Terminal Box

    (a) Degree of protection test for the terminal box (This test may also be conducted with

    the TB mounted on the motor at the time of DOP Test for motor).

    (b) Terminal box-fault level withstand test.

    The short circuit withstand ability test may be classified as:

    (i) Three phase through fault current test.

    (ii) Internal arc fault current test:

    --Three phase to ground internal arc fault current test for air insulated

    and phase insulated boxes

    --Single phase to ground internal arc fault current test.

    15 TEST PROCEDURE FOR SHORT CIRCUIT TEST ON MOTOR

    TERMINAL BOX

    The short circuit withstand ability tests classified above may be conducted as per the

    requirements of the manufacturers/purchasers. However, for guidance purpose, the test

    procedure is laid below.

    The terminal box used for the above tests shall be new and in good condition. The

    terminal box shall be fitted with incoming and outgoing bolted terminals and with a

    suitable cross section of cable of length 3 to 5 meters to be connected between the testing

    source and incoming terminals of terminal box. The terminal box shall be mounted on an

    iron frame in order to mount the structure firmly on the test cell. The outgoing bolted

    terminals of the terminal box shall be shorted with suitable cross section of copper links

    or with flexible ropes.

    15.1 Test quantities

    The test quantities such as short circuit current, voltage and duration of the fault current

    shall be defined by the manufacturer/utility before the commencement of the test. The

  • 11

    tolerance on the current and voltage also be defined be the manufacturer/utility.

    15.2 Details of Short Circuit Withstand ability Tests to be Performed

    15.2.1 Through Fault Current Test - ( 3Phase through Fault Test)

    For through fault current test, the terminal box is connected as per Test Circuit Diagram

    given below and all the three phase outgoing terminals shorted outside the terminal box

    with suitable cross section of copper links or with flexible copper ropes. The specified

    short circuit current for the specified test duration shall be applied by the test source.

    On completion of the test, the condition of the terminal box shall be inspected. The

    terminal box is deemed to have passed the test if no external damage to the terminal box,

    including pressure relief device, is noticed (other than operation of pressure relief

    device).

    1- Short circuit generator

    2- Master breaker

    3- Reactors variable in steps

    4- Make switch

    5- LV transformer with neutral earthed via shunt

    6- Equipment under test

    15.2.2 Internal Arc Fault Current Test

    15.2.2.1 Three phase to ground internal arc fault current test

    For three phase to ground internal arc fault current test, the terminal box is connected as

    per Test Circuit Diagram given below. The three phase to ground short circuit is created

    by a tinned copper wire of 0.5mm diameter cross section inside the terminal box. The

    short circuit current at specified test voltage for the specified test duration shall be

    applied by the test source.

    On completion of the test, the condition of the terminal box shall be inspected. The

    terminal box is deemed to have passed the tests if no external damage to the terminal box

  • 12

    from terminal box cover side is noticed. Pressure relief device, if any incorporated in the

    terminal box, should operate safely. The damaged component if any, should either get

    vented through pressure relief device or remain inside the box.

    For pressure containing type, the box should neither disintegrate nor any damaged

    component come out of the Terminal Box.

    1- Short circuit generator

    2- Master breaker

    3- Reactors variable in steps

    4- Make switch

    5- Terminal box under test

    6- Fuse element

    7- Series resistors for voltage measurement

    8- Current transformer for current measurement

    Test conditions:

    Short circuit point: grounded

    Source neutral: isolated

    15.2.2.2 Single phase to ground internal arc fault current test

    For single phase to ground internal arc fault current test, the terminal box is connected as

    per Test Circuit Diagram given below. The single phase to ground short circuit is created

    by a tinned copper wire of 0.5mm dia cross section inside the terminal box. The short

    circuit current at specified test voltage for the specified test duration shall be applied by

    the test source.

    On completion of the test, the condition of the terminal box shall be inspected. The

    terminal box is deemed to have passed the tests if no external damage to the terminal box

    from terminal box cover side is noticed. Pressure relief device, if any incorporated in the

    terminal box, should operate safely. The damaged component if any, should either get

    vented through pressure relief device or remain inside the box.

    NOTES

    1. For pressure containing type, the box should neither disintegrate from outside surface nor damaged component should

    come out of the Terminal Box.

    2. For phase separated and phase segregated box, the test shall not result in to flow of current in other two phases, which

  • 13

    are at rated voltage during the duration of the test.

    1- Short circuit generator

    2- Master breaker

    3- Reactors variable in steps

    4- Make switch

    5- Terminal box under test

    6- Fuse element

    7- Series resistors for voltage measurement

    Test conditions:

    Short circuit point: grounded

    Source neutral: isolated

    16 TEST REPORTS

    The test report for the above tests shall have all the relevant drawings of the terminal box

    with complete details like:

    a) Material of construction

    b) Technical data sheet of terminal box

    c) Oscilloscope waveform and

    d) Peak to peak current observed and its duration.

    ------------------

  • Doc: ETD 15(6898)

    BUREAU OF INDIAN STANDARDS

    DRAFT FOR COMMENTS ONLY

    (Not to be reproduced without the permission of BIS or used as Indian Standard)

    Draft Indian Standard

    ROTATING ELECTRICAL MACHINES PART 31: SELECTION OF ENERGY-EFFICIENT MOTORS INCLUDING

    VARIABLE SPEED APPLICATIONS APPLICATION GUIDE

    Last date for receipt of comments is 15-10-2015

    ________________________________________________________________

    Rotating Machinery Sectional Committee, ETD 15

    NATIONAL FOREWORD

    This Indian Standard (Part 31) which is identical with IEC 60034-31 : 2007 Rotating electrical machines Part 31: Selection of energy-efficient motors including variable speed applications Application guide issued by the International Electrotechnical Commission (IEC) was adopted by the Bureau of Indian Standards on the recommendation of the Rotating Machinery Sectional

    Committee and approval of the Electrotechnical Division Council.

    The text of IEC Standard has been approved as suitable for publication as an Indian Standard

    without deviations. Certain terminology and conventions are however not identical to those used

    in Indian Standards. Attention is particularly drawn to the following:

    a) Wherever the words International Standard appear referring to this standard, they should be read as Indian Standard.

    b) Comma (,) has been used as a decimal marker while in Indian Standards, the

    current practice is to use a point (.) as the decimal marker.

    In this adopted standard, references appear to certain International Standards for which Indian

    Standards also exist. The corresponding Indian Standards, which are to be substituted in their

    places, are listed below along with their degree of equivalence for the editions indicated:

    International Standard Corresponding Indian Standard Degree of

    Equivalence

    IEC 60034-1 Rotating electrical machines

    Part 1: Rating and performance IS/IEC 60034-1:2004 Rotating

    electrical machines Part 1: Rating and performance

    Identical with

    IEC 60034-1

    : 2004

  • The technical committee has reviewed the provisions of the following International Standards

    referred in this adopted standard and has decided that they are acceptable for use in conjunction

    with this standard:

    International Standard Title

    IEC 60034-30 Rotating electrical machines Part 30: Efficiency classes of single-speed three-phase, cage induction motors (IE-code

    Only the English language text of the IEC Standard has been retained while adopting it in this

    Indian Standard and as such the page numbers given here are not the same as in the IEC

    standard.

    For the purpose of deciding whether a particular requirement of this standard is complied with,

    the final value, observed or calculated expressing the result of a test, shall be rounded off in

    accordance with IS 2 : 1960 Rules for rounding of numerical values (revised). The number of significant places retained in the rounded off value should be the same as that of the specified

    value in this standard.

    ------------

    ii

    BUREAU OF INDIAN STANDARDSDraft Indian StandardLast date for receipt of comments is 15-10-20153 Terms and definitionsTable 4Minimum Creepage Distances (mm) between Phase to Earth or between Phases

    Table 5Nominal Short-circuit Capacity

    BUREAU OF INDIAN STANDARDSDraft Indian StandardLast date for receipt of comments is 15-10-2015