brunei abb day - abb ltd · abb delivers and energies up to 25% of a power plant ... process...
TRANSCRIPT
���������
�
ABB Power and Automation DaysHan MK, Business Development (Power Generation), 23rd March 2010
ABB in Power Generation
Content
� ABB Power Generation� ABB Solutions for Power Generation� ABB Solutions for Water Lifecycle� ABB ICE Solution� Energy Efficiency and Reliability Solutions� System Integration and Service
© ABB Group March 31, 2010 | Slide 2
���������
�
ABB Activities in Power Generation
Fossil-Fired
Wind
Co-generation
Steam & gas turbines
Solar
Waste-to-Energy
Diesel
Hydro
Desalination
© ABB Group March 31, 2010 | Slide 3
ABB delivers and energies up to 25% of a power plantIntegration of Instrumentation, Control & Electrical Sys
INSTRUMENTATIONTemperature
PressureFlow Level
LV SWITCHGEAR
LV MOTORS
ACTUATORON-OFF,
Controlled
ANALYZERS
MV MOTORS
Markets served Utilities, industries, OEMs, EPCs, distributors© ABB Group March 31, 2010 | Slide 4
���������
�
Introducing iICE solutions from ABB……integrating all of your plant systems and equipment!
InstrumentationField instruments, analyzers, control valves & actuators
Electrical SystemsA full portfolio of electrical products, systems and engineering services: Motor Control CentersLV / MV / HV SwitchgearGenerator Circuit BreakersExcitation & SynchronizationLV / MV Voltage DrivesTransformers & SubstationsUPS & Emergency SystemsFire & Security SystemsLighting & Comms SystemsCabling and ConnectionsModular Solutions
Control SystemsAutomation systems for controlling the plant, monitoring performance & equipment, and protecting & maintaining the assets in the plant
iICE
IntegrationIntegrative Systems Engineering services for power, electrical and control systems resulting in highest plant availibility and best energy efficiency
© ABB Group March 31, 2010 | Slide 5
Customer’s Benefits• No coordination for partner scope• Optimized economical and technical application• Improved and guaranteed power availability and power
quality• Greater flexibility and reduced operating costs• Reduce execution, technical and commercial risk• Robust and reliable ABB products and systems
ABB solutions for the water lifecycleComplete turnkey provider
© ABB Group March 31, 2010 | Slide 6
���������
�
Unit ProtectionLow VoltageSwitchgear
Medium VoltageSwitchgear
Medium Voltage Motors & Drives
Sensors, Actuators, Low Voltage (LV)
LON
SPA
IEC 60870-5-101/-104-103
IEC 61850
Industrial Ethernet
Modbus
Process Automation Substation Automation
DCS Platform
With the new power plant generation and introduction of IEC 61850 the requirements for substation automation
and process control will merge
common communication standards
common communication standards
Control SystemTrends in Power Plant Automation
© ABB Group March 31, 2010 | Slide 7
Power DistributionPower Management
Process ElectrificationLV & MV
Ethernet Control Network
Remote Operator andEngineering Clients
System Servers
Power Plant Automation
Operation EngineeringMaintenance
Safety
Extended Automation System 800xA
ECS, ISA-95, OPC…
MES and Business Systems
3rd party System
Modbus, OPC..
Operation
LocalPanels
ProcessInstrumentation
- Switchgears- Smart MCC’s- Frequencyconverters
- Multi-drive
- Network control & protection
- Load Shedding
TCP/IP
Extended Operator Workplace
Enterprise LAN
WLAN
Office workplaceremote access
Router /Firewall
PGIM / Optimax Servers
- Boiler Protection- Burner Management
Turbine Protection
Turbine Controls & Protection
Valve Positioning
Auto Sync
Machinery Condition Monitoring
IEC61850© ABB Group March 31, 2010 | Slide 8
���������
�
Energy efficiency and reliability solutions
© ABB Group March 31, 2010 | Slide 10
Primary energy Transport Generation T&DIndustrial processes
Industrial production
Ava
ilabl
e en
ergy
ABB technology can double energy productivity
More efficient fuel combustion
Higher pipeline flows
Improved well efficiency Lower line losses,
higher substation efficiency
Improved productivity
More efficient motors & drives
Drives &motors
ProcessAutomation
Marine & pipelines
Power plantautomation
Gridoperation
Processautomation
Reducing losses along the energy chainABB technology helping at every step
���������
�
Variable Speed Drives for various types of power generation
Gas turbine power plants GT starters, drives for fuel gas booster compressors, boiler (HRSG) feed-water pumps and cooling water pumps
Steam generating boilers, waste incinerators Drives for boiler feed-water, cooling water and circulation water pumps, FD and ID fans
District heating, Combined Heat and Power Drives for water circulation pumps in industrial and municipal Combined Heat and Power (CHP) plants
Fuel handling Drives for conveyors and coal mills
Selective Catalytic Reduction, Flue Gas Desulphurization
Drives for ID booster fans, limestone slurry feed and absorbent circulation pumps and oxidation air compressors
Clean coal and CO2 capture Drives and soft starters for syngas, air and CO2 compressors
Pumped storage hydro power plants Soft starters for hydro turbines
Renewable energy Drives for geothermal power plants and soft starters for synchronous condensers
Nuclear power plants Drives for feed-water, condensate recirculation and cooling-water pumps
© ABB Group March 31, 2010 | Slide 11
Variable Speed Drives for power generation applications
Pumps
Boiler feed-water pump
Condensate extraction pump
Cooling water pump
District heating circulation pump
Limestone slurry feed and absorbent circulation pump
Fans
Primary air fan
Secondary air fan
ID fan
ID booster fan
Other
Conveyor
Coal mill
Oxidation air compressor
Gas turbine starter
Fuel gas booster compressor
Benefits• High availability• Fast and precise process control under all conditions• Minimized energy consumption• Reduced CO2 emissions• Minimized actuator equipment• Soft starting features for a longer lifetime of electrical
and mechanical equipment• Reduced maintenance costs
© ABB Group March 31, 2010 | Slide 12
���������
Information ManagementInformation Management�������
� � � �
� � ��� � �
� � � �
� � �� �
� � �
�������
� ���
� ���
� � �
�����������
��� �� ��
� � �� � � �� ��� ��
� ���� �� �
� ����� ��
� ��� �����
� � � � �� ���
Asset LifecycleAsset LifecycleMaintenance Maintenance Operations Operations EnvironmentalEnvironmental
OPTIMAX®
Plant Optimization solutions, and Information Management, improve economic performance and availability!
How do you identify deviations and introduce corrective action early?
How can you improve efficiency and operate closer to design limits?
Can you extend the life of critical equipment and increase the utilization of existing assets?
What can you improve in your maintenance workflow?
Which factors influence your reliability and availability?
Power Generation optimization solutionsOPTIMAX®
© ABB Group March 31, 2010 | Slide 13
The ABB Integration Experts Creating an environment of optimized and efficient operations by combining innovative products, power generation specific solutions and the latest IT technology through the industry’s most experience engineering staff
Plant Optimization Systemsincluding, plant management and
asset management solutions specifically designed for Power
Generation
Plant Automation Systems
Field Devices, Instrumentation
& Distributed Control Systems
Plant Electrical Systems
Electrical Equipment / Products used in Balance of Plant
applications
Environmental SystemsOptimize your combustion process and reduceemissions with Advanced Process Controlsolutions.
Asset Lifecycle Systems
Schedule the most economical operation ofdifferent units (unit commitment) and improvemaintenance planning based on lifetimeconsumption.
Operations SystemsMonitor and predict plant performance, improveefficiency and issue early warnings for equipmentdiagnosis and preventive maintenance.
Maintenance SystemsReduce costs of maintenance activities andimprove maintenance work flow.
OPTIMAX® plant optimization solutionsImprove economic performance and asset management
© ABB Group March 31, 2010 | Slide 14
���������
OPTIMAX® plant optimization solutions - portfolio
© ABB Group March 31, 2010 | Slide 15
Unit 2ABB DCS 2
Unit 1ABB DCS 1
Unit …Other DCS
System Server
Internet
Office Engineering Maintenance Accounting
MonitoringDiagnosticsSimulationOptimization
Information MgmtCalculation ServerMaintenance Mgmt
MeteringSystem
Billing & SettlementFuel DemandProcess QualityBalancesReporting
OPTIMAX® ClientOPTIMAX® Client OPTIMAX® ClientOPTIMAX® Client
DCS Interfaces
Firewall
OPTIMAX® plant optimization solutionsTypical layout
© ABB Group March 31, 2010 | Slide 16
���������
�
Power GenerationIncrease of reliability throught Plant Retrofit
ABB focuses on stepwise programs
to upgrade existing systems and
equipment, integrating traditional and
new system and control components
to provide operational improvement.
ABB has the expertise required for
developing and delivering measurable
results through tailored up-grade
paths for installed systems and
products.
© ABB Group March 31, 2010 | Slide 17
Solutions for Life-Extension
� Enhanced functionalities by upgrading to the latest system version� Protecting customers’ financial and intellectual investment by migration of
outdated systems while re-using existing engineering data and still usable hardware
� Flexible concepts for step-wise or full-scale retrofit by replacing outdated equipment (if necessary)
� Extension of plant life through rehabilitation/retrofit of the complete system
© ABB Group March 31, 2010 | Slide 18
���������
��
Energy audit
� To reduce energy costs, a company should evaluate its energy usage
� An energy audit is a systematic examination of applications � It includes monitoring of energy consumed before and after the
change� ABB offers energy audits that rapidly determine where and how
much energy can be saved� Assessment of the existing operating and control strategies� Determination of the optimum operating modes and schedules for various
operating conditions and demand situations� Assessment of process variability and disturbances� Identification of the operational and process constraints preventing the plant
running closer to the optimum (such as capacity limits, limitations in the rate of boiler and turbine load changes, etc.)
� Evaluation of coordinated control strategies for the plant components, in particular for process upset conditions
� Determination of instrumentation and data communication needs� Determination of Variable Speed Drive needs and applications� Determination of High efficiency motors needs and applications
© ABB Group March 31, 2010 | Slide 19
System integration and service
���������
��
� System integration� Project development support� Basic engineering and
consulting� Engineering and procurement� Erection and commissioning
� Life cycle management� Service and maintenance� Upgrade and migration� Life cycle extension� Feasibility studies and
optimization
Power GenerationSystem Integration and Service
© ABB Group March 31, 2010 | Slide 21