Bundle Ticket

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this was one of my college projects.and info has been collaborated from various sources.hope it helps!!

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<p>..BUNDLE TICKET..By: Raisa Gupta,Abhishek Anand, Amritaksha Duttagupta,Komal Shukla</p> <p>BUNDLE TICKET AND IT S CONSTITUENTS..</p> <p>A BUNDLE TICKET can be a printed one, a handwritten one or a bar-coded printed. It is a ticket which finds extensive use in the garment industry for tracking and keeping record of cloth bundles. It can be customized according to the needs of the company. USUALLY CONSISTS OF: Bundle number Order number Lot quantity Number of pieces in the bundle Part of the garment Size Colour Signature of the cutting room supervisor under whom the order is executed.</p> <p>VARIED BUNDLE TICKETS..</p> <p>TICKETING STEPS IN A MIDLEVEL COMPANY..IContains information like : Bundle number, order number, size, lot quantity, number of pieces in the bundle, part of the garment (front/back/sleeve) signature of the cutting room supervisor under whom the order has been executed.</p> <p>IIAdditionally the bundle tickets are recorded in the registers of the company for future reference. Here, a record of : The roll of the fabric from which the pieces have been cut, the date of order references from the in-house merchandiser etc. are also kept besides the previous details.</p> <p>IIIOn the basis of this bundle ticket information, after getting the bundles from the cutting room, through the in-house merchandiser, the supervisors in the sewing room record the same information in their registers (along with information like time of receiving the bundles of garment parts).</p> <p>IVThe bundles are distributed to the helpers of the tailors in the line. By this way, even if a certain garment piece is lost mid-way, it can be tracked down easily.</p> <p>BUNDLE TICKETING IN A MIDLEVEL COMPANY..</p> <p>1 Cutting</p> <p>ChallanChallan back</p> <p>Challan</p> <p>Merchandiser</p> <p>Challan back</p> <p>2 Printing / embroidery</p> <p>Challan back</p> <p>Checking and counting</p> <p>3 Sewing and production</p> <p>BUNDLE TICKET SOFTWAREThe latest solutionCustom creation. Analyzes production efficiency and WIP tracking. Easy access of entry and track of all activities and operation. Operated as stand alone software or integrated with ERP software. Improved preproduction planning for machine allocation and manpower. WIP status provides quality control. Carries realistic loading plan with feed back loop. Provide shorter lead time for management of reports. Increases production efficiency. Increases flexibility. Increases performance. Reports can be exported to excel. Overall they enhance manufacturing or distribution strategy.</p> <p>The software advantage..Bundle handling Scheduling of ticket Selectively print Ticket layout In-Process Bundle Quantity Adjustments Bundle Activity Lookup</p> <p>Bar Coded Tickets..1 In the software feed all products and tasks involved in making them.</p> <p>2 Before sending bundles to assembly floor, input product, no.of units, size and colour.</p> <p>Ticket generation</p> <p>3Bar coded tickets to be attached to each bundle are generated.</p> <p>4 Each time a worker completes an assembly task, they remove the corresponding ticket from the bundle's sheet.</p> <p>Scanning of ticket</p> <p>5Workers turn in tickets with time sheets for information processing.</p> <p>6</p> <p>Thus helps calculate gross payroll, production tracking reportsquality contol,productivity tuning.</p> <p>Ticketing during WIP</p> <p>Ticket Splitting.. For those cases where workers are switched in the middle of a bundle, the software lets you split any ticket across multiple events, even across multiple employees. When one scans the ticket, one can simply click the Split button and specify how many units were completed. The Ticket remains live and scannable, but now represents only the remaining unit quantity. Later, one can scan the same ticket and the software will register the remaining units.</p> <p>Different kinds of splitting</p> <p>COMMON PROBLEMS WITH STICK-ON BUNDLE TICKETS AND SOME SOLUTIONS..Bundle tickets fall apart- Use tickets with varyingstock (paper) weights and with a multitude of perforation patterns.</p> <p>Labels peel- Labels are produced with pressuresensitive stock that varies in release factor. Use "tougher" i.e. tighter release labels.</p> <p>Labels hang or jam when feeding into the printer- Use labels that are die-cut at the fold.</p> <p>Order placed by the buyer.. A company named ABC Corporation has placed an order for 6000 skirts catering to four different colours- black, navy blue, burgundy and brown and the size requirement of the company is S,M,L,XL. The size ratio mentioned is 4:2:3:1.</p> <p>SmallBlack Navy blue Burgundy Brown</p> <p>Medium 240 120 480 360</p> <p>Large 360 180 720 540</p> <p>X large 120 60 240 180</p> <p>480 240 960 720</p> <p>..DESIGN AND COLOUR CHOICE DETERMINED BY THE BUYER..</p> <p>Black</p> <p>Navy blue</p> <p>Burgundy</p> <p>Brown</p> <p>CUT ORDER AND LAY LOT PLANNING..Rules laid down for planning: A maximum of hundred layers can be cut at a time. A maximum of 4-way marker can be used. Multiple colours can be cut together. Single garment marker length in meterS(2.00),M(2.2),L(2.4),XL(2.6) Fabric saving on a 2,3,4 way marker-3%,4% and 5% respectively. End allowance- 3cm per ply Maximum number of plies in a lay- 100 Maximum lay length- 10 m Cost of fabric- Rs.50 per m Marker preparation time for 1,2,3 and 4 way marker respectively0.5,0.75,0.9 and I hour resp. Spreading time per ply corresponding to 1,2,3 and 4 way marker0.75,0.80,0.85 and 0.90 respectively. Cutting time- 15 min(for 100 layers).For every ten layer reduction cutting time will reduce by 1 min. Labour cost per day (8hr)- Rs.200</p> <p>..CUT ORDER..Lay 1 Marker S-M-L-XL</p> <p>S Bal= Blk NB Bur Br 480 180 920 720 440 120 960 720 360 0 920 720 300 0 920 680</p> <p>M 240 60 440 360 200 0 480 360 200 0 440 360 140 0 440 320</p> <p>L 360 120 680 540 280 0 720 540 280 0 680 540 280 0 680 540</p> <p>XL 120 0 200 180 120 0 240 180 120 0 200 180 0 0 200 100</p> <p>60 layers of navy blue 40 layers of burgundy</p> <p>Lay 2</p> <p>Marker S-M-2L 60 layers of navy blue 40 layers of black</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay 3</p> <p>Marker 2S 60 layers of navy blue 40 layers of black</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay 4</p> <p>Marker S-M-2XL 60 layers of black 40 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay 5</p> <p>Marker 4S</p> <p>S Bal= Blk NB Bur Br 100 0 720 680 0 0 720 580 0 0 670 530 0 0 570 530</p> <p>M 140 0 440 320 140 0 440 320 140 0 390 270 140 0 290 270</p> <p>L 280 0 680 540 180 0 680 440 180 0 680 440 180 0 580 440</p> <p>XL 0 0 200 100 0 0 200 100 0 0 100 0 0 0 0 0</p> <p>50 layers of black 50 layers of burgundy</p> <p>Lay 6</p> <p>Marker 2S-2L 50 layers of black 50 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay 7</p> <p>Marker S-M-2XL 50 layers of burgundy 50 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay 8</p> <p>Marker S-M-L-XL 100 layers of burgundy</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay 9</p> <p>Marker 2M-2L</p> <p>S Bal= Blk NB Bur Br 0 0 570 530 0 0 570 530 0 0 570 530 0 0 480 520</p> <p>M 40 0 290 210 0 0 290 210 0 0 90 10 0 0 0 0</p> <p>L 0 0 580 380 0 0 520 380 0 0 320 180 0 0 140 160</p> <p>XL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0</p> <p>70 layers of black 30 layers of brown</p> <p>Lay10</p> <p>Marker L 40 layers of black 60 layers of burgundy</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay11</p> <p>Marker 2M-2L 100 layers of burgundy</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay12</p> <p>Marker S-M-2L 90 layers of burgundy 10 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay13</p> <p>Marker 4S</p> <p>S Bal= Blk NB Bur Br 0 0 80 520 0 0 80 120 0 0 0 0 0 0 0 0</p> <p>M 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0</p> <p>L 0 0 140 160 0 0 140 160 0 0 60 40 0 0 0 0</p> <p>XL 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0</p> <p>100 layers of burgundy</p> <p>Lay14</p> <p>Marker 4S 100 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay15</p> <p>Marker 2S-2L 40 layers of burgundy 60 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Lay16</p> <p>Marker L 60 layers of burgundy 40 layers of brown</p> <p>Bal=</p> <p>Blk NB Bur Br</p> <p>Material Cost..</p> <p>Marker Marker Marker Marker Marker Marker Marker Marker</p> <p>length for length for length for length for length for length for length for length for for for for for for for for for</p> <p>lay lay lay lay lay lay lay lay</p> <p>1 and 8= (2+2.2+2.4+2.5)*95%=8.645m 2 and 12={2+2.2+(2*2.4)}*96%=6.912m 3= (2*2)*100%=4m 4 and 7= {2+2.2+(2*2.5)}*96%=8.832m 5,13 and 14=(4*2)*100%=8m 6 and 15= {(2*2)+(2*4)}*97%=8.536m 9 and 11= {(2*2.2)+(2*2.4)}*97%=8.924m 10 and 16=2.4*100%=2.4m</p> <p>Ply length Ply length Ply length Ply length Ply length Ply length Ply length Ply length</p> <p>lay 1 and 8=8.645+0.03=8.675m lay 2 and 12= 6.942m lay 3=4.03m lay 4 and 7=8.862m lay 5,13 and 14=8.03m lay 6 and 15= 8.566m 9 and 11= 8.954m 10 and 16= 2.43m</p> <p>Material Cost (contd.)..Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay Lay length length length length length length length length length length length length length length length length for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay for lay 1=8.675*100=867.5m 2= 694.2m 3= 403m 4= 886.2m 5= 803m 6=856.6m 7=886.2m 8= 867.5m 9=895.4m 10=243m 11=895.4m 12=694.2m 13=803m 14=803m 15=856.6m 16=243m</p> <p>Total fabric consumed= 11697.8m Cost of fabric consumed= 11697.8*50=Rs. 5,84,890/-</p> <p>Labour Cost..Time for making marker for lay 1 and 8=60 min Time for making marker for lay 2 and 12= 54min Time for making marker for lay 3= 30 min Time for making marker for lay 4 and 7= 54min Time for making marker for lay 5,13 and 14=30 min Time for making marker for lay 6 and 15= 45min Time for making marker for lay 9 and 11= 45 min Time for making marker for lay 10 and 16= 30 min Total marker making time= 348min (time for duplicates not considered). Time for Time for Time for Time for Time for Time for Time for Time for spreading spreading spreading spreading spreading spreading spreading spreading lay lay lay lay lay lay lay lay 1 and 8= 100*0.90*2=180min 2 and 12=170 min 3=75min 4 and 7=170min 5,13,14=225 min 6 and 15= 160min 9 and 11= 160min 10 and 16= 150min</p> <p>Labour Cost(Contd)..Total time for spreading all the lays =1290 min As we have 100 layers in each case and according to the rules for every 100 layers time taken under consideration is fifteen minutes. Thus, Total time for cutting= 100*16*15=24,000min Total time requirement= 348 min+1290min+24000=25638min=17.8 days Total labour cost in marker making, spreading and cutting= 17.8*200= Rs.3560</p> <p>OUR TICKET DESIGN..</p> <p>Order code: Color code: Garment Part: Size: Bundle no: llllllllllllllllllllllllll 2233lis239940i Signature of supervisor:</p> <p>OUR TICKET DESIGN..</p> <p>Order code: 7036 Color code: Black Garment Part: Front panel Size: S Bundle no: 2 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Black Garment Part: Front panel Size: XL Bundle no: 5 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Black Garment Part: Front panel Size: M Bundle no:4 llllllllllllllllllllllllll 2233lis239940i Signatureofsupervisor: Manisha Negi Order code: 7036 Color code: Black Garment Part: Back panel Size: S Bundle no: 2 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Black Garment Part: Front panel Size: L Bundle no: 3 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Black Garment Part: Back panel Size: M Bundle no: 4 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Black Garment Part: Back panel Size: L Bundle no: 3 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Black Garment Part: Waistband Size: M Bundle no: 4 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: Front panel Size: S Bundle no: 6 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Black Garment Part: Back panel Size: XL Bundle no:5 llllllllllllllllllllllllll 2233lis239940i Signatureofsupervisor: Manisha Negi Order code: 7036 Color code: Black Garment Part: Waistband Size: L Bundle no: 3 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: Front panel Size: M Bundle no: 7 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Black Garment Part: Waistband Size: S Bundle no: 2 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Black Garment Part: Waistband Size: XL Bundle no: 5 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: Front panel Size: L Bundle no: 8 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Navy Blue Garment Part: Front panel Size: XL Bundle no: 9 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: Back panel Size: L Bundle no: llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: aist and Size: M Bundle no: 7 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code:Navy Blue Garment Part: Back panel Size: S Bundle no:6 llllllllllllllllllllllllll 2233lis239940i Signatureofsupervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: Back panel Size: XL Bundle no: 9 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: aist and Size: L Bundle no: llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Navy Blue Garment Part: Back panel Size: M Bundle no: 7 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: aist and Size: S Bundle no: 6 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Navy Blue Garment Part: aist and Size: XL Bundle no: 9 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code: Burgundy Garment Part: Front panel Size: S Bundle no: 10 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Burgundy Garment Part: Front panel Size: XL Bundle no: 13 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi Order code: 7036 Color code: Burgundy Garment Part: Back panel Size: L Bundle no: 12 llllllllllllllllllllllllll 2233lis239940i Signature of supervisor: Manisha Negi</p> <p>Order code: 7036 Color code:Burgundy Garment Part: Front panel Size: M Bundle no:11 llllllllllllllllllllllllll 2233lis239940i Signatureofsupervisor: Manisha Negi Order code: 7036 Color code: Burgundy Garment Part: Back panel Size: S Bundle no: 10...</p>