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1

BRONX COMMUNITY COLLEGE LIBRARY

SUGGESTED FOR

ACS 10

AUTOMOTIVE MECHANICS

(Produced by James Duffy, author of Modern Automotive Technology, Goodheart Wilcox)

CODE NO. TITLE

INTRODUCTION TO AUTOMOTIVE TECHNOLOGY

DVD727.1 AUTOSHOP SAFETY - 22 min, c1992

DVD727.2 AUTOMOTIVE MEASUREMENT - 35 min, c1989

DVD727.3 CARING FOR YOUR CAR: AUTOMOTIVE BASICS - 36 min, c1989

DVD727.4 VEHICLE MAINTENANCE AND FLUID SERVICE - 31 min, c1988

AUTOMOTIVE ENGINES

DVD727.5 ENGINE FUNDAMENTALS - 21 min, c1993

DVD727.6 ENGINE TOP-END CONSTRUCTION - 22 min, c1990

DVD727.7 ENGINE BOTTOM-END CONSTRUCTION - 30 min, c1993

DVD727.8 ENGINE FRONT-END CONSTRUCTION - 23 min, c1993

DVD727.9 ENGINE DISASSEMBLY - 31 min, c1990

DVD727.10 CYLINDER HEAD SERVICE - 29 min, c1988

DVD727.11 SHORT BLOCK SERVICE - 35 min, c1988

DVD727.12 ENGINE REASSEMBLY - 42 min, c1988

FUEL SYSTEMS

DVD727.13 GASOLINE INJECTION: SYSTEM OPERATION - 29 min, c1991

DVD727.14 GASOLINE INJECTION SYSTEM SERVICE - 27 min, c1997

DVD727.15 EMISSION CONTROL SYSTEMS - 24 min, c1992

ELECTRICAL SYSTEMS

DVD727.16 STARTING SYSTEM OPERATION - 25 min, c1992

DVD727.17 STARTING SYSTEM SERVICE - 24 min, c1992

DVD727.18 CHARGING SYSTEM OPERATION - 22 min, c1992

DVD727.19 CHARGING SYSTEM SERVICE - 24 min, c1992

DVD727.20 USING A LOAD TESTER - 24 min, c1990

DVD727.21 IGNITION SYSTEM OPERATION - 29 min, c1992

DVD727.22 IGNITION SYSTEM SERVICE - 31 min, c1992

COMPUTER SYSTEMS

DVD727.23 COMPUTER SYSTEM OPERATION- 33 min, c1991

DVD727.24 COMPUTER SELF-DIAGNOSIS - 30 min, c1990

DVD727.25 SCANNING COMPUTER PROBLEMS - 39 min, c1991

DVD727.26 COMPUTER SYSTEM SERVICE - 27 min, c1991

2

COOLING AND LUBRICATION SYSTEMS

DVD727.27 COOLING SYSTEMS - 26 min, c1992

DVD727.28 LUBRICATION SYSTEMS - 26 min, c1992

DRIVETRAINS

DVD727.29 CLUTCH OPERATION AND SERVICE - 21 min, c1992

DVD727.30 MANUAL TRANSMISSIONS - 20 min, c1992

DVD727.31 AUTOMATIC TRANSMISSIONS - 24 min, c1990

DVD727.32 DIFFERENTIAL CONSTRUCTION AND OPERATION - 24 min, c1990

DVD727.33 DIFFERENTIAL SERVICE - 32 min, c1992

SUSPENSION, STEERING, AND BRAKES

DVD727.34 SUSPENSION SYSTEM SERVICE - 23 min, c1992

DVD727.35 WHEEL BEARING SERVICE: CONVENTIONAL BEARINGS - 36 min, c1990

DVD727.36 WHEEL BEARING SERVICE: FRONT WHEEL DRIVE CARS - 28 min, c1990

DVD727.37 STEERING SYSTEMS - 28 min, c1992

DVD727.38 STEERING SYSTEM SERVICE - 31 min, c1992

DVD727.39 WHEEL ALIGNMENT - 26 min, c1992

DVD727.40 BRAKE SYSTEMS - 26 min, c1992

DVD727.41 BRAKE SYSTEM SERVICE - 34 min, c1992

HEATING AND AIR CONDITIONING

DVD727.42 HEATING/AIR CONDITIONING OPERATION - 32 min, c1991

DVD727.43 HEATING/AIR CONDITIONING DIAGNOSIS - 26 min, c1992

DVD727.44 HEATING/AIR CONDITIONING SERVICE - 34 min, c1992

ELECTRICITY AND ELECTRONICS (SERIES)

DVD22.1 ELECTRICAL CIRCUITS: OHM’S LAW - 19 min, c2004

DVD22.2 ELECTRICAL COMPONENTS, PART I: RESISTORS /

BATTERIES / SWITCHES - 51 min, c2004

DVD22.3 ELECTRICAL COMPONENTS, PART II: CAPACITORS /

FUSES / FLASHERS / COILS - 51 min, c2004

DVD22.4 ELECTRICAL COMPONENTS, PART III: TRANSFORMERS /

RELAYS / MOTORS - 21 min, c2004

DVD22.5 ELECTRICAL PRINCIPLES - 19 min, c2004

DVD22.6 ELECTRICAL TROUBLESHOOTING - 22 min, c2004

DVD22.7 ELECTRONIC COMPONENTS, PART I: SEMICONDUCTORS /

TRANSISTORS / DIODES - 69 min, c2004

DVD22.8 ELECTRONIC COMPONENTS, PART II: OPERATION –

TRANSISTORS / DIODES - 69 min, c2004

DVD22.9 ELECTRONIC COMPONENTS, PART III: THYRISTORS / PIEZO

CRYSTALS / SOLAR CELLS / FIBER OPTICS - 69 min, c2004

3

ELECTRICITY AND ELECTRONICS (SERIES)

DVD22.10 ELECTRONIC TROUBLESHOOTING - 22 min, c2004

AUTOMOTIVE SAFETY SYSTEMS EXPLAINED (SERIES) – 25min each, c1997

V2547.1 ACTIVE SAFETY SYSTEMS

V2547.2 PASSIVE SAFETY SYSTEMS

V2547.3 INFLATABLE RESTRAINTS

V2547.4 INFLATABLE RESTRAINT SERVICE

TROUBLESHOOTING THE ELECTRICAL SYSTEM (SERIES) -75 min each, c1993

V2548.1 THE DIGITAL OHMMETER/VOLTMETER

V2548.2 SERVICE MANUAL & WIRING DIAGRAMS

V2548.3 SHORT CIRCUITS

V2548.4 OPEN CIRCUITS & HIGH RESISTANCE

V2548.5 WIRE REPAIR

AUTOMOTIVE AIR CONDITIONING SYSTEMS EXPLAINED

(SERIES) - c1997

V2549.1 AIR CONDITIONING PRINCIPLES – 20min

V2549.2 SYSTEM COMPONENTS – 22min

V2549.3 SYSTEM CONTROLS – 21min

V2549.4 SYSTEM SERVICING – 26min

FUNDAMENTAL REBUILDING TECHNIQUE (SERIES) -Approx. 120min each, c1995

V3585.1 *BENCH/TOOL ORGANIZATION

*PRE-DISASSEMBLY

*SEAL REMOVAL

*SEAL INSTALLATION

*MANUAL LINKAGE SEALS

*HONDA SEALS

*CENTER SUPPORT SEALS

*PUMP REMOVAL

*PUMP INSTALLATION

*VALVE BODY REMOVAL AND INSTALLATION


V3585.1 *GOVERNOR REMOVAL AND INSTALLATION

*BUSHINGS

*THM 350 GOVERNOR BORE—INSTALLING SLEEVE/BUSHING

4


V3585.2 *PUMP SERVICING

*GOVERNOR SERVICING

V3585.3 *RULES FOR VALVE BODY REBUILDING

*PRELIMINARY VALVE BODY INSPECTION

*VALVE BODY DISASSEMBLY

*VALVE BODY CLEANING

*VALVE REMOVAL

*FLAT FILLING VALVE BODIES

*SEPARATOR PLATES

*VALVE BODY REASSEMBLY

V3585.4 *OIL CONTROL RINGS

*THRUST WASHERS AND BEARINGS

*GEARTRAIN—THEORY AND OPERATION

*GEARTRAIN—INSPECTION

*GEARTRAIN STACKUP

V3585.5 *SPRAGS AND ONE-WAYCLUTCHES

*CLUTCH DRUM SERVICING

*BAND AND SERVO ADJUSTMENT

*ENDPLAY ADJUSTMENT

*CASE AIR TEST

TEARDOWN TECHNICIAN PROGRAM (SERIES) – 90min each, c1998

V3586.1 *PART 1: PRODUCTION MANAGEMENT (FOR AAMCO

DEALERS ONLY)

V3586.2 *PART 2: FOR INSTRUCTORS AND TECHNICIANS

FORD AOD – Approx. 120min each, c1988

V3588.1 *DISASSEMBLY

*CASE INSPECTION AND REPAIR

*ACCUMULATORS:

- 2-3 ACCUMULATORS

- 3-4 ACCUMULATORS

*FORWARD CLUTCH ASSEMBLY:

- AIR CHECKS

- DRUMID

5

FORD AOD – Approx. 120min each, c1988

V3588.1 *REVERSE-INPUT CLUTCH ASSEMBLY

- SPRAG INSPECTION, INTERMEDIATE

- AIR CHECKS

- DRUM ID

V3588.2 *DIRECT CLUTCH ASSEMBLY

- AIR CHECKS

- DRUM ID

*PUMP

- STATOR SUPPORT UPDATE

- CLEARANCE CHECKS

*GEARTRAIN

- 1986 UPDATE

*VALVE BODY

- FLAT SANDING

- CHECKBALLS ELIMINATED

- CONVERTER NOISES

*TROUBLESHOOTING

- CONVERTER NOISES—DIRECT DRUM BEARINGS

- NEUTRALS IN 4th

GEAR

- No 3-4 SHIFT

- No REVERSE

- 1-3 UPSHIFT

- HARSH 1-2; SQUAWKS ON 2-3

V3588.3 *GOVERNORS

- UPDATES AND MODIFICATIONS

- OUTPUT SHAFT; UPDATES & MODIFICATIONS

*REASSEMBLY

- LOW/REVERSE BAND AND PLANET

- OVERDRIVE BAND

- SERVO ASSEMBLY

- ENDPLAY

- AIR CHECKS

- AIR CHECKING THE VALVE BODY

- GOVERNOR AND PARK PAWL

INSTALLER’S DIGEST (SERIES) – 90min each, c1991

U-JOINTS & DRIVE SHAFTS

V3589.1 *DRIVESHAFT INSPECTION

* INSPECTION DURING REMOVAL

* U-JOINT REPLACEMENT, SPEEDEE TOOL AND VISE

* IMPORT DRIVESHAFTS

6

COOLER FLUSHING – VACUUM CHECKING STARTER REPAIR

V3589.2 *COOLER FLUSHING AND IN-LINE FILTERS

*VACUUM RESPONSE

*STARTER DRIVE AND FLYWHEEL EXAMINATION

*REPLACING THE DRIVE-GM AND FORD

CLUTCH SERVICE

V3589.3 * INTRODUCTION

*PARTS IDENTIFICATION

* CLUTCH OPERATION

* DISASSEMBLLY

*PARTS INSPECTION & EVALUATION

*FLYWHEEL & PILOT BEARING REMOVAL

*PILOT BEARING INSPECTION

*BELL HOUSING, THROWOUT BEARING & FORK INSPECTION

*THROWOUT BEARING REPLACEMENT

*BELL HOUSING PREPARATION

*THROWOUT BEARING INSTALLATION

*CLUTCH DISK MATCHING

*PRESSURE PLATE MATCHING

*FLYWHEEL & PILOT BEARING MATCHING

CLUTCH SERVICE

V3589.4 *FLYWHEEL AND PILOT BEARING INSTALLATION

*PRESSURE PLATE AND DISK ASSEMBLY

(ALIGNMENT TOOLS)

*TRANSMISSION INSTALLATION

*HYDRAULIC CLUTCH SYSTEMS

REBUILD—TYPICAL

BLEEDING THE SYSTEM

*LINKAGES

* CABLES

* SELF-ADJUSTING CABLES

*ADJUSTING THE CLUTCH (FREEPLAY, PEDAL HEIGHT, PUSH

ROD LENGTH)

*HEAVY DUTY CLUTCHES

* FLYWHEEL RING GEAR REPLACEMENT

*MULTI—CHECK

* REMANUFACTURED vs NEW PARTS

7

PRO BUILDER SERIES (AAMCO TRANSMISSIONS, VW/AUDI

096, 097, & 098) (SERIES) – 105min each, c1999

V3590.1 *UNIT ID

*096 AND 098 DISASSEMBLY

*B1 AND B2 CLUTCH

* K3, K1, AND K2 CLUTCH DRUM

* PUMP

*GEARTRAIN ID

*GEAR TRAIN STACKUP/BEARING LOCATION

* K3 SHAFT/GEARTRAIN ENDPLAY ADJUSTMENT

* K1 CLUTCH DRUM ENDPLAY ADJUSTMENT

V3590.2 * 096 PINION SHAFT

* MANUAL LINKAGE INSTALLATION

* PINION SHAFT BEARING PRELOAD SETTING

* PINION SHAFT TURNING TORQUE CHECK

*OUTPUT GEAR BEARING PRELOAD SETTING

* 096 DIFFERENTIAL ASSEMBLY AND PRELOAD

* 098 DIFFERENTIAL SETUP

* 097 FINAL DRIVE DISASSEMBLY

*097 FINAL DRIVE ASSEMBLY

* VALVE BODIES

* MANUAL VALVE ADJUSTMENT

* HARNESS AND PAN UPDATES

* TRANSAXLE COOLERS

* PHASE 2 FILL PROCEDURE

*SPECIAL TOOLS

FORD/MAZDA CD4E – Approx. 85min, c1998


*CASE AND BELL HOUSING

*PUMP

*FORWARD/DIRECT/COAST CLUTCH DRUM

*ONE-WAY CLUTCHES

*VALVE BODY

*SOLENOID BLOCK

*DRIVE CHAINS AND SPROCKETS

*REASSEMBLY

*CLEARANCE/ENDPLAY CHECKS

*SERVO ID AND TRAVEL ADJUSTMENT

*PUMP SHAFTS

*ELECTRICAL SECTION INTRODUCTION

*KWIKTEST PLUS

*SCANNER-FORD VEHICLES AND MAZDA VECHICLES

*SUPER STAR 2 MODE

8

V3590.4 PROBUILDER SERIES 4L80E – 120min, c1996

*ACCUMULATOR HOUSINGS

*CASE INSPECTION AND UPDATES

*VALVE BODY

*PUMP

*OD CARRIER AND INPUT SHAFT UPDATES

*4TH

CLUTCH HOUSING

*CLUTCH DRUMS

*INTERMEDIATE CLUTCH

*GEARTRAIN INTERCHANGE

*SERVO ADJUSTMENT

*ENDPLAY

*SPECIAL TOOLS

*ON-BENCH ELECTRICAL TESTS

*SCANNER DATA/FEEDBACK SYSTEM

*INTERMITTENT PROBLEM DIAGNOSIS

*SPEED SENSORS AND BUFFET MODULES

V3590.5 CHRYSLER 604 AND 606 UPDATES – 126min, c1998

*606 DIFFERENTIAL DISASSEMBLY, ASSEMBLY AND

ADJUSTMENT

* PINION SHAFT-FRONT RACE INST.

* CARRIER BEARING PRELOAD ADJ.

* PINION DEPTH ADJUSTMENT

* PINION BEARING PRELOAD ADJUSTMENT

* DIFFERENTIAL BACKLASH ADJUSTMENT

* SPROCKET HEIGHT ADJUSTMENT

* DIFFERENTIAL SPECIAL TOOLS

*604/606 VALVE BODIES

* 604/606 OD AND 2-4 HUB DIFFERENCES

* 604/606 PUMPS

* 604/606 OD/UD PRESSURE PLATE AND SNAP-RING

UPDATE/HIGH ENERGY FRICTIONS

* OTC D.A.R.T. SYSTEM

* PINION FACTOR PROGRAMMING

*REFLASHING CHRYSLER COMPUTERS

V3590.6 SATURN COMPUTER SYSTEM – 40min, c1999

*SYSTEM DESCRIPTION

* RETRIEVING TROUBLE CODES USING INSTRUMENT

PANEL LIGHTS

*RETRIEVING TROUBLE CODES USING THE SNAP- ON

SCANNER

*RETRIEVING TROUBLE CODES USING THE TECH 2

SCANNER

9

V3590.6 SATURN COMPUTER SYSTEM – 40min, c1999

*SOLENOID/ACTUATOR TESTING

*OBD 2- RETRIEVING TROUBLE CODES USING THE

TECH 2 SCANNER

*CLEARING CODES

SATURN MP6 AND MP7 – 80min, c1998

V3590.7 *CASE IDENTIFICATION

*DISASSEMBLY

*CHECKING SHAFT CLEARANCES

*INPUT AND OUTPUT SHAFT DISASSEMBLY

*GEAR AND SHAFT ID/DIFFERENTIAL/SPRAG ASSY

*CLUTCH DRUMS

*OUTPUT AND INPUT SHAFT ASSEMBLY

*PUMP

*VALVEBODY AND CLUTCH PRIORITY VALVE THEORY

*END COVER

*SERVO

*RE-ASSEMBLY(INCLUDES DIFFERENTIAL SETUP AND

PRNDL ADJUSTMENT

*SOLENOIDS

*RELEARN PROCEDURE

THE COMPLETE TECH VIDEO LIBRARY

DIAGNOSTIC SERIES (BASIC HYDRAULICS) – 105min each, c1991

V3591.1 *GEAR TRAIN

*SPOOL VALVES

*OIL SCHEMATIC

*SHIFT TIMING vs SHIFT QUALITY

*GOVERNORS

*THROTTLE PRESSURE

*REVIEW-SHIFT TIMING

*PRESSURE REGULATOR VALVE

*ACCUMULATORS

* SUMMARY

V3591.2 BASIC HYDRAULICS II

V3591.3 BASIC HYDRAULICS III

10

BASIC HYDRAULICS

V3591.4 *ACCUMULATORS

*3RD

ACCUMULATOR CHECKBALL OR VALVE

* LINE PRESSURE CUTBACK

* HANDBOOK: USING THE CHARTS

* BAND AND CLUTCH APPLICATION CHARTS

*OIL LOW CHARTS

*CLUTCH TAP FOR DIAGNOSIS

* LINE-TO-CLUTCH PRESSURE DIAGNOSIS

* 125C DIAGNOSIS AND REPAIR

BASIC HYDRAULICS

V3591.5 *440 LOCK-UP CHATTERS

*440 1-2 CHATTERS, SLIPS AND SLIDE-BUMPS

*440 2-3 FLARES

*440 3-4 BINDUP

*440 2nd

GEAR STARTS

*700 COMMON PROBLEMS

*700 TV LIMIT AND LINE BIAS VALVES

* 700 MODULATED THROTTLE VALVES

* 700 VALVE BODY MODIFICATION KITS

* 700 AIR CHECKS

* 700 TORQUING THE VALVE BODY

KWIKTESTING THE: A140E/HONDA 4-Sp/KM 175

V3591.6 *PERFORMING THE KWIKTESTS

*GENERAL INSTRUCTIONS

*TOYOTA A140E-BENCH SECTION

*TOYOTA A140E-KWIKTESTS

* HONDA 4 SPEED-BENCH SECTION

* HONDA 4 SPEED- KWIKTESTS

* MITSUBISHI KM 175-BENCH SECTION

*MITSUBISHI KM 175- KWIKTESTS

V3591.7 KWIKTESTING THE: 604/E40D

*604 BENCH SECTION AND KWIKTESTING

*E40D BENCH SECTION AND KWIKTESTING

V3591.8 KWIKTESTING THE: AXOD-E/4T60-E/4L80-E

*AXOD-E KWIKTEST INFORMATION

*AXOD-E TEST HARNESS ASSEMBLY

*4T60-E BENCH SECTION

*4T60-E KWIKTESTING

*4T60-E TEST HARNESS ASSEMBLY

*4L80-E TEST HARNESS ASSEMBLY

11

ACCESS 1

V3591.9 *WHY THERE ARE COMPUTER SYSTEMS

*BASIC COMPUTER SYSTEMS AND SENSORS:

CTS; TPS; MAP; BARO; VSS; DISTRIBUTOR

REFERENCE: O2

*FEEDBACK: OPEN AND CLOSED LOOP

* O2 SENSOR VOLTAGE CROSSOVERS AND FUEL

CONTROL: M/C SOLENOID

*OUTPUTS OF THE COMPUTER: DIVERTER VALVE;

EFE/EGR; ISC/IAC

*THE ECM: MEMORIES- ROM, RAM, PROM

*CONTINUING EDUCATION

*SHOP MANUALS

*COMPUTER SAFETY AND PROM REPLACEMENT *TEST

SECTION

V3591.10 ACCESS 2

*VOLTAGE, CURRENT (RESISTANCE), AND GROUND

*VOLTAGE AND GROUND

* OPEN, CLOSED AND SHORT CIRCUITS

*OTC METER VOLTAGE READING

* FLUKE METER VOLTAGE READING

*VOLTAGE POTENTIAL AND DROP

* SERIES CIRCUIT

* RESISTANCE

* FLUKE METER RESISTANCE READING

*OTC METER RESISTANCE READING

* ANALOG METER USAGE

* CURRENT

*OHM’S LAW

* OTC METER AMPERAGE READING

*FLUKE METER AMPERAGE READING

*ON ENGINE TPS TESTING

*TESTIN TPS CIRCUIT VOLTAGE

*TEST SECTION

V3591.11 ACCESS 3

*THROTTLE POSITION SENSOR CIRCUIT DIAGNOSIS

*PINCHECKS AND WIRING SCHEMATICS

*TPS VOLTAGE WIRE DIAGNOSIS

*TPS GROUND WIRE DIAGNOSIS

*TPS SIGNAL WIRE DIAGNOSIS

*TOYOTA OVERDRIVE CIRCUIT DIAGNOSIS AND REPAIR

*TEST SECTION

12

ACCESS 4

V3591.12 *INTRODUCTION –FORD COMPUTER SYSTEMS

*CODE DESCRIPTION

*KEY ON ENGINE OFF TESTS (KOEO)

*KEY ON ENGINE RUNNING TESTS (KOER)

*WIGGLE TESTS

*OUTPUT STATE CHECKS

*FAILURE MODE EFECTS MANAGEMENT (FMEM)

*E40D ELECTRONICS DIAGNOSIS

*BATTERIES

*FIPL OPERATION AND IMPORTANCE

*SNAP-ON SCANNER FIPL ADSJUSTMENT

*KWIKTESTTM

BOX FIPL ADJUSTMENT

*FIPL VOLTAGE

*ENGINE SPEED SENSOR (DIESEL)

*TECA RELAY (DIESEL)

*VEHICLE SPEED SENSOR (VSS)

*SOLENOID BLOCK

*NEW! AAMCO’S KWIKCHECKTM

BOX

STANDARD TRANSMISSIONS – 150min, c1997

V3592.1 *POWERFLOW RWD AND FWD

*SYNCHRONIZER THEORY AND OPERATION

*ANTI-SHIFT MECHANISMS OPERATION

*SPECIAL TOOLS

*T-5 DISASSEMBLY

*GETRAG CLUTCH FORK BUSHING/BEARING

*GETRAG 282 FWD DISASSEMBLY

*MITSUBISHI 5-SPEED REAR BEARING

*SHAFT REBUILDING

*PARTS INPECTION

STANDARD TRANSMISSIONS – 60min, c1997

V3592.2 *T-5 REASSEMBLY TIPS

*GETRAG 282 REASSEMBLY TIPS

*CLEARANCE/ENDPLAY/PRELOAD

*LUBRICANTS

*HYDRAULIC BLEEDER TOOL

200-4R (SERIES) – 120min each, c1991


*CASE INPECTION AND REPAIR / 3RD

ACCUMULATOR

CHECKBALL CAPSULE

13

200-4R (SERIES) – 120min each, c1991

V3593.1 *OVERRUN CLUTCH AND OVERDRIVE PLANET:

INPECTION / INPUT ROLLER CLUTCH / PLANET

PINION WASHER REPLACEMENT / AIR CHECKS

*DIRECT CLUTCH AND CENTER SUPPORT: SANDING

THE DRUM / CLEARANCES / AIR CHECKS

*FORWARD CLUTCH: CLUTCH STACKING AND

CLEARANCES / UPDATES

*PUMP: FRONT SEAL POP-OUT MODIFICATIONS

V3593.2 *1-2 SLIDE-BUMP: SERVO MODIFICATION /

ACCUMULATOR MODIFICATION

*3-2 FLAIRS

*DOWNSHIFT CLUNKS

*VALVE BODY: TV HELPER SPRING / LOCK-UP DELAY

SWITCH / 2ND

GEAR STARTS

*GEAR TRAIN

* REASSEMBLY: ENDPLAY REAR UNIT AND MIDDLE

UNIT / 4TH

CLUTCH / ENDPLAY, FRONT UNIT /

AIR CHECKS / SERVO TRAVEL

440-T4 – 110min each, c1991

V3594.1 *UNIT DISASSEMBLY: ACCUMULATOR COVER /

CHANNEL PLATE / ENDPLAY CHECK, PRELIMINARY /

FINAL DRIVE

*CASE INPECTION

*CHANNEL PLATE INPECTION

*EARLY vs LATE VALVE BODY AND CHANNEL PLATE

*GEARTRAIN UPDATES: SPRAG AND ROLLER CLUTCH

UPDATES / OIL DAM

440-T4

V3594.2 *INPUT DRUM: INPECTION / REASSEMBLY / AIR CHECKING

*2ND

CLUTCH: INPECTION / REASSEMBLY / INTERCHANGES /

AIR CHECKING

*PUMP: INTERCHANGE / FLAT SANDING / REASSEMBLY

*VALVE BODY: CLEANING AND DISASSEMBLY /

VALVE SLEEVE REPAIR AND INSTALLATION / INTERCHANGE

V3594.3 *MODULATORS

*PRELUBRICATION

*TRANSMISSION REASSEMBLY

14

700-R4 – 110min each, c1991


*CASE INPECTION: 3RD

ACCUMULATOR CHECKBALL

CAPSULE

*REASSEMBLY: ENDPLAY / 3-4 ACCUMULATOR /

2-4 SERVO TRAVEL / SPEEDOMETER AND MANUAL

SHAFT LEVER SEALS

*VALVE BODY ASSEMBLY

* SERVO MODIFICATIONS

V3595.2 *PUMP: FLATNESS CHECKS / VANE GUIDE RINGS /

VANE INSTALLATION / VALVES / MODIFICATIONS /

ASSEMBLY

*FRONT SEAL POP-OUT: DRAINBACK HOLE

MODIFICATION / BUSHING INSTALLATION / FRONT

SEAL RETAINER

*EARLY vs LATE PUMP INTERCHANGE

*GOVERNOR REPAIRS

*CENTER SUPPORT

*GEAR TRAIN INPECTION AND DIAGNOSIS: FRONT

PLANETARY / REAR PLANETARY

*NOISE DIAGNOSIS

V3595.3 *INPUT DRUM: INPUT SHAFT – CHECKING FOR

CRACKS / INPUT SPRAG / FORWARD CLUTCHES / 3-4

CLUTCHES / AIR CHECKS / UPDATES / STACKING THE

CLUTCHES

*REVERSE INPUT DRUM: INPECTION / AIR CHECKS

*1987-88 UPDATES: CASE / INPUT DRUM / PUMP COVER /

REVERSE INPUT DRUM / VALVE BODY

CHRYSLER A604 – 105min each, c1992

V3596.1 *INPUT DRUM INTRODUCTION: INPUT DRUM

DISASSEMBLY / INPUT DRUM UPDATES /

INPUT CLUTCH RETAINER UPDATES /

REVERSE / OVERDRIVE PISTON UPDATES / INPUT

DRUM REASSEMBLY

*DIFFERENTIAL AND TRANSFER GEAR SETUP:

OUTPUT SHAFT SETUP / DIFFERENTIAL SETUP /

TRANSFER SHAFT SETUP

*VALVE BODY AND PUMP: VALVE BODY / CHANNEL

PLATE / THE IMPORTANCE OF BUILDING CLEAN

*PUMP

*SHIFT KIT, CLUTCHES AND FLUID

* TEST SECTION

15

V3596.2 *SOLENOID BLOCK: SOLENOID BLOCK

DISASSEMBLY& REASSEMBLY;

*DISASSEMBLY

*UPDATES AND REASSEMBLY: UPDATES / REASSEMBLY

*TEST SECTION

V3596.3 *ELECTRICAL SECTION INTRODUCTION

*EXTERNAL SWITCHES

*SNAP-ON SCANNER: USING THE CODES AND DATA

SCREEN / USING THE RPM SCREEN / CVI TESTS /

ATM TESTS / CHECKING A LIMP- IN CONDITION /

EXPLANATION OF SCANNER PRINTOUT / SCANNER

PRINTOUT WITH TROUBLE CODES

*OTC MONITOR 4000E

*ELECTRICAL SECTION WRAP- UP

RE-LEARN PROCEDURE

TEST SECTION.

HONDA 4-SPEED (SERIES) - 110min each, c1990

V3597.1 *TRANSMISSION DISASSEMBLY

*CASE PREPARATION

*MAIN SHAFT / COUNTERSHAFT SERVICE

V3597.2 *TRANSMISSION / PARTS IDENTIFICATION

* CLUTCH DRUM SERVICE

* LOW, 3rd

& 4th

CLUTCH APPLY CIRCUITS

*VALVE BODY, ACCUMULATOR AND

GOVERNOR SERVICE

V3597.3 *DIFFERENTIAL SERVICE AND ADJUSTMENT

*TORQUE CONVERTER


TOYOTA A140E (SERIES) -120min each, c1991


*PUMP: INTERCHANGE / CLEARANCES

*VALVE BODY AND ELECTRICAL: SOLENOID CHECKS

*VSS CHECKS

*SHIFT SOLENOID DIAGNOSIS: KWIKTEST / ERRATIC

SHIFTS

V3598.2 *DIRECT CLUTCH DRUM: CLEARANCE & AIR CHECKS

*FORWARD CLUTCH DRUM: CLEARANCE & AIR CHECKS

*EARLY OVERDRIVE HOUSING: CLEARANCE & AIR CHECKS

*LATE OVERDRIVE HOUSING: CLEARANCE & AIR CHECKS

16

TOYOTA A140E (SERIES) -120min each, c1991

V3598.2 *OUTPUT SHAFT: PRELOAD

*GEAR TRAIN

V3598.3 *CASE INSPECTION

*DIFFERENTIAL

*TRANSFER SHAFT: TORQUING

*REASSEMBLY: SPRAG ROTATION / ENDPLAY /

SERVO INSTALLATION & AIR CHECKS / NEUTRAL

SAFETY SWITCH ADJUSTMENT

ACCESS 5 (A DIAGNOSTIC CHALLENGE) – 90min, c1998

V3599.1 *CASE #1—1990 FORD PROBE 2.2L WITH A G4A-EL

*CASE #2—1992 FORD TAURUS 3.0L WITH A AXOD-E

*CASE #3—1988 OLDSMOBILE DELTA 88 3.8L WITH A

440-T4 (4T60)

*CASE #4---1997 JEEP GRAND CHEROKEE V8 WITH A 42RE

*CASE #5-1996 PONTIAC GRAND AM 3.1L WITH A

4T60-E

ACCESS 6 (SCANNING EUROPEAN VEHICLES) – 110min, c1998

V3599.2 *VOLKSWAGEN: OVERVIEW / ‘90 PASSAT / PHASE O

TRANSMISSION / ‘95 JETTA / PHASE 2 TRANSMISSION

*MERCEDES BENZ: OVERVIEW / ‘97S500 / 722.6

TRANSMISSION / ‘91300SL / 722.5 TRANSMISSION

*BMW: OVERVIEW / ‘97528I / 4L30-E TRANSMISSION

*VOLVO: OVERVIEW / ’98 S70/50-42LE TRANSMISSION

MAZDA/FORD G4A – 110min each, c1994


*MANUAL LINKAGE SEAL REPLACEMENT

*HARD PARTS INSPECTION

*UNIT/CASE ID

*PUMP

*SPRAGS

V3600.2 *INPUT DRUM

*3-4 DRUM

*2-4 BAND AND DRUM;

*FRONT SEAL POP-OUT

*STATOR O-RING REPLACEMENT:

*DIFFERENTIAL ID AND PRELOAD ADJUSTMENT

*FILTER AND PAN ID

*MISCELLANEOUS HARD PARTS

17

V3600.3 *VALVE BODY

*REASSEMBLY

*T.V. PRESSURE ADJUSTMENT

FORD ATX (SERIES) -105min each, c1991


*CASE: BALL BEARING vs ROLLER BEARING / INSPECTION

*SERVO: EARLY vs LATE / SEAL ID / SERVO SPRING APPLICATION

*PUMP: BUSHING R & R / AIR CHECKS

*TORQUE CONVERTER: PLANET STYLE / CLC / FLC

V3601.2 *DIRECT CLUTCH: IDENTIFICATION / CLUTCH

STACKING & CLEARANCE / AIR CHECK

*INTERMEDIATE CLUTCH: IDENTIFICATION /

STACKING & CLEARANCE / AIR CHECK

*GEAR TRAIN IDENTIFICATION & INSPECTION

*VALVE BODY AND GOVERNOR: GOVERNOR INTERCHANGE

V3601.3 *DIFFERENTIAL INSPECTION: GOVERNOR DRIVE

GEAR / BALL BEARING vs ROLLER BEARING;

*BALL BEARING DIFFERENTIAL

* ROLLER BEARING DIFFERENTIAL: SHIMS AND

COPPER GASKET / PRELOAD

*REASSEMBLY: SERVO ADJUSTMENT AND AIR

CHECK / UNIT ENDPLAY / FAILSAFE SPRING / AIR

CHECK VALVE BODY

FORD E4OD – 120min each, c1993


*PUMP

*COAST CLUTCH

OVERDRIVE PLANET ASSEMBLY;

*INTERMEDIATE & OVERDRIVE CLUTCH / PISTON HOUSING

*DIRECT DRUM

*FORWARD DRUM

V3602.2 *CASE & VALVE BODY IDENTIFICATION

*OUTPUT SHAFTS & EXTENSION HOUSINGS

*GEAR TRAIN

*CASE INSPECTION & REPAIR

*REASSEMBLY

*ELECTRICAL BENCH TESTING

*SUPER DUTY VEHICLES

18

FORD A4LD – 110min each, c1991

V3603.1 *DESCRIPTION OF OPERATION

*DISASSEMBLY

*CASE INSPECTION AND REPAIR: GOVERNOR BORE REPAIR

*CLUTCH ASSEMBLY REBUILDING: DIRECT CLUTCH /

OVERRUN CLUTCH / FORWARD CLUTCH

*SERVOS, INTERMEDIATE & OVERDRIVE:

*VALVE BODY

*VALVE BODY MODIFICATIONS

*GOVERNOR DISASSEMBLY & CLEANING

V3603.2 *PUMPS

*BELL HOUSING—FRONT SEAL POP-OUT

*PUMP & BELL HOUSING ASSEMBLY

*GEAR TRAIN CHECKS: PLANET ID – EARLY TO LATE

*REASSEMBLY: SERVO APPLY ARM ID / ENDPLAY, REAR

UNIT / ENDPLAY, FRONT UNIT / CASE CONNECTOR –

CHECKING THE DIODE / MANUAL VALVE ADJUSTMENT /

SERVO ADJUSTMENT, LOW REVERSE / MODULATOR ID /

BAND ADJUSTMENT, O/D & INTERMEDIATE

FORD AXOD – 120min each, c1991

V3604.1 *TRANSMISSION DISASSEMBLY

FORWARD, DIRECT & INTERMEDIATE CLUTCH ASSEMBLIES

* REVERSE CLUTCH

* CHAIN COVER

*VALVE BODY & PUMP INTERCHANGE

*CHAIN COVER, VALVE BODY & PUMP REPAIR

V3604.2 *LUBE CIRCUIT & GEAR TRAIN INSPECTION

*VALVE BODY, OIL PUMP & CASE PREPARATION


V3605 STOP THOSE LEAKS – 120min, c1989

KM 4 – SPEED TRANSMISSIONS – 115min, c1997

V3606 *MARK THE CONNECTORS FIRST!

*USING THE KWIKTEST PLUS

*TESTING EPC SOLENOID & SERVO SWITCH OPERATION

*COMPUTER SYSTEMS AND TROUBLE CODES

*CHECKING CODES W/ ORIGINAL KWIKTEST BOX

*CHECKING CODES WITH A VOLTMETER

* SCANNER CONNECTIONS

* READING DATA STREAM ON SCANNER

* ’97 OBD 11 SYSTEM

19

KM 4 – SPEED TRANSMISSIONS – 115min, c1997

V3606 *UNDERSTANDING TROUBLE CODES

*UNIT ID

*GEAR TRAIN ID

* PUMP & VALVE BODY

*VALVE BODY INSTALLATION

* PULSE GENERATOR LOCATION & THEORY

* SERVO----BORE, RINGS, AIR BLEED ORIFICE

* IDLER GEAR, DIFFERENTIAL & TRANSFER SHAFT SETUP

GENERAL MOTORS 4L60 / 4L60-E – 105min, c1998

V3607 *VALVE BODY 4L60

*4L60 SHIFT IMPROVEMENT/PR VALVE TRAIN

* GEAR TRAIN

* INPUT SPRAG ASSEMBLY

* 3-4 CLUTCH

* INPUT DRUM

*REVERSE INPUT DRUM

* REVERSE INPUT & L/R CLUTCHES 4L60-E

* 1-2/3-4 ACCUMULATORS

*PUMP- 4L60-E

* PUMP INTERNAL COMPONENTS- 4L60-E

*VALVE BODY / SEPARATOR PLATES-4L60-E

*SOLENOIDS AND HARNESSES

* FILTERS & PANS

*CASE & EXTERNAL COMPONENTS

* ASSEMBLY TIPS

*ELECTRICAL SECTION

GENERAL MOTORS 440-T UPDATES & 4T60-E – 115min, c1999

V3608 *INPUT DRUMS, 4TH

CLUTCH HUBS; AXLE SHAFTS

*2ND

CLUTCH DRUM

*440-T4 CHANNEL PLATES

*4T60-E CHANNEL PLATES

*OVERDRIVE (4TH

) CLUTCH

*DRIVEN SPROCKET SUPPORTS

*4T60-E GEARTRAIN & 1-2 ROLLER CLUTCH

*4T60-E DIFFERENTIALS

*440-T4 VALVE BODIES

*4T60-E VALVE BODIES

*4T60-E WIRING & TCC REGULATOR VALVE

*4T60-E ACCUMULATOR HOUSING & 1-2

ACCUMULATOR VALVE

*PUMPS

*DRIVE CHAINS / *PARK RODS

20

MAZDA/FORD F4A-EL – 105min, c1994

V3610 *BELL HOUSING ID

*SERVO ID & BAND ADJUSTMENT

*DIFFERENTIAL

*UNIT & ACCUMULATOR ID

*ELECTRICAL----BENCH TESTING

*MAKING THE F4A-EL LIVE

*INTRODUCTION---CODES & DIAGNOSIS

*FORD- ’91-’92 1.8L & 1.9L CODES

*MAZDA- 1 & 2 COMPUTER SYSTEMS

*FORD- ’93-94 1.9L DATA STREAM

*TRANSMISSION ELECTRICAL DIAGNOSIS

PRINCIPLES FOR INSTALLATION TECHNICIANS

“THE R & R VIDEO” – 160min, c1997

V3611 *BATTERY SAFETY/CHARGING/JUMP STARTING

*AIR BAG SAFETY

*VEHICLE INSPECTION/LIFT SAFETY

*UNDER HOOD DISCONNECTIONS

*BOLT ORGANIZATION/TOOLS

*REMOVAL RWD/4 X 4

*ENGINE BLOCK/FLYWHEEL INSPECTION

*REAR MAIN SEAL REPLACEMENT

*FORD STYLE COOLER LINE FITTINGS

*COOLER FLUSHING

*CONVERTER INSTALLATION/ORGANIZATION

*BELL HOUSING TO ENGINE INSTALLATION

*CONVERTER TO FLYWHEEL INSTALLATION

*FINAL UNDERCAR CHECKS

*TRANSMISSION FILL PROCEDURE

*FWD – ½ & FULL FRAME R & R

*FWD – CHRYSLER W/O FRAME

*T.V. CABLE ADJUSTMENT

*AXLE REMOVAL & CV BOOT REPLACEMENT

AAMCO TECH TV (SERIES) – 30min each, c2001

V3612.1 VOLUME 2

*HOW TO DIAGNOSIS ELECTRICAL PROBLEMS USING A

SCANNER & A DIGITAL MULTIMETER

V3612.2 VOLUME 3

*DIAGNOSIS OF KM 175 & 4LGO-E USING A SNAP-ON

SCANNER & A KWIKTEST BOX; TECHNICIANS WORK ON

A HYUDAY SONATA

21

AAMCO TECH TV (SERIES) – 30min each, c2001

V3612.3 VOLUME 4

*TECHNICIANS EXAM A 1995 FORD EXPLORER & A SATURN

V3612.4 VOLUME 5

*TECHNICIANS EXAM A HYUNDAI & A 1996 DODGE INTREPID

V3612.5 VOLUME 6

*TECHNICIANS EXAM THE EPC & THE TRANSMISSION RANGE

SYSTEM IN A FORD

V3612.6 VOLUME 7

*SNAP-ON MICRO-VAT, KWIKTEST PLUS TIPS & 4T65-E

CODE 1811

V3612.7 VOLUME 8

*SNAP-ON EUROPEAN CARTRIDGES & 42-47RE GOVERNOR

SYSTEMS

V3612.8 VOLUME 9

*DIRECTECH COMPUTER SYSTEM & AAMCO DEALERS

PREFERRED PARTS

DVD306 COMPLETE TECH VIDEO LIBRARY: JATCO JF506E

DVD307.1 AAMCO TECH TV (VOLUME 10) AIRBAG SAFETY

DVD307.2 AAMCO TECH TV (VOLUME 11) FLUSHING

TRANSMISSION COOLERS AND ENGINE COOLING SYSTEMS

DVD308 AAMCO TRANSMISSIONS: VALVE BODY SERVICING

DVD309 TECHNICIAN’S EXTERNAL DIAGNOSTIC SERVICE AND

PROTECT CHECK PROCEDURE PROGRAM

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