building automation 2012 e

Built-in Success. Integrated Building Automation for Investors, Planners and Technicians

Automation

I/O

IPC

Section 1 Industrial Building Automation

04 Building Automation as a future factor 06 Requirements of modern buildings 08 A brief profi le of Beckhoff 10 The high-performance Beckhoff automation system 12 Components from Beckhoff 14 Beckhoff references

Section 2 24 Planning l Building systems l Solutions

Section 3 62 Product data

Integrated building automation for investors, planners and technicians

With this catalog we would like to provide investors, planners and technicians

with solutions to enable them to make future-proof decisions both for new build-

ings and for modernisation projects. We give a detailed answer to the question

about intelligent building automation concepts that cater to the current global

and demographic trends: increasing population fi gures, increasing urbanisation,

increasing environmental pollution and at the same time increasingly scarce

energy resources, which necessitate an urgent rethink.

3

Gebäude4141%%

Transport28%

InInduduststryry313131 % %%

Thermimiscscheh rKoKomfmforo t85 %%

Elektrischhe eEnergie15%

Source: Arbeitsgemeinschaft für

sparsamen und umweltfreundlichen

Energieverbrauch e. V.

Building Automation as a future factor

Energy consumption worldwide Energy consumption in buildings

Building41 %

Transpor-tation28 %

Industry31 %

HeatingCooling85 %

Electrical energy15 %

Consistent investment in the future: Building Automation from Beckhoff.41 % of the total worldwide primary energy requirement is consumed by buildings. About 85 % of that is used for to the heating or cooling of rooms and 15 % for lighting. This way, it imme-diately becomes clear that the question of invest-ment in new buildings or modernisation projects is above all a question of the optimum energy effi ciency. And there are several reasons for that. Firstly, there are ecological reasons: the early assessment of demands during the planning of a building determines whether it already fulfi ls the disered energy effi ciency class today. Secondly, there are economic reasons: with the choice of

a highly effi cient building automation system from Beckhoff you tap into an energy-saving potential of up to 30 %, which directly affects the profi tability of an investment.

How can this be achieved? The answer is: with a system-spanning, holistic automation solution that uses synergies effi ciently and drastically reduces the energy consumption of a building. This can be implemented only with the use of an intelligent, software-based control system that has all information from all building systems at its disposal at all times and uses this information

4

New Automation TechnologyBECKHOFF We reserve the right to make technical changes.

Area Measures Savings

potential

in %

Amorti-

sation in

years

Operation User behaviour, saving of energy,

“active energy management”

5 – 20 0 – 5

Plant tech-

nology

HVAC, cooling, lighting, control,

motors, actuators, trigeneration

10 – 60 2 – 10

Building

envelope

Insulation, windows, thermal

bridges, building physics

> 50 10 – 60

Source: VDMA

specifi cally to optimise effi ciency. Whether lighting or facade, air conditioning or access are concerned: all building systems are co-ordinated with one another and fi nely tuned – the possibilities of continuous system optimisation ensure the maximum possible reduction of the energy consumption. In combination with the inexpensive implementation, these savings give rise to two decisive benefi ts: fi rstly, the possibil-ity of particularly fast amortisation (see table on the right) – in comparison with other energy effi ciency investments. And secondly, reliable future security: with building automa-tion from Beckhoff, it is possible to retrofi t at a later time if required.

5

New Automation TechnologyBECKHOFFWe reserve the right to make technical changes.

How to build fl exibly: with concrete.

How to build traditionally: with bricks. How to build safely:

with steel.

How to build intelligently: with automation components from Beckhoff.

Requirements of modern buildings

Energy effi ciency is the no. 1 criterion. But it is not the only one.The ecological requirements of a building are always identical: it is necessary to achieve the maximum energy conservation, to reduce emis-sions of gases that are harmful to the climate and, in addition to meeting legal requirements, to do justice to various certifi cation methods (DGNB, LEED, BREEAM, Green Building, etc.). That is where the similarities end, however, because the requirements of the automation solution of a building are defi ned by three indi-vidual parameters: its location, the way it is

used and its specifi c design. No two buildings are identical. Each software-based Beckhoff control solution is therefore tailor-made to meet the specifi c requirements. But that is not all: exten-sions or changes of function are possible at any time for all building systems on account of the pre-defi ned modular software components. And so that such an integrated solution is sustainable, with Beckhoff you can rely not only on the tech-nology, but also on it being available to you over the entire life cycle of the building.

6


To put it briefl y: with a control solution from Beckhoff you not only implement maximum energy effi ciency, but also . Economy/independence: The open Beckhoff control

architecture meets all technical and economic require-ments. . Availability: The Beckhoff technology is available on a long-term basis and offers investment security. . Universality: With Beckhoff, all data points in a system are summarised. . Flexibility: Variably combinable software modules ensure optimum individual adaptation.

7


1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

2007

450460470

440430420410400390380370360350340330320310300290280270260250240230220210200190180170160150140130120110100

9080706050403020100

2008

2009

2010

2011

465

1980

1981

1982

1983

1984

1985

1986

1987

1988

1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

20033

20004

20005

22006

20077

450460470

4404304304204204104003903803370360350340330320310300290280270260260250240230220210200200190180170160150140130120110100

9090807060606060504030201000

20008

202009

22010

2011

465

Turnover development

Seattle

DenverChicago

Minneapolis TorontoDetroit

San DiegoLos Angeles

North Fond du Lac

London

San Luis Potosí

La Paz

Coplay

RaleighCharlotte

AtlantaDallasRogers

Austin

San Francisco

HanoverIndianapolis

Bogotá

N O R T H A M E R I C A

A brief profi le of Beckhoff

Beckhoff. Worldwide specialist for New Automation Technology.Beckhoff implements open automation systems based on PC Control technology. The product range covers Industrial PCs, I/O and Fieldbus Components, Drive Technology and automation software. Products that can be used as sepa-rate components or integrated into a complete and seamless control system are available for all industries. The Beckhoff “New Automation Technology” philosophy represents universal

and open control and automation solutions that are used worldwide in a wide variety of different applications, ranging from CNC-control-led machine tools to intelligent building automa-tion. O www.beckhoff.com

8


AucklandMelbourne

Campinas

Joinville

São Paulo

MontevideoBuenos Aires

Johannesburg

Seoul

Beijing

Shanghai

Taipei

Chengdu

Guangzhou

Bangkok

Singapore

Jakarta

Pune

Dubai

TehranBeirut

MoscowSamara

Ekaterinburg

Saint-Petersburg

Verl

Kuala Lumpur

Shenyang

Cape Town

Lod

Ahmedabad

North Ryde

YokohamaQingdao

Hefei

Durban

Krasnodar

Wuhan HangzhouNingbo

A U S T R A L I A

A F R I C A

E U R O P E

A S I A

S O U T H A M E R I C A

Seinäjoki

Tampere

Hyvinkää

Kaunas

PiasecznoBerlin

Värnamo

MalmöGlostrup

Tønsberg

Hobro

Kolding

LübeckHanover

VerlMoers

Brno

Berndorf

Cluj-Napoca

Sofia

Istanbul

Athens

Bologna

Padua Zagreb

LjubljanaBürsLocarno

Milan

FrankfurtNuremberg

MunichBalingenHasseltNeuville en Ferrain

Henley-on-Thames

Haarlem

Montagny-près-Yverdon

Bilbao

BarcelonaMadrid

Aveiro

Zurich

Gothenburg Stockholm

Mosta

Hallein

Hagenberg

Innsbruck

Annecy

Kortrijk

Budapest

Ravensburg

Derendingen

ParisSchaffhausen

Headquarters distributor

Subsidiary distributor

Headquarters

Subsidiary

The central divisions of Beckhoff, such as devel-opment, production, administration, distribution, marketing, support and service are located at the Beckhoff Automation GmbH headquarters in Verl, Germany. Rapidly growing presence in the international market is taking place through 30 subsidiaries.

. Headquarters Verl, Germany . Sales 2011: 465 million € . Staff worldwide: over 2,100 . Branch Offi ces Germany: 11 . Subsidiaries/Branch Offi ces worldwide: 30 . Distributors worldwide: in more than 60 countries

(as of 03/2012)

9


Implement a high-performance system: with Beckhoff.

The high-performance Beckhoff automation system

A holistic building automation system from Beckhoff brings with it all the characteristics that are required for a high-performance system: . The connection of all sensors and actuators

of a building into one system requires a broadly diversifi ed mix of the widest range of inputs and outputs: Beckhoff offers it. . Computationally intensive building auto-mation functions such as the correction of

shading and the adjustment of blind lamellae have higher demands on the controller than in the past and therefore require a scalable, high-performance controller portfolio: like Beckhoff’s. . The load optimisation of the generators using room automation data, the connection of a building management system and the transmission of global data, such as from a

Idea

Concept

Design

Realisation

Operation

Utilisation

Training

10


weather station to the blind controllers in a building, requires fast and open communication: standard with Beckhoff. . As the interoperability of the system increases, inter-disciplinary knowledge is required of all areas of the building’s technical equipment: our specialists have this know-how.


11

CO2

CO2/VOC

°C°CWaterWate

The components for intelligent building automation from Beckhoff.

Components from Beckhoff

Modular automation components. The Beckhoff Bus Terminal system for connection of data points features 400 different I/O terminals and supports all common sensors and actuators. The fi ne granularity of the system allows only as many inputs or outputs to be plugged in as the project requires. The extremely high packing density (12 mm for 16 digital I/Os) reduces space requirements to a minimum and facilitates later upgrades. The Bus Terminal system is a worldwide automation standard and is used in numerous applications. Availability is thus guaranteed and provides high investment protection.

Scalable control technology. The scalable, modular control system from Beckhoff offers a suitable solution for every task: from the high-performance Industrial PC or Embedded PC as the main building computer to the local room controller. The high computing per-formance of PC-based control technology as well as the high industrial quality standard of all com-ponents has therefore proven itself not only with our industrial customers, but also in numerous building automation projects. The required com-puting power for building automation applica-tions is often underestimated. PC-based Control offers adequate performance here. Examples: The synchronous positioning of all blinds in a facade requires a high speed of reaction. Likewise, a fast cycle time is demanded in order to accurately position the lamellae when adjusting the lamellae of a blind by means of a 3-point controller.

12


Open communication systems. For the integration of our controllers into an existing automation topology, Beckhoff supports all of the communication protocols commonly used in the building automation market, such as: . BACnet, OPC-UA, Modbus TCP

(automation level) . DALI, DMX, EnOcean, LON, EIB/KNX, MP-Bus, M-Bus, Modbus RTU (fi eld level)

The Bus Terminal Controllers and PCs communi-cate right into the room automation level via an Ethernet network. This way, lower-level fi eldbus technology is not necessary in many projects. Additional gateways for mapping the data from lower-level fi eldbuses can therefore be dispensed with.

TwinCAT – Software-based control technology. The programming or parameterisation of all systems takes place using TwinCAT automation software. The PLC is programmed in accordance with the IEC 61131-3 standard. Long-term access to adequately qualifi ed technicians is required for the permanent safe operation of a build-ing. Since the majority of controllers worldwide are programmed according to IEC 61131-3, the conditions for this are particularly good with the TwinCAT system. All programs are programmable in the same language and are available as func-tion blocks in the building automation libraries. Life cycle costs are reduced, because the expendi-ture for maintenance concentrates on the same programming software.

TwinCAT – Software-based control technology.

13


WesBank

KölnTriangle

Schüco Technology Center Eurotheum (European Central Bank)

Beckhoff references

14


Intelligent offi ce buildings: with Beckhoff. . Allianz head offi ce, Stuttgart, Germany . Amsec, Hagenberg, Austria . BSH Bosch und Siemens Hausgeräte GmbH at “Aviva”, Munich, Germany . Campus Dornbirn, Dornbirn, Austria . Etech-Center/AMS Engineering, Linz, Austria . Eurotheum (European Central Bank), Frankfurt am Main, Germany . Fortis Bank, Brussels, Hasselt, Belgium . KölnTriangle, Cologne, Germany . Microsoft, Cologne, Germany . Microsoft, Unterschleißheim near Munich, Germany . Nordea Bank, Oslo, Norway . Offi ce building “Esplanade” Theresienhöhe, Munich, Germany . Park Gate, Munich, Germany . Schüco Technology Center, Bielefeld, Germany . Tower 185, Frankfurt am Main, Germany (see photo on cover page) . WesBank, Johannesburg, South Africa . Westpac headquarters, Sydney, Australia . Widex A/S, Lynge, Denmark

www.beckhoff.com/building

Microsoft Cologne

15


Highly effi cient: Beckhoff solutions for industry. . AMAG Automotive, Buch, Switzerland . BKN Strobel, Holm, Germany . Broschek Tiefdruck, Hamburg, Germany . Daimler, Stuttgart, Germany . dSPACE, Paderborn, Germany . F-eins, Vienna, Austria . Heroal, Verl, Germany . Liebherr Werk, Nenzig, Austria . Miele innovation centre for electronics development,

Gütersloh, Germany . Philip Morris International, Lausanne, Switzerland . SOLON SE, Berlin, Germany . ZF-Lemförder Fahrwerk technik, Dielingen, Germany


Beckhoff references

dSPACE

16

New Automation TechnologyBECKHOFF

Miele innovation centre for electronics development

F-eins

AMAG Automotive

17


Beckhoff references

Hotel Krallerhof Holiday Inn

Hotel Aurelio

Dolder Grand Hotel

18


Satisfi es the highest demands: Beckhoff in hotels. . AquaDom – Radisson Blu Hotel, Berlin, Germany . CitizenM Hotel, Amsterdam, Netherlands . Dolder Grand Hotel, Zurich, Switzerland . Grand Tirolia, Kitzbühel, Austria . Holiday Inn, Samara, Russia . Hotel Aurelio, Lech, Austria . Hotel Aviva, St. Stefan am Walde, Austria . Hotel Krallerhof, Leogang, Austria . Hotel Rasmushof, Kitzbühel, Austria . Hotel Sonne, Mellau, Austria . Leonardo Royal Hotel, Munich, Germany . Royal Spa Kitzbühel, Austria . St. Martins Therme, Frauenkirchen, Austria . Therme Laa, Laa an der Thaya, Austria . Tschuggen Bergoase, Arosa, Switzerland . Zirbenhütte, Fiss, Austria


Tschuggen Bergoase


19

The stage for the cultural industry: Beckhoff in theatres and museums.Theatres . Carré Theatre, Amsterdam, Netherlands . Helsinki Music Hall, Helsinki, Finland . Janacek Theatre, Brno, Czech Republic . Ronacher Theater, Vienna, Austria . Scala di Milano, Milan, Italy . Schauspielhaus Nürnberg, Germany . Sibelius Hall, Lahti, Finland

Museums . Charlottenburg Palace, Berlin, Germany . Deutsches Museum, Munich, Germany . Dresdener Stadtmuseum, Dresden, Germany . Sisi-Museum, Wiener Hofburg, Vienna, Austria


Beckhoff references

Helsinki Music Hall

New Automation TechnologyBECKHOFF

20

Deutsches MuseumScala di Milano

Charlottenburg Palace

21


Beckhoff references

ESPRIT arena

Nordtangente (ring road north) Basel

Aparcaments i Mercats de Reus

Oncological Center

22


Contemporary: infrastructural building automation from Beckhoff. . Allianz Arena, Munich, Germany . Aparcaments i Mercats de Reus, Reus, Spain . AUA Training Center, Schwechat, Austria . ESPRIT arena, Düsseldorf, Germany . Europlaza, Vienna, Austria . Ferry Porsche Congress Center, Zell am See, Austria . Gran Casino Aranjuez, Madrid, Spain . Lufthansa Training Center, Schwechat, Austria . Metro M2, Lausanne, Switzerland . Nordtangente (ring road north), Basel, Switzerland . Oncological Center, Samara, Russia . Smart Tower, Kehl-Bodersweier, Germany . Stadtwerke Lingen, Germany . Steelworks, Bremen, Germany . University of Zurich, Switzerland . Zentrum Zukunft, Emstek, Germany . Zigong City Tower, Zigong, China . Zukunftsmeile Fürstenallee, Paderborn, Germany


Ferry Porsche Congress Center


23

Plan

ning

l Bu

ildin

g sy

stem

s l S

olut

ions

Section 1 02 Industrial Building Automation

Section 2 Planning l Building systems l Solutions 26 Basic principles and standards of building automation 29 Use in room automation 32 System topology

38 Integrated building automation 40 Room automation 44 HVAC 48 Facade 52 Lighting 54 Logging of energy data 56 Remote maintenance 58 Operating and monitoring

Section 3 62 Product data

Planning | Building systems | Solutionsfor planners and technicians

Application of the latest norms and standards gives rise to new possibilities for

the planning of new buildings and the renovation of existing stock. Good coop-

eration between the different fi elds represented by specialist planners, architects,

builders, commissioning engineers and operators can considerably improve the

ecological and commercial value of a building. An energy effi cient, integrated

building automation system can only be implemented with the use of one gen-

eral control system.

25

Basic principles and standards of building automation

In recent years, standards for building and room automation have been set by international com-

mittees to make the functionalities of building automation measurable and to be able to imple-

ment them effi ciently. The energy effi ciency of a building describes the relationship between the

energy used and the resulting benefi t. The latter must always be seen in relation to the function

of a building and is an important factor in the evaluation of energy effi ciency.

Basic principles and standards of building automation

DIN EN 15232: energy effi ciency of buildingsEuropean norm EN 15232 describes the effect of building automation and building management on energy effi ciency and enables standardised representation for

the fi rst time. It includes a structured list of all building automation functions that can affect the energy effi ciency of a building. It also offers systematic support for the defi -nition of minimum requirements concerning building automation. The following can be

stated as a basic principle: the higher the level of automation, the greater the energy savings.

Equivalent to highly energy-effi cient BAC systems and TBM

Equivalent to more advanced BAC systems and some special TBM functions

Equivalent to standard BAC systems

Equivalent to BAC systems that are not energy-effi cient. Buildings with such systems must be modernised. New buildings must not be constructed using systems such as these.

A

B

C

D

Building Automation and Control System (BAC), Technical Building Management (TBM)26


Source: DIN EN 15232

The table illustrates the relationship between building automation functions and energy effi ciency classes for control of the heating system.

Defi nition of classes

Automatic control and regulation

of the heating system

Residential

building

Non-residential

building

D C B A D C B A

Control of transfer

The controller is installed at transfer level or room level; in the former case, one controller can regulate a number of different rooms.

0 No automatic control x x

1 Central automatic regulation x x x

2 Automatic individual room control using thermostatic valves or electronic control devices x x x x

3 Individual room control with communication between control devices and BACs x x x x x x

4 Integrated individual room control including needs-based regulation (occupancy, air quality, etc.) x x x x x x x x

Regulation of hot water temperature in distribution network (fl ow or return)

Comparable functions can be used to control networks for direct electrical heating.


1 Weather-based control x x x x

2 Control of inside temperature x x x x x x x x

Control of circulation pumps

The controlled pumps can be installed in the network at different levels.

0 No control x x

1 On/off control x x x

2 Control of variable pump speed according to a constant Δ p x x x x x x x x

3 Control of variable pump speed according to proportional Δ p x x x x x x x x

Control of transfer and/or distribution during intermittent operation

One controller can regulate different rooms/zones with the same occupancy pattern.


1 Automatic control with fi xed time program x x x

2 Automatic control with optimised on/off switching x x x x x x x x

Control of generators

0 Constant temperature x x

1 Variable temperature dependent on the outside temperature x x x x x x x x

2 Variable temperature dependent on the load x x x x x x x x

Operating sequence of different generators

0 Priority setting based solely on the load x x x x

1 Priority setting based on the load and on the generator performance x x x x x x

2 Priority setting based on the level of generator usage (check other norms) x x x x x x x x

27


Application of EN 15232 gives rise to dif-ferent energy effi ciency factors for different building types, with regard to the use of ther-mal and electrical energy. In the evaluation of buildings, the energy effi ciency class C is the reference class for the implementation of measures for energy optimisation.

The red fi eld in the table on the right-hand side shows how the thermal energy con-sumption of a building with effi ciency class A with a factor of 0.7 can be reduced by up to 30 %.

VDI 3813 – room automationVDI 3813 describes the integrated room automation with special consideration for interoperability of different building systems, based on usage requirements. To provide a uniform assessment basis for owners, plan-ners and system integrators, clear terms and functions are defi ned in the norm.

The current diffi culty is that in invitations to tender, room automation functions are dealt with separately from the building sys-tems connected with technical development. In practice, this often means that existing potential for saving energy remains unused.

The VDI 3813 supplements the EN 15232 by providing a precise description of the room automation functions described there. It is important that EN 15232 and VDI 3813 are applied as early as the basic evaluation and pre-planning stage.

The table on the right-hand side shows the room automation functions of the VDI 3813, relating to the energy effi ciency classes of EN 15232.

Basic principles and standards of building automation | Use in room automation

Building Automation and Control (BAC)

Effi ciency classes EN 15232

Effi ciency factor

for thermal

energy

Effi ciency factor

for electrical

energy

Offi

ce

Scho

ol

Hote

l

Offi

ce

Scho

ol

Hote

l

A Highly effi cient Building Automation and Control System

(BACS) and Technical Building Management (TBM)

0.70 0.80 0.68 0.87 0.86 0.90

B Advanced BACS and TBM 0.80 0.88 0.85 0.93 0.93 0.95

C Standard BACS 1.00 1.00 1.00 1.00 1.00 1.00

D Non-effi cient BACS 1.51 1.20 1.31 1.10 1.07 1.07

Application function

BAC effi ciency

classes in ac-

cordance with

DIN EN 15232

D C B A

Basic functions affecting energy effi ciency

Occupancy control x x

Time program x x

Illumination functions which infl uence energy effi ciency

Light switching x

Automatic lighting x x

Daylight switching x x

Constant light control x x

Solar shading functions which infl uence energy effi ciency

Automatic solar shading x

Louvre adjustment x x

Shading correction x x

Thermo-automatic control x x

Air conditioning functions

Energy level selection x x

Energy level selection with start optimisation x x

Target value calculation x x

Function selection x x

Temperature control (heating/cooling) x x x

Room/intake air temperature cascade control x x

Ventilator control x x

Sequence control x x

Setpoint control x x

Air quality control/regulation x

Night cooling x x

Load optimisation x x

Source: VDI 3813 part 2

Source: DIN EN 15232, table 9, table 11

28


Use in room automation

In room automation, sensors are implement-ed depending on their function and not on the individual building system. This saves on hardware and cabling costs as early as in the system installation phase. The reduction in cabling also has a positive spin-off effect on fi re loads and building statics.

To achieve energy effi ciency class A in accordance with EN 15232, Beckhoff offers a software library based on room automation guideline VDI 3813.

Comprehensive room automation exploits the interdependencies of facade control, illumination and climate control to create a pleasant room climate. At the same time, effi cient room and zone control also affects the primary systems: the heating and cooling requirements and the air quantities are regulated according to need. When designing the heating, cooling, ventilation and air conditioning systems, the needs

arising from the specifi c use of the build-ing must be taken into account. A further benefi t lies in the way in which a majority of the optimisation functions can be realised within the software on a single system dur-ing commissioning and ongoing operations. As a result, no reconstruction work impedes operation and the time required for software adjustment also remains within reasonable limits. In certain cases, many modifi cations can be made by accessing the system remot-ely, without the need for a service technician to attend in person.

The adjacent matrix shows the interplay of the individual building systems with regard to the sensors used. For energy effi cient auto-mation, all individual building systems must be controlled and managed from a single system.

For a better illustration of what lies behind building automation functions and how energy can be saved, examples of building automation functions in an offi ce with energy effi ciency class A are described below.

Technical equipment of an offi ce Illumination consists of one lighting strip on the corridor side and one on the window side. The lights are held at a constant room brightness level via DALI (constant light con-trol), depending on the amount of daylight. A room brightness sensor is mounted in the ceiling. An occupancy sensor is installed for needs-dependent management and control of the entire room.

The offi ce is shaded by means of two electrically operated, externally mounted louvre blinds. Two buttons are installed for manual control of the blinds.

To heat the room, a radiator is present. The offi ce is cooled via a cooling ceiling.

An actuator is located on the radiator and on the cooling ceiling respectively. The room temperature is monitored and the desired room temperature is adjusted locally using EnOcean radio technology.

For ventilation, the offi ce is connected to an air-conditioning installation. Volume fl ow is variable. The open state of the window is captured via a digital input; so too is the dew point sensor on the cooling ceiling.

Heating/cooling functionTo minimise energy use for room

heating and cooling, the desired room temperature is determined via a scheduler-dependent energy level selector (see fi g. 1, page 30, and fi g. 2, page 31). In the case of long absences, e.g. during shut-down peri-ods, the offi ce is switched to “Protection”, the lowest energy level, to prevent damage caused by frost or overheating. For brief

absences, e.g. at night or on weekends, the offi ce is set to “Economy” mode. Only at the start of core working time is the energy level raised to the level “Pre-Comfort”. The room temperature is now almost up to the comfort target value. Only when persons are detected in the room is “Comfort” mode activated and the appropriate set value reached in a short time.

The system switches from “Economy” to “Pre-Comfort” mode as late as possible via the energy level selector with start opti-misation. The optimum activation time is cal-culated by the building automation system.

The opening of the window is monitored by a window contact. If the window is open, the system automatically switches to the “Protection” energy level. This automatically stops unnecessary energy consumption due to a window being opened.

The room temperature set values for all four energy levels are provided by the room

Offi ces according to energy effi ciency class A

Interaction of

building systems

Sensor system

HVAC

Ligh

ting

Sola

r sha

ding

Secu

rity

Glo

bal

Mon

itorin

g

Light intensity x x x

Room temperature x x x

Occupancy x x x x x

Window contact x x x x

Room operating

device

x x x

Weather

(wind/rain)

x x

Outside

temperature

x x x

Solar radiation x x x x

29


climate function set value calculation for heating and cooling. The “Function Selec-tion” function regulates the controller for heating and cooling and compares the cur-rent room temperature against the set value. If the current value is lower than the target value for the energy level “Comfort” heating, the heating controller is activated. If the cur-rent room temperature is higher than the set value for the energy level “Comfort” cooling, the cooling controller is activated. Simultane-ous heating and cooling is not possible.

Night coolingIn summer, natural cooling at night

helps reduce energy consumption: The night cooling program switches on the room venti-lation system and ventilates the offi ces using cool external air. This removes heat from the building at night so that less energy is required to cool the room the following day.

Basic principles and standards of building automation | Use in room automation

12 a

m

2 a

m

4 a

m

6 a

m

8 a

m

10 a

m

12 p

m

2 p

m

4 p

m

6 p

m

8 p

m

10 p

mWindow

contact

Occupancy

registration

Time program

room usage

Time program

building usage

Comfort

PreComfort

Economy

Protection

active

not active

Fig. 1

CO2/VOC

EnOcean

Occupancy sensor

Air quality

Temperature

Cooling ceiling

Shading

Window contact

Heating

Ventilation

Dew point sensor

EnOcean

30


For electrically operated windows, these can also be used for automatic night cooling in summer.

Load optimisationCommunication between systems

for automation of energy centres and systems for the generation and distribution of heat-ing and cooling water enables needs-based adjustment of the fl ow temperatures. This allows transfer losses to be minimised and the overall effectiveness of the systems to be increased.

Air quality regulationDepending on the measured air

quality, the volume fl ow controller is used to introduce more or less fresh air into the room. If the air quality is good, air intake is reduced to a minimum volume fl ow. The central air conditioning unit for ventilation automatically adjusts the level of ventilation based on the data communicated between the room automation system and the primary systems. This reduces the energy consump-tion of the fans by up to 45 %. In the event of zero occupancy, the volume fl ow is reduced to a minimum.

Constant light controlIf a minimum light strength

in the room is not reached but the room is occupied, the constant light control function switches on automatically. Con-versely, if the amount of external light increases, the proportion of artifi cial light automatically reduces or is switched off once a suitable lighting strength is reached. If the occupancy detector identifi es that the room is empty, the constant light control function switches itself off on a time-delay basis.

Solar shadingControl of solar shading is integrat-

ed directly into the room automation system. The “thermo-automatic” function supports the heating and cooling function of the room if it is not occupied. To benefi t from sun light in winter, solar shading is raised to help heat the space using the sun’s rays. In summer, the solar shading is automatically activated to

reduce the energy yield from the sun and to assist cooling.

If the room is occupied and the sun is shining in strongly, the solar shading is auto-matically activated. The louvre adjustment optimises the angle of the louvre according to the position of the sun. The blades are positioned in such a way as to prevent blind-ing from direct sunlight while keeping the need for artifi cial lighting to a minimum in order to reduce energy consumption.

The shading correction function (see fi g. 3) calculates the shadow movement on the facades of the building, depending on the position of the sun, the facade orientation and the position and coordinates of the surrounding buildings that provide shade. This prevents unnecessary activation of the solar shading and increased energy consump-tion due to the use of artifi cial light within the building.

CO2/VOC

Shading object

Shaded building

Facade to be consideredα

βP0 = (0, 0, 0)

N N

S

EW

z

y

Solar radiationα = azimuth angle

β = facade orientation

x

Heating Coolingneutral zone

1200

100

15 19 21 24 28 35 40 rX (°C)

rY (%)

Fig. 2

Fig. 3

Solar radiation

31


The use of Ethernet cabling right down to fi eld level provides a transparent network for commissioning and maintenance; depend-ing on requirements, the relevant IP-based protocol can be used for communication on this network.

BACnet/IPBACnet/IP can be used on all PC-based hardware platforms – down to fi eld level – as a comprehensive Ethernet protocol. The protocol and the confi guration are inte-grated directly into the TwinCAT software and are therefore not restricted to certain control models. Depending on the scope of requirements, a powerful BACnet device can be confi gured. For TwinCAT a PLC library is available which represents the individual

BACnet objects directly as PLC code. Every control unit can be submitted as server and/or client. A further advantage is offered by the automapping functions both for attached I/Os and for PLC objects.

OPC Unifi ed Architecture (UA)OPC-UA can be used on all PC-based hard-ware platforms right down to fi eld level as a single, comprehensive Ethernet protocol. As secure, reliable and vendor-neutral control protocol for transporting raw data and pre-processed information, OPC-UA can be used as server and as client. To the existing OPC industry standard it adds major attributes such as platform independence, scalability, high availability and Internet capability. The backup concept contains options for

user authentication, signing of messages, and encryption of transferred user data. To record the current value of a tempera-ture sensor, the event of an excess in tem-perature or the historic average temperature, three OPC servers were necessary (DA, AE and HDA). With OPC-UA, this requirement can be met very easily in a single component.

System topology

The design of a building topology does not depend on the application.

Structured Ethernet cabling is always the backbone.

System topology

32


The demands on the control technical requirements vary a great deal, depending on the use of the building components. To meet these requirements, the Beckhoff “head stations” automation module offers different performance classes (see below). These permit scaling of the control platform to match performance. The use of a decen-tralised Web server on Industrial PCs and Embedded PCs also allows uncomplicated access to different system components.

Room controllers are compact solutions for room automation across different building systems.

The Industrial PCs for controlling primary systems provide suffi cient computing power for complex control tasks such as the calcula-tion of algorithms for system optimisation at runtime or simulation processes in laborato-ries. Furthermore, these PCs are also suitable for long-term data storage, e.g. of trends for continuous system adjustment. All controls

are freely programmable. This allows devel-opment of a uniform control concept for the different requirements in the system com-ponents. If the system is extended, this can be achieved by replacing the head station without the need for major changes to the user program.

Air-conditioning

Room 1

Office 1

Shop 1

BMSMain switch

Floor controller Room 2

Office 2

Shop 2

Room n

Office n

Shop n

Ventilation and heating, hot water generation

Rooftop

Typical hotel/apartment fl oor

Typical offi ce fl oor

Typical shop fl oor

Basement

33


MP-Bus

M-Bus

DMX

DALIEnOcean

Field level

Management level

Automation level

BACnet/IP, real-time Ethernet, ADS, OPC UA, Modbus TCP, PROFINET, EtherCAT

System topology

DALI

34


LON EIB/KNX

35


CO2/VOC

CO2/VOC

CO2/VOC

CO2/VOC

CO2/VOC

CO2/VOC

CO2/VOC

CO2/VOC

°C°C

°C°C

°C°C

°C°C

°C°C

°C°C

°C°C

°C°C

Ethernet TCP/IP

Ethernet TCP/IP

Central room automation with CX8000 and BK9000This set-up offers maximum fl exibility in room automation because all functions are combined on a central zone controller.

Non-central I/O stations are located in the individual zones which pick up the fi eld sig-nals on site and forward them. The reduced amount of cabling is of benefi t here as is the option of remote access down to the fi eld

level. For operation, only one program per zone needs to be maintained.

Non-central room automation with CX5010 and BC9191This set-up offers maximum modularity because every zone has a non-central control system for which the parameters can be

freely defi ned. An Embedded controller in each zone communicates with the BMS, in order to transfer the entire data. This solution offers independence from the central control unit, but requires more work when it comes

to commissioning and maintenance. The non-centralised set-up is particularly well suited to the sort of recurring applications that arise in hotels, for example.

System topology

Flexibility in the choice of control architecture

During automation planning of zones, different approaches can be used

regarding the control philosophy.

36


The following software solutions are suitable for connection of third-party systems and to ensure a single solution throughout:

FIASThe Fidelio FIAS protocol (Fidelio Interface and Application Specifi cation) is becom-ing the world’s leading hotel management software. Since there is a constantly growing demand for networked systems and room automations in hotels, the TwinCAT FIAS Server provides a direct FIAS interface that facilitates smooth communication between hotel management system and PLC.

CrestronCrestron Electronics is a market-leader in media management systems. In addition to the management of audio and video systems, building services components can also be integrated. The data between the Crestron management system and Beckhoff hardware is exchanged via Ethernet. For the Crestron control systems, software modules (user modules) are available. The Crestron control-ler can access read and write commands; the Beckhoff controller can, with the aid of the TwinCAT Crestron Server, write data to the Crestron control system or extract data from it.

B & OBang & Olufsen is world-famous for its unique range of high-quality audio, video and multi-media products. The TwinCAT Bang & Olufsen Server is a software package for access to the B & O Master-link Gateway. It enables communication between a TwinCAT PLC and the Bang & Olufsen multimedia network via TCP/IP.

Integration of external systems

On the sensor/actuator and automation level, different fi eldbuses such as LON, EIB/KNX, DALI,

DMX, EnOcean, M-Bus or MP-Bus can be used. Depending on requirements, these can be freely

combined, i.e. no expensive gateway solutions are required because the protocols can be con-

nected directly via the Bus Terminal system.

37


Integrated building automation

HVAC Facade

Page 44Page 40 Page 48

Room automation

38


Lighting Remote maintenanceLogging of energy data Operating, monitoring

Page 52 Page 56Page 54 Page 58

Integrated building automation in detail

For the realisation of building automation solutions, Beckhoff offers a comprehensive range of

hardware and software modules that can be used both in individual building systems and across

different systems. The following pages contain examples to illustrate the use of individual compo-

nents in the different building systems.


39


Room automation

Room automation across different building systems does not just ensure the individual wellbeing

of the user, it is also of great importance to the energy-effi cient operation of a building and offers

massive savings potential. Intelligent linking of individual physical data points does not just reduce

their number and therefore the system’s susceptibility to error, it also lowers energy consumption.

This leads to considerable cost reductions both in the construction phase and during operation.

Integrated building automation | Room automation

CO2/VOC

°C°C

MM

40


Beckhoff solutions Beckhoff hardware

Communication between the individual automation stations takes place via Ethernet TCP/IP. The level of automation in a room can be individually adjusted with free confi guration of the individual Bus Terminals. Alternatively, the BC9191 Room Controller integrates these functions within a single module. Rooms and/or areas with repeat requirements need only be programmed once and – depend-ing on the number – replicated. This way, there is nothing to stop a cross-service, effi cient room automation in accordance with energy effi ciency class A.

The extension of the PLC library TwinCAT PLC HVAC contains comprehensive functions for room automation. By coupling a daylight-dependent control unit with the glare protection and the heating and cooling function, synergies can be created and used. Different func-tions in PLC modules are represented on an object-oriented basis: . automatic lighting . automatic stairwell lighting . twilight control . daylight switching . constant light control . shading correction . control of solar shading . event-driven operation of solar shading . priority control . thermo-automatic control . weather protection . solar shading . FanCoil regulation . function selection heating/cooling . target value setting for different energy levels

Bus Terminals | Digital and analog inputs

Inputs Digital Analog

24 V

DC

230

V AC

pote

ntia

l-fre

e

0…10

V

-10…

10 V

0…20

mA

4…20

mA

Resi

stan

ce

PT10

00/N

I100

0

KL1002 2

KL1404 4

KL1408 4

KL1804 4

KL1808 8

KL1809 16

KL1814 4

KL1859 8/8

KL1702 2

KL1722 2*

KL3001 1

KL3002 2

KL3011 1

KL3012 2

KL3021 1

KL3022 2

KL3061 1

KL3062 2

KL3404 4

KL3408 8

KL3444 4

KL3448 8

KL3454 4

KL3458 8

KL3464 4

KL3468 8

KM1644 4#

BC9191 3 3 1 1

* without power contacts# manual/automatic operation

41


Beckhoff hardware

Bus Terminals | Digital and analog outputs


Integrated building automation | Room automation

Beckhoff Room Controller

Compact regulation of individual rooms takes place using the BC9191 Room Controller. With its PLC and directly implemented I/Os it is designed to suit room automation requirements.

The Room Controller can either be operated as an autonomous controller or as a decentralised data point collector with integrated emergency program. It has a standard program that can be extended as required. Outputs Digital

24 V

DC

| 0.0

1 A

24 V

DC

| 0.5

A

24 V

DC

| 1.5

A

24 V

DC

| 2 A

24 V

DC

| 4 A

KL2012 2

KL2022 2

KL2404 4

KL2408 8

KL2424 4

KL2442 2

KL2512 2

KL2602

KL2622

KL2631

KL2641

KL2702-0020

KL2722

KL2732

KL2751

KL2751-0011

KL2761

KL2761-0011

KL2784 2

KL2794 4

KM2604

KM2614

KM2652

KL4001

KL4002

KL4404

KL4408

KL4011

KL4012

KL4414

KL4418

KL4031

KL4032

KL4434

KL4438

KL4494

KL4424

KL4428

BC9191 1

www.beckhoff.com/building-room-automation42


Bus Terminals | Bus systems

Bus systems

DALI

DMX

EIB/

KNX

LON

EnO

cean

MP-

Bus

Mod

bus

RTU

RS23

2

RS48

5

KL6581 x

KL6583 x

KL6021-0023 x

KL6023 x

KL6811 x

KL6301 x

KL6401 x

EL6851 x

EL6851-0010 x

KL6771 x

KL6031 x x

KL6041 x

BC9191 x

Analog Dimming

24 V

DC

| 8 A

24 V

AC

| 2 A

230

V AC

| 0.

3 A

230

V AC

| 0.

5 A

230

V AC

| 1

A

230

V AC

| 1.

5 A

230

V AC

| 2

A

230

V AC

| 6

A

230

V AC

| 10

A

230

V AC

| 16

A

0…10

V

-10…

10 V

0…20

mA

4…20

mA

230

V AC

| 1.

35 A

230

V AC

| 2.

7 A

1

2

2*

1

1#

2

2

2*

1

1*

1

1*

4

4#

2#

1

2

4

8

1

2

4

8

1

2

4

8

2/2

4

8

1 3 1 2

43


HVAC

The control of heating, ventilation and air conditioning is very important in building automation

both concerning the wellbeing of the user and with regard to energy consumption. Alongside the

standard hardware portfolio for integration of all data points, Beckhoff provides a software tool

that covers the entire scope of function of an intelligent HVAC control system. The software library

TwinCAT PLC HVAC offers programmers and users the following benefi ts: effi cient parameterisation

and commissioning, a consistently high level of system functionality, good readability and expand-

ability of programs, as a condition for ease of maintenance over many years and expandability of

systems, improved reusability of templates for systems or system modules, easy training of service

personnel, defi nition of a clear, object-oriented program structure, and good documentability of

programs.

Integrated building automation | HVAC

RoomTT

TT

PP

TT

T

TT

44



Beckhoff hardware

www.beckhoff.com/building-hvac


Beckhoff solutions

TwinCAT PLC HVAC provides users with software modules to represent actuators, analog modules, controllers, set point modules, clocks, and other functions. As complete software modules they allow e.g. the straightforward scaling of an analog value or the implementation of energy saving functions such as: . summer night cooling . summer compensation . sequence control . time schedulers . enthalpy calculationFor comprehensive use of Bus Terminals for M-Bus, MP-Bus, LON, EIB/KNX and Modbus, other PLC libraries are available.

The system is rounded off by manual operating modules for integration into the control cabinet door; these allow monitoring and operation of the system from outside. Process data is represented directly using the K-bus in the PLC. The coloured confi gurable LEDs give a clear view of the system status.


24 V

DC

230

V AC

0…10

V

-10…

10 V

0…20

mA

4…20

mA

Tem

pera

ture

mea

sure

men

t

KL1002 2

KL1404 4

KL1408 4

KL1804 4

KL1808 8

KL1809 16

KL1814 4

KL1859 8/8

KL1702 2

KL1722 2*

KL3001 1

KL3002 2

KL3011 1

KL3012 2

KL3021 1

KL3022 2

KL3061 1

KL3062 2

KL3201 1

KL3202 2

KL3204 4

KL3208-0010 8

KL3404 4

KL3408 8

KL3444 4

KL3448 8

KL3454 4

KL3458 8

KL3464 4

KL3468 8

KM1644 4#

KL8519/KL9309 16#

45


Beckhoff hardware

Integrated building automation | HVAC



Outputs Digital

24 V

DC

| 0.5

A

24 V

DC

| 1.5

A

24 V

DC

| 2 A

24 V

DC

| 4 A

24 V

DC

| 8 A

24 V

AC

| 2 A

230

V AC

| 0.

3 A

230

V AC

| 0.

5 A

230

V AC

| 1

A

230

V AC

| 1.

5 A

KL2012 2

KL2022 2

KL2404 4

KL2408 8

KL2424 4

KL2442 2 1

KL2602

KL2622

KL2631

KL2641

KL2702-0020 2

KL2722 2

KL2732 2*

KL2791

KL2784 2

KL2794 4

KM2604

KM2614

KM2652

KL8524/KL9309 2x4#

KL8528/KL9309 8#

KL8548/KL9309

KL4001

KL4002

KL4404

KL4408

KL4011

KL4012

KL4414

KL4418

KL4031

KL4032

KL4434

KL4438

KL4494

KL4424

KL4428

KM4602

46



Bus systems

M-B

us

MP-

Bus

Mod

bus

RTU

RS23

2

RS48

5

LON

EIB/

KNX

KL6781 x

KL6771 x

KL6031 x x

KL6041 x

KL6301 x

KL6401 x

Analog Adjustable

230

V AC

| 2

A

230

V AC

| 6

A

230

V AC

| 16

A

0…10

V

-10…

10 V

0…20

mA

4…20

mA

230

V AC

| 0.

85 A

2

2*

1

1#

1

4#

4#

2#

8#

1

2

4

8

1

2

4

8

1

2

4

8

2/2

4

8

2#

47


Facade

Facades must satisfy a variety of different requirements. At the architectural design stage, aes-

thetic considerations are paramount since it is the facade which determines the visual appear-

ance of the building. However, on a construction level, the facade must satisfy requirements with

regard to insulation against heat and cold, protection against glare, and security.

Integrated building automation | Facade

CO2

48


Beckhoff solutions

Comprehensive functions for the operation of a facade control system are available in the software library TwinCAT PLC HVAC. It has been extended to become a building automation library across different building systems and it integrates functions such as: . solar shading . shading correction . thermo-automatic control . twilight control . weather protection . defi ned scenariosIn addition, the library offers assistance in the representation of facade elements and elements that cast shadows on a facade.

The use of fi eldbus systems such as EIB/KNX, LON and EnOcean is supplemented for these areas by suitable PLC libraries.

www.beckhoff.com/building-facade


Beckhoff hardware



Brea

k-in

ala

rm

24 V

DC

230

V AC

0…10

V

-10…

10 V

0…20

mA

4…20

mA

KL1002 2

KL1362 2

KL1404 4

KL1408 4

KL1804 4

KL1808 8

KL1809 16

KL1814 4

KL1859 8/8

KL1702 2

KL1722 2*

KL1362 2

KL3001 1

KL3002 2

KL3011 1

KL3012 2

KL3021 1

KL3022 2

KL3061 1

KL3062 2

KL3404 4

KL3408 8

KL3444 4

KL3448 8

KL3454 4

KL3458 8

KL3464 4

KL3468 8

KM1644 4#

49


Integrated building automation | Facade

50


Lighting

Both natural and artifi cial light can affect mood, health and behaviour. The right lighting can there-

fore have a positive effect on consumer behaviour and worker productivity. In the fi eld of building

automation, an increasing interest is therefore given to lighting. A main focus of lighting technol-

ogy, in addition to the right choice of lamps and fi ttings, lies in the area of control and regulation

of different lighting scenarios.

Integrated building automation | Lighting

DALI LED

DMXDM

2 A16 A

52


Beckhoff hardware

www.beckhoff.com/building-lighting

* without power contacts, # manual/automatic operation

Bus Terminals | Digital outputs


Bus systems

DALI

DMX

EIB/

KNX

LON

EnO

cean

KL6581 x

KL6583 x

KL6811 x

KL6301 x

KL6401 x

EL6851 x

EL6851-0010 x

Outputs Digital Dimming

24 V

DC

| 1.5

A

24 V

DC

| 2 A

24 V

DC

| 4 A

24 V

DC

| 8 A

24 V

AC

| 2 A

230

V AC

| 0.

3 A

230

V AC

| 0.

5 A

230

V AC

| 1

A

230

V AC

| 1.

5 A

230

V AC

| 2

A

230

V AC

| 6

A

230

V AC

| 16

A

230

V AC

| 1.

35 A

230

V AC

| 2.

7 A

KL2022 2

KL2424 4

KL2442 2 1

KL2512 2

KL2602 2

KL2622 2*

KL2631 1

KL2641 1#

KL2702-0020 2

KL2722 2

KL2732 2*

KL2751 1

KL2751-0011 1*

KL2761 1

KL2761-0011 1*

KL2784 2

KL2794 4

KM2604 4

KM2614 4#

KM2652 2#

Beckhoff solutions

As a supplement to the comprehensive hardware portfolio, the extend-ed PLC library TwinCAT PLC HVAC offers lighting functions such as: . constant light control . daylight switching . automatic dimmer system . switching of stairwell lighting . switching of automatic lights . dimming and switching functions.To assist these functions, the bus systems DALI, DMX, EIB/KNX, LON and EnOcean can each be integrated into the lighting system with their own PLC library. The DALI library contains the basic commands described in the DALI standard and the extended commands for dis-charge lamps and emergency lighting.

53


Logging of energy data

Due to dwindling energy resources, higher operating costs and the increasingly centralised admin-

istration of buildings and real estate, there is growing demand for exact recording of energy and

consumption data. The combination of PC technology with a comprehensive Bus Terminal port-

folio means Beckhoff provides the ideal platform for this task. Seamless integration of record-

ing of energy and consumption data of all building systems into the automation system gives

rise to major savings potentials and synergy effects both during construction of the building and

its subsequent operation. Furthermore, this system offers the option to store the collected data

externally in the Internet. This reduces the need for local data storage and allows access by all

authorised persons at any time.

Integrated building automation | Logging of energy data

GasGas WaterWate

CurrentCurren

54


Beckhoff solutions Beckhoff hardware

Energy-effi cient operation of a system requires the use of comprehen-sive measuring technology. Alongside the standard portfolio of hard-ware and software, Beckhoff offers function modules in the TwinCAT PLC HVAC which simplify the use of the KL3403 power measurement terminal. The function modules provide the programmer with effective and peak values for power, voltage and output. Effective power, cos φ, energy consumption, apparent power, reactive power and power frequency are also output.

In addition, the free-of-charge M-Bus library TcKL6781 offers comprehensive options for processing data from M-Bus slaves directly in the PLC.

In combination with the multimeter terminal, TwinCAT Scope 2 offers a comfortable tool for graphical signal analysis and for data collection.

Furthermore, data from the bus systems EIB/KNX and LON can be processed just as easily with the help of the relevant libraries.

www.beckhoff.com/building-energy



Bus systems

M-B

us

Mod

bus

RTU

RS23

2

RS48

5

LON

EIB/

KNX

KL6781 x

KL6031 x x

KL6041 x

KL6301 x

KL6401 x


24 V

DC

0…10

V

-10…

10 V

0…20

mA

4…20

mA

Pow

er m

easu

rem

ent

Mul

timet

er

Tem

pera

ture

mea

sure

men

t

KL1002 2

KL1404 4

KL1408 4

KL3204 4

KL3208-0010 8

KL3001 1

KL3002 2

KL3011 1

KL3012 2

KL3021 1

KL3022 2

KL3061 1

KL3062 2

KL3403 3

KL3403-0010 3

KL3403-0333 3

KL3681 1

55


ADS, OPC, Ethernet, Serial, USB, Fieldbus, WiFi, WLAN

Remote maintenance

Due to its complexity, the automation of buildings and real estate requires access using remote

diagnostics, remote maintenance and remote control. To avoid unnecessary costs caused by system

failures, rapid support by specialists is required for error diagnosis, software maintenance, and for

the import of updates. For ongoing building operation and for system optimisation, information

on process sizes is required together with warning and error messages made available to service

personnel by e-mail, for example.

Integrated building automation | Remote maintenance

56


www.beckhoff.com/building-remote-maintenance

Beckhoff solutions

Diagnostics and services . networking via cable (e.g. ISDN, DSL) or per mobile radio (e.g. GSM, EDGE, UMTS) . availability of known Internet technologies such as FTP, HTML, SOAP, WCF, REST, WebService, through the use of PC-based automation technology . use of Cloud services from PLC such as data logging, support of communication protocols BACnet/IP, OPC/UA, IEC 61850 (extension of IEC 61850-7-420), IEC 60870-5-102, IEC 60870-5-103 and IEC 60870-5-104 . use of TwinCAT Scope 2 for logging of trend data on the scope server

Remote control . The sending of SMS and e-mail directly from the control unit for notifi cation of Remote Desktop, Lync or Team Viewer service personnel, enables operation of the entire PC via Internet/Intranet, including across major distances. . observation and operation using HTML pages stored directly on the control unit

Remote programming . full access to the control unit for modifi cation of the system confi guration and the control program . update of boot projects under WEC with TwinCAT Management Server . VPN router for secure access via Internet/Intranet or mobile radio

57


The operation and monitoring of processes is a very important aspect of building automation in

which customer-specifi c requirements vary according to building type and/or usage. As a result,

the tasks to be performed at central building control, automation and fi eld level are very varied.

With the aid of standard technologies such as Ethernet TCP/IP, unlimited, system-wide access to all

units is possible.

Operating and monitoring

Integrated building automation | Operating and monitoring

°C

58


Beckhoff solutions

Building management (control level)Based on standard PC and IT technology as operating and monitor-ing platform, PC-based control meets the requirements of the SCADA system in use.

Beckhoff offers a comprehensive portfolio of Industrial PCs with detached DVI/USB panel and Panel PCs – with or without multi-touch display. Depending on the SCADA system in use, standard communication interfaces are available such as BACnet/IP, OPC/UA or Modbus TCP.

Local system operation (automation level)The KL85xx, KM2652, KM1644 and KM4602 manual operating modules enable switching, controlling and observation of digital and analog signals as well as setting and reading of data and values in case of a controller failure. For the connection of the KL85xx a KL9309 is necessary.

Control Panels with multi-touch display and/or integrated key-board offer access to decentralised system components. The use of Ethernet panels and Embedded PCs enables Web-based management via the integrated Web server. PLC and visualisation can run on the same device.

Room operation (fi eld level)Control is adjusted precisely to match requirements at fi eld level. Control Panels with multi-touch displays ranging between 5.7 and 24 inches are available. Standard operating devices on the market are integrated via standard interfaces. . connection of switches and pushbuttons via 24 V DC or

230 V AC . integration of compact room control units via EIB/KNX, LON, Modbus . connection of bidirectional radio technology via EnOcean

To connect all sensors and actuators, Beckhoff provides a compre-hensive hardware portfolio in the shape of Bus Terminals and PC interfaces.

Software libraries for EnOcean, EIB/KNX, LON, Modbus and serial communication complete the range of products.

Beckhoff hardware


24 V

DC

230

V AC

0…10

V

KL1408 4

KL1804 4

KL1808 8

KL1809 16

KL1814 4

KL1859 8/8

KL1702 2

KL1722 2*

KM1644 4#

KL3464 4

KL3468 8

KL8519/KL9309 16#

Outputs Digital Analog

24 V

DC

| 0.5

A

230

V AC

| 6

A

0…10

V

KL8524/KL9309 4x2#

KL8528/KL9309 8#

KM2652 2#

KL8548/KL9309 8#

KM4602 2#

Bus systems

Mod

bus

RTU

RS23

2

RS48

5

LON

EIB/

KNX

EnO

cean

KL6031 x x

KL6041 x

KL6301 x

KL6401 x

KL6581 x

KL6583 x

KL6021-0023 x

KL6023 x






59


Beckhoff Control Panels

Integrated building automation | Operating and monitoring

Beckhoff offers different Control Panel series in different versions for use as an independent operating and display unit detached from the control PC. By means of the DVI/USB Extended technology, the Control Panel can be operated up to 50 meters away from the PC.

The latest generation of Beckhoff Control Panel and Panel PC series CP2xxx and CP3xxx integrate multi-touch technology which enables the sort of new, intuitive operating concepts popular on smartphones and Windows 7.

Thanks to the projective capacitive touch screen technology, there is a very high touchpoint density that permits accurate, rapid operation.

Widescreen displays in 16:9 format from 7 to 24 inches supple-ment the classic 4:3 formats of 12, 15 and 19 inches. All panels are offered in landscape or portrait format.

The multi-touch panels, housed in a slimline aluminium or stain-less steel case with a glass panel at the front, are extremely robust. Their minimal profi le depth and the slimline casing give them an extremely elegant appearance and allow them to compliment modern architecture.

60


www.beckhoff.com/building-operating www.beckhoff.com/multitouch 61


Section 1 02 Industrial Building Automation

Section 2 24 Planning l Building systems l Solutions

Section 3 Product data

64 Modular automation components from Beckhoff 66 Open control architecture 68 Scalable control technology –

The right controller for every application 70 Bus Terminals – The complete I/O system 72 TwinCAT – The universal automation software platform 74 Information media

Prod

uct d

ata

Product data for technicians

Beckhoff offers modular automation components of fi nely grained I/Os, scalable con-

trollers and modular software that enables implementation of all building automation

requirements, with particular focus on energy effi ciency and sustainability. In combi-

nation, they enable application-specifi c solutions for all building types and utilisation

options.

63

Modular automation components from Beckhoff

TwinCAT – The universal automation software platform

For building automation applications Beckhoff offers a system consisting of software, control-

lers and Bus Terminals. The fl exible application options of the three system components facilitate

integration of the requirements for automation solutions. This section describes the core building

automation components.

Maximum fl exibilityPC-based control technology enables all building functions and function changes to be realised in software based on TwinCAT, which consists of a wide range of software modules and offers users maximum fl exibility. The use of standard software compo-nents, which integrate all key building functions, reduces the engineering costs signifi cantly.

Page 72

64


The I/O componentsThe Beckhoff Bus Terminal system for connection of data points features 400 different I/O terminals and supports all common sensors and actuators.

Page 70

The right controller for each applicationThe scalable, modular control system from Beckhoff offers the right solution for any task, from the high-performance Industrial PC or Embedded PC as main building computer up to local Ethernet controllers.

Page 68

Scalable control technology Bus Terminals – The complete I/O system

CO2

CO2/VOC

°C°CWaterWate

65


Open control architecture

BACnet/IP, real-time Ethernet, ADS, OPC-UA, Modbus TCP, PROFINET

ERPFMSMaster computer

Digital inputDigital input

Digital input

Digital outputDigital output

Digital output

Analog inputAnalog input

Analog input

Analog outputAnalog output

Analog output

Embedded PC, Bus Terminals

Room Controller, Bus Terminals

Field level

Management level

Automation level

66


Bus Coupler,

Bus Terminals

EnOcean

Digital I/O Digital I/O

Digital I/ODigital I/O

DMX

DALI

Analog I/O Analog I/O

Analog I/OAnalog I/O

M-Bus

PROFIBUS

Modbus RTU

LON

PROFINET

EIB/KNX

CANopenDMX

MP-Bus


Embedded PC, Bus Terminals Bus Coupler, Bus TerminalsEmbedded PC, Bus Terminals


Panel PC

67


Scalable control technology – The right controller for every appl

Bus Terminal

Controller

BC9100

Embedded PC CX8090, CX8091 Embedded PC CX9001

Embedded PC CX5010

Control cabinet Industrial PC

C6925

Panel PC CP2215-0001

Room Controller BC9191 Room Controller BC9191 PLC

Single roomSmall application

Single roomZone control

HVACSystem

68


ication



Control cabinet Industrial PC C5210

Control cabinet Industrial PC C6930

Embedded PC CX5010

Embedded PC CX9020

Embedded PC CX2020

Industrial PCsPanel PCs

Floor control Building control Building management system

ARM-based Embedded PCs

x86-based Embedded PCs

AREm

Scalable controller performance: from 16-bit CPU to x86 CPU with 2.1 GHz on 4 cores

69


Bus Terminals – The complete I/O system

The Beckhoff Bus Terminal system sup-

ports all common sensors and actuators

with 400 different I/O terminals.

Universal dimmer terminals with

automatic load detection for

control of bright-ness values

indepen dent of the fi eldbus

DMX master or slave for integration of lighting, movable light elements or

mixing consoles via EtherCAT

Ethernet

Bus Terminal Controller series BC with integrated IEC 61131-3 PLC

Embedded PC series CX with integrated fi eldbus slave

Bus Coupler series BK, the link between Bus Terminals and fi eldbus

Embedded PC series CX for PLC and Motion Control applications

Head station of the Bus Terminals: Bus Couplers, Bus Terminal Controllers or Embedded PCs

Bus Terminals in 1-, 2-, 4-, 8- and 16-channel modularity with mixing of any signal type; HD (High-Density) Bus Terminals with 16 connection points in a 12 mm housing for reducing space require-ments and costs

BK1250 “Compact”

Coupler between E-bus and K-bus

terminals

3-phase power measurement terminal for the measurement of all relevant elec-trical data of the supply network

Digital multi-meter terminal for the direct measurement of current and voltage

Potential feed terminals for the confi gura-tion of differ-ent potential groups

Pressure measuring terminals

for the mea-surement of differential

and absolute pressures

70


Manual operating modules enable switching, controlling and monitoring of digital and analog signals as well as setting and reading of data and values in the event of a controller failure. Proc-ess data connection via K-bus interface with K-Bus extension (up to 31 mod-ules). Signal connection via KL9309.

Bus end terminal

TwinSAFE Bus Termi-

nals for the connection of all com-mon safety

sensors and actuators

EnOcean master for receiving or sending signals via radio trans-mission

Communication termi-nals for the integration of subsystems such as EIB/KNX, LON, DALI or RS232

More effi cient manual/emergency operation using Bus Terminals: switch or potentiometer in Bus Terminal format for process data change independent of the con-troller

Bus Terminals with a maximum measuring error of ±0.01% extend the range of applica-tions to high-preci-sion measurement technology.

M-Bus master terminal for direct connec-tion of M-Bus devices

Terminal bus extension for the connection of up to 255 (instead of 64) Bus Terminals to a station

71


TwinCAT – The universal automation software platform

High-end PLC . international IEC 61131-3 programming standard . reusable software modules can be used . almost unlimited memory . no restrictions in terms of number of blocks and variables . minimum PLC cycle times through native code generation . high-speed software solutions for con-trollers, etc. . up to four runtime systems per PC, up to four tasks per runtime system

Solutions can be provided for all areas of building automation

with the aid of the TwinCAT universal software tool. The extensive

software libraries and supplements, which considerably simplify

engineering, continue the concept of the modular Beckhoff auto-

mation components at software level as well.

TwinCAT system architecture

p

Beckhoff TwinCAT ADS communication interface . universal, vertical, horizontal . cyclical/event-driven . data exchange and/or commands . open protocol with example code . available on Windows operating systems . access from the PLC via function block . components free of charge:

OCX/DLL/.NET/Script/Webservice

72


TwinCAT

PC 2

TwinCAT

AutomationDeviceSpecification(ADS)

AutomationProtocols

OPC UA, ModbusTCP, Modbus RTU,3964R/RK512

IndustryProtocols

IEC 61850,IEC 61400-25,IEC 60870-5-10x,Crestron

IT Protocols

WLAN, Bluetooth,TCP, UDP, RAS, FTP,VPN, SNMP, SNTP,SMS, SMTP

WebServer IIS

XML,AJAX, ASP,DPWS/WSD

BuildingAutomationLibraries

Building Auto-mation Protocols

BACnet/IP, EnOcean,DALI, M-Bus, MP-Bus,EIB/KNX, LON,Crestron, FIAS

AcyclicTCP, UDP, Serial, Fieldbus

CyclicReal-time Ethernet

PC 1

BuildingAutomationHVACLibraries

WebServer IIS

TwinCAT ADS RouterTwinCAT ADS Router

Automation/industrial/IT protocols – TwinCAT supports all common standards.

TwinCATT TAA

AutomatioDeviceSpecificati(ADS)

WebServer IIS

XML,AJAX, ASPDPWS/WS

Transparency via ADS, continuous routing via: . local/network . UDP/TCP/serial/Bluetooth/fi eldbus/

EtherCAT/SOAP (HTTP)

TwinCAT network variables . publisher/subscriber variables via broadcast, multicast or unicast

Libraries for Building Automation: . TcKL6301 (EIB/KNX) . TcKL6401 (LON) . TcKL6581 (EnOcean) . TcKL6771 (MP-Bus) . TcKL6781 (M-Bus) . TwinCAT PLC Building Automation DALI . TwinCAT PLC HVAC

Additional libraries: . TwinCAT PLC Modbus RTU . TwinCAT PLC Serial Communication . TwinCAT PLC OPC UA . TwinCAT PLC IEC 60870-5-10x . TwinCAT PLC IEC 61850 Server

Supplements for Building Automation: . TwinCAT Bang & Olufsen Server . TwinCAT Building Automation Framework . TwinCAT Crestron Server . TwinCAT FIAS Server . TwinCAT BACnet/IP

Additional Supplements: . TwinCAT DataBase Server . TwinCAT Modbus TCP Server . TC ADS Communication Library . TwinCAT Scope 2 . TwinCAT TCP/IP Connection Server . TwinCAT XML Data Server . TwinCAT SMS/SMTP Server . TwinCAT DataBase Server . TwinCAT PLC HMI . TwinCAT PLC HMI Web

73


The full version of the pow-erful TwinCAT automation software can be downloaded and tested free of charge for 30 days.

The online manualThe Beckhoff Information System contains information about the Beckhoff products and technical information, manuals, TwinCAT example codes, a knowledge base and much more.

Print media onlineThe Beckhoff catalogs and fl yers are available for download on the Internet. Printed copies are available on request. Please use our online order form to specify your requirements.


www.beckhoff.com/newsletter

www.beckhoff.com/media

http://infosys.beckhoff.com

74


Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE® and XFC® are registered trademarks of and licensed by Beckhoff Automation GmbH. Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners.

© Beckhoff Automation GmbH 04/2012

The information provided in this brochure contains merely general descriptions or characteristics of performance which in case of actual application do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressively agreed in the terms of contract.

Information Media

Product DVD

Building automation image fl yer

Main catalog News catalog

Order no. DK352x

Order no. DK110x Order no. DK130x Order no. DK4000

Product overview

Order no. DK140x

PC Control magazine

Order no. DK600x

www.beckhoff.com/media www.beckhoff.com/applications www.pc-control.net

Picture credits:

Tower 185, Frankfurt Photo: Markus Diekow (cover photo)

Schüco International KG (pages 7, 14, 24 / 25, 38 / 39, 40, 46, 48, 50, 52, 74)

The Dolder Grand, Zurich photographer: Stefan Schmidlin (page 18) 75


DK3

502-

0412

JapanBeckhoff Automation K.K.Nisseki Yokohama Building18th Floor1-1-8 Sakuragicho, Naka-kuYokohama-shi Kanagawa-ken 231-0062Phone: + 81 45 650 [email protected]

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AustraliaAustraliaHeadquartersBeckhoff Automation Pty. Ltd.Level 16, 10 Queens RoadMelbourne, Victoria, 3004Phone: + 61 (3) 99 12 54 [email protected]

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New ZealandBeckhoff Automation LimitedUnit C2, 59 Apollo DriveAlbany, Auckland 0632Phone: + 64 (9) 281 [email protected]

CSE-W. Arthur Fisher LtdP.O. Box 58955BotanyManukau 2163Phone: + 64 (9) 271 [email protected]

Headquarters

Beckhoff Automation GmbHEiserstraße 533415 VerlGermanyPhone: + 49 (0) 52 46 / 9 63 - [email protected]

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BulgariaKastiva GmbH 68-72 Ami Bue Str., 4. Floor1612 Sofi a Phone: + 3 59 (2) 9 50 44 31 offi [email protected]

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DenmarkHeadquartersBeckhoff Automation ApSNaverland 22600 GlostrupPhone: + 45 43 / 46 76 [email protected]

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Finland, EstoniaHeadquartersBeckhoff Automation OyP.O. Box 23Kankurinkatu 4-605801 HyvinkääFinlandPhone: + 358 (0) 20 / 7 42 38 [email protected] www.beckhoff.fi

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FranceHeadquartersBeckhoff Automation SarlImmeuble “Le Montréal”ZA de Courtaboeuf19 bis, avenue du Québec91951 Courtaboeuf Cedex Phone: + 33 (0) 1 69 29 83 [email protected]

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HungaryBeckhoff Automation Kft.Gubacsi út 6.H-1097 [email protected]

ItalyHeadquartersBeckhoff Automation S.r.l.Via E. Majorana, 120834 Nova Milanese (MB)Phone: + 39 03 62 / 36 51 [email protected]

Offi ce BolognaBeckhoff Automation S.r.l.Via Zanini, 740011 Anzola dell‘Emilia (BO)Phone: + 39 05 1 / 73 15 [email protected]

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West Region Technical CenterBeckhoff Automation LLCSan Diego, CAPhone: + 1 858 / 546 [email protected]

CanadaHeadquarters Sales, Training Center andApplication DevelopmentBeckhoff Automation Canada Ltd.2900 Argentia Road, Suite 7Mississauga, ON L5N 7X9Phone: + 1 289 / 627 [email protected]

Canada SalesBeckhoff Automation Canada Ltd.Toronto, ONPhone: +1 905 / 466 [email protected]

Beckhoff Automation Canada Ltd.London, ONPhone: + 1 519 / 451 [email protected]

MexicoMexico Sales and Application DevelopmentIntegra Automation, SA de CVAv. Industrias 325-A78399 Fracc. TalleresSan Luis Potosí, S.L.P.Phone: + 52 444 / 822 2615 al [email protected]

South AmericaArgentinaeFALCOMAlcorta 2411CPA B1744HFMMoreno / Buenos AiresPhone: + 54 237 / 463 [email protected] www.efalcom.com

BoliviaBAVARIA S.R.L.P.O. Box: 4923C. Mario Diez de Medina, N° 32Zona MorocolloLa PazPhone: + 591 2 277 13 [email protected]

BrazilHeadquartersBeckhoff Automação Industrial Ltda. Rua Continental, 146São Bernardo do Campo São Paulo 09750-060 Phone: + 55 (11) 4126-3232 [email protected] www.beckhoff.com.br

Offi ce CampinasBeckhoff Automação Industrial Ltda.Edifício Empresarial Torre do CasteloRua Francisco Otaviano, 60Sala 94 – Bairro ChapadãoCampinas 13070-056 – SPPhone: + 55 (19) [email protected]

Offi ce JoinvilleBeckhoff Automação Industrial Ltda.Rua Dona Francisca, 1113 – Salas 904/905Bairro SaguaçuJoinville 89221-006 – SCPhone: + 55 47 3439 - [email protected]

ColombiaSENTRONIC LTDACalle 112 70-B-18BogotáPhone: + 57 1 533 [email protected]

CONTROLTECH LtdaCra 21 159-12 of 103C.P: 110131 BogotáPhone: + 57 1 471 [email protected]

UruguayComando Ltda.Dr. J. de Salterain 1142Montevideo 11200Phone: + 598 (2) / [email protected]

AfricaSouth AfricaHeadquartersBeckhoff Automation (Pty) Ltd6 Ateljee StreetRandpark RidgeRandburgGauteng2194Phone: + 27 (0) 11 795 [email protected]

Offi ce Cape TownBeckhoff Automation (Pty) LtdGiuliva House, 47 Blaauwberg RoadTable View, 7441Phone: + 27 (0) 79 493 [email protected]

Offi ce DurbanBeckhoff Automation (Pty) LtdSuite 7A, 58A Beechgate CrescentSouthgate Business ParkKwaZulu-NatalPhone: +27 (0) 861 2325 [email protected]

AsiaChina HeadquartersBeckhoff Automation (Shanghai) Co., Ltd.5th Floor, No. 163 JiangChang San Road Shanghai Shibei Industrial ZoneShanghai, 200436Phone: + 86 21 / 66 31 26 [email protected]

Offi ce Beijing Beckhoff Automation (Shanghai) Co., Ltd.Room 1801-1803, Tower T3, Xihuan Plaza, No.1, Xizhimenwai Avenue Xicheng DistrictBeijing, 100044Phone: + 86 10 / 58 30 12 36 [email protected]

Offi ce Guangzhou Beckhoff Automation (Shanghai) Co., Ltd.Room 4118-4119Yaozhong Plaza9 West Linhe RoadTianhe DistrictGuangzhou, 510620Phone: + 86 20 / 38 01 03 [email protected]

Offi ce ChengduBeckhoff Automation (Shanghai) Co., Ltd.8F, G of The City Tower,No. 86, Section one,South Peoples RoadChengdu, Sichuan, 610016 Phone: + 86 28 / 86 20 25 81 [email protected]

Offi ce WuhanBeckhoff Automation (Shanghai) Co., Ltd.Room 1803, 18/F., Wuhan Zhongshang Plaza,NO.7, Zhongnan Road, Wuhan, Hubei Phone: + 86 27 / 87 71 19 [email protected]

Offi ce ShenyangBeckhoff Automation (Shanghai) Co. Ltd.Room1803, L’AnenueNo.10 Hui Gong StreetShen he districtShenyang City, 11013, LiaoningPhone: + 86 24 / 22 78 88 [email protected]

Offi ce QingdaoBeckhoff Automation (Shanghai) Co. Ltd.Room 812-813, Building BWanda Plaza Business BuildingQingdao, Shandong ProvincePhone: + 86 532 / 55 66 38 [email protected]

Offi ce HefeiBeckhoff Automation (Shanghai) Co. Ltd.Room 1311, Furong mansionNo. 3 Suixi RoadHefei, Anhui ProvincePhone: + 86 551 / 55 43 [email protected]

Offi ce HangzhouBeckhoff Automation (Shanghai) Co. Ltd.Room 816, Jiahua International Business Center,No. 15 Hangda RoadHangzhou, Zhejiang ProvincePhone: + 86 571 / 87 65 27 [email protected]

Offi ce NingboBeckhoff Automation(Shanghai) Co. Ltd.Room 2001, Tianyuan Building,No. 9 South Jiefang RoadNingbo, Zhejiang ProvincePhone: + 86 574 / 87 20 33 [email protected]

IndiaHeadquartersBeckhoff Automation Pvt. Ltd. Suite 4, Level 6, Muttha Towers Don Bosco Marg Pune – 411 006 Phone: + 91 20 40 00 48 00 [email protected] www.beckhoff.co.in

Sales Offi ce Ahmedabad Beckhoff Automation Pvt. Ltd.10th Floor, 1005, Venus Atlantis Corporate Park,Anandnagar Road,Ahmedabad – 380015Phone: + 91 79 40 08 48 [email protected]

IsraelBeckhoff Automation Ltd.Beit GolanGolan St. (corner of Tavor St.)Airport CityLod 70151Phone: 972 3 7 76 44 [email protected]

www.beckhoff.com

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