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BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi Dolapdere Sanayi Sitesi Ada 4 No :7-9 Başakşehir / İSTANBUL-TURKEY Phone : +90 212 671 02 24 / 671 02 25 Fax : +90 212 671 02 26 web : www.bulutmak.com e-mail : [email protected] OPERATIONAL MANUAL

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Page 1: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2

AUTOMATIC ELECTRO HYDRAULIC

SPECIMEN MOUNTING EQUIPMENT

BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi Dolapdere Sanayi Sitesi

Ada 4 No :7-9 Başakşehir / İSTANBUL-TURKEY Phone : +90 212 671 02 24 / 671 02 25 Fax : +90 212 671 02 26

web : www.bulutmak.com e-mail : [email protected]

OP

ER

AT

ION

AL

MA

NU

AL

Page 2: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 2 / 12 Manual

1.Technical Specifications ........................................................................................................................ 3

1.1.Standart Accessories ....................................................................................................................... 3 2.Main Screen ........................................................................................................................................... 5 3.Part List .................................................................................................................................................. 7 4.Operation ................................................................................................................................................ 7

5.Inserting The Sample And Powder ........................................................................................................ 8 6.Extracting The Mold .............................................................................................................................. 9

Page 3: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 3 / 12 Manual

1.Technical Specifications

Machine dimension 45x57x64 cm

Case dimension 65x70x70 cm

Weight (net/gross) 70/100 kg

Mains 220V-50Hz

Mold heater capacity 1250 Watt

Max. Hydraulic system pressure 250 bar

Entering heating, cooling & preheating values

Manual cooling, alarm indicator for cycle completion

Manual rasing and lowering piston by motor when required

Full automatic cycle until sampling finalised

Fast & easy operation for inserting the sample and powder as well as extracting mold

1.1.Standart Accessories Standart mold assembly: 1" - 1,25" - 1,5" - 2" (only 1 mold is standard) Phenolic powder Pipe for water source

!!!FAULT!!!

MANUALY COOLING

HEATING

IF IT APPEARS ON THE SCREEN IT MEANS THERMOCOUPLE IS NOT FUNCTIONING

BAR

Pre-heat °C min.0/max.100

Heating °C min.0/max.300

Cooling °C min.0/max.100

Pressure BAR min.0/max.250

Page 4: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 4 / 12 Manual

Fig.1

LOCK NUT ASSEMBLY (1)

HEATER ASSEMBLY (2)

PRESSURE GAUGE (4)

COVER (3)

DIGITAL CONTROL PANEL (5)

Page 5: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 5 / 12 Manual

2.Main Screen

NAME OF CYCLING

REMAINING TIME (SEC)

ACTUAL PRESSURE (BAR)

MANUALY COOLLING (ON/OFF )

ACTUAL TEMPERATURE (°C)

SETTED TEMPERATURE VALUE (°C )

START STOP

ENTER WORKING PARAMETERS

RETURN TO PREVIOUS MENU

ACCEPTS VALUE

MAKING TRANSITION AMONG MENUS

MANUEL COOLING START / STOP (MAIN SCREEN)

BUTTON FOR MANUALY RAISING HYDRAULIC CYLINDER

RAM UP

RAM DOWN

Page 6: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 6 / 12 Manual

Fig.2

PLUG FOR THERMOCOUPLE (13)

PLUG FOR HEATING UNIT(11)

THERMOCOUPLE CABLE (12)

FUSE (7A) (14)

MAIN WATER COOLANT INLET PIPE (8)

WATER COOLANT PIPE FROM SOLENOID VALVE TO HEATING UNIT(7)

COOLANT PIPE TO DRAINAGE (6)

PLUG FOR MAINS (9)

ON / OFF BUTTON (10)

BUTTON FOR MANUALY LOWERING HYDRAULIC CYLINDER

OIL FILLINIG PLUG (22)

OIL DRAIN PLUG (23)

HEATING UNIT CABLE (24)

WATER PRESSURE SETTING VALVE NOTE: SET TED BY OUR COMPANY , IT IS

RECOMMEND NOT TO CHANGE SETTINGS (19)

SELENOID VALVE (21)

Page 7: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 7 / 12 Manual

3.Part List

1)- Temperature : Required temperature setted temp.value (°C) 2)- Waiting time : Waiting time in setted temperature ( min.) 3)- Cooling set : Required cooling setted temp.value (°C) 4)- Pre-heat set : Temperature when machine is on.(°C), but not fonctioned. 5)- Pressure set : Adjustment of max.pressure required (Bar) As of sample, recommended pressure between 150-200 bars , (Max. applicable pressure is 250 Bars)

Entering required values on Digital Panel ( see screens step by step) To temperature adjustment select the temperature set from the main menu.and than push

button. Enter required temperature value (max.200 °C) For example.150.

Push button.. buttons required working parameters reached. For returning

main menu button is used. ON/OFF button for manualy watering.

4.Operation

By turning clockwise and holding up, remove lock nut assembly. (Fig.3)

1 LOCK NUT ASSEMBLY 13 PLUG FOR THERMOCOUPLE

2 HEATER ASSEMBLY 14 FUSE (7A)

3 COVER 15 PHENOLIC POWDER

4 PRESSURE GAUGE 16 UPPER RAM SURFACE

5 DIGITAL CONTROL PANEL 17 SAMPLE

6 COLLANT PIPE TO DRAINAGE 18 LOWER RAM SURFACE

7 WATER COOLANT PIPE FROM SOLENOID VALVE TO HEATING UNIT

19 WATER PRESSURE SETTING VALVE

8 MAIN WATER COOLANT INLET PIPE 20 WATER FILTER

9 PLUG FOR MAINS 21 SELENOID VALVE

10 ON / OFF BUTTON 22 OIL FILLINIG PLUG

11 PLUG FOR HEATING UNIT 23 OIL DRAIN PLUG

12 THERMOCOUPLE CABLE 24 HEATING UNIT CABLE

HEATER ASSEMBLY (2)

LOCK NUT ASSEMBLY (1)

UPPER RAM SURFACE (16)

WATER FILTER (20)

Page 8: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 8 / 12 Manual

Fig.3

5.Inserting The Sample And Powder

Push button and raise hydraulic cylinder manualy. and sprey mould relasing agent on the surface of lower ram surface, locate the sample (Fig.4) Lower down hydraulic cylinder manualy by pushing

Fig.4

Fig.5

Put suitable amount of phenolic powder according to sample to be mounted. (Fig.5) And lock lock nut assembly again.(Fig.6)

HEATER ASSEMBLY (2)

LOWER RAM SURFACE (19)

HEATER ASSEMBLY (2)

PHENOLIC POWDER (15)

SAMPLE (18)

Page 9: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 9 / 12 Manual

Fig.6

Then START button.Automatic cycling will start and stop when the mounting proces finalised. (Be sure required parameters setted correctly before start to

operation.) If required, you can push button and stop proces.

6.Extracting The Mold

Fig.7 Fig.8

HEATER ASSEMBLY (2)

HEATER ASSEMBLY (2)

LOCK NUT ASSEMBLY (1)

HEATER ASSEMBLY (2)

LOCK NUT ASSEMBLY (1)

Page 10: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 10 / 12 Manual

Fig.9

Fig.10

When operation is over, by turning anticlockwise and holding up remove lock nut assembly (Fig.7-8.) NOTICE :While removing lock nut assembly, due to air pressure, this might be difficult. In

this case, push button and you can take them sample and lock nut assembly together easily. (Fig.9 )

IMPORTANT : Pay attention on cleaning residues around of lower and upper rams.Otherwise, it maybe difficult for cylinder when lowering.

Attention ! Hyrdaulic sistem is filled and tested from our company.You do not need to fill any oil . But, if it is required in any case , loosen bolt-( Nr:22-Fig2 ) and fill system with Shell Tellus 37 oil (or similiar). To check the oil level ,loosen bolt.(23),if there is a oil coming out , stop this process.

LOWER RAM SURFACE (18)

SAMPLE (17)

HEATER ASSEMBLY (2)

SAMPLE (17)

Page 11: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 11 / 12 Manual

Page 12: BULUMOUNT-2 - bulutmak.net · BULUMOUNT-2 AUTOMATIC ELECTRO HYDRAULIC SPECIMEN MOUNTING EQUIPMENT UAL BMS Bulut Makina Sanayi Ve Ticaret Ltd. Şti. İkitelli Organize Sanayi Bölgesi

BULUMOUNT-2 Operation

Rev:02 12 / 12 Manual

BEFORE TESTING TESTING AFTER TESTING