brochure track drills bucyrus

12
Reliability at work Efficiency Hydraulic Track Drills & Associated Rock Drill Products

Upload: washington-huallpa

Post on 25-Oct-2014

144 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: Brochure Track Drills Bucyrus

36°

54°

2.9 m (9 ft 5.875 in)

1.7 m (5 ft 6.82 in)

3.9 m (12 ft 9.75 in)

9.1 m (29 ft 9.94 in)

8.7 m (28 ft 8.43 in)

Reliability at work

Efficiency

Hydraulic Track Drills& Associated Rock Drill Products

Page 2: Brochure Track Drills Bucyrus

Bucyrus hydraulic track drills and rock drills are efficiently designed to facilitate optimized drill performance and serviceability, while maintaining the ruggedness and reliability our customers have come to expect from Bucyrus drill products.

Efficiency

Hydraulic Track Drills

Bucyrus continually enhances its hydraulic track drill product line with exciting innovations that make the equipment invaluable at customer sites around the world. Intelligently engineered to provide the greatest drilling performance, Bucyrus hydraulic track drills are designed with a sturdy frame for long life and high availability, and an advanced carousel rod changer for fast cycle times. Boom extensions on hydraulic track drills enhance drill pattern coverage. With ground-level access to service points, maintenance is quick and convenient, increasing uptime and productivity levels. At the core of our hydraulic track drills is a comprehensive line of proven Bucyrus rock drills that offer the fewest internal parts in the industry and convenient field serviceability, increasing uptime for the most effective drilling capabilities.

Page 3: Brochure Track Drills Bucyrus

Machine Service & Support

Bucyrus factory-trained service engineers are available throughout the world to provide our customers with the support necessary for meeting their production requirements. Our service engineers have the knowledge and experience to bring a successful result to the most demanding projects. In addition, they are backed by Bucyrus’ team of engineers, who have the design-based knowledge not available from other sources.

Page 4: Brochure Track Drills Bucyrus

Vast Pattern Coverage

Bucyrus offers a variety of configurations that enhance pattern coverage, allowing you to drill more with less set-up time required. Solid boom extensions enhance drilling by providing up to an additional 1.5 m (5 ft) of pattern coverage. Capable of working on a tight bench and on steep inclines, the 360º turntable on the R20T provides unmatched pattern flexibility and outstanding drill stability. The optional knuckle boom extends reach to 5.8 m (19.25 ft) and is used in rough terrain to reach up, down and over objects.

Advanced Drilling Aid

Bucyrus offers a drilling control system that features anti-jam, anti-plunge and anti-plug functionality. As rock conditions change, the system adjusts drill parameters to improve performance and reduce stress on consumables, encouraging long life.

Sturdy Frame

The Bucyrus track drill main frame is a box-section design comprised of 4 in x 8 in x ½ in rectangular steel tubing, heavily reinforced in high-stress areas.

Robust Boom

The boom features an improved weldment design, and the square tubing is reinforced in heavily loaded areas to provide thousands of hours of trouble-free service.

Extension boom

Knuckle boom

Page 5: Brochure Track Drills Bucyrus

Superior Carousel Rod Changer

Bucyrus has improved rod change time with innovation that allows the rock drill to move along the feed faster. Patented carousel and single rod change designs further improve hydraulic track drill productivity. The newly designed carousel rod changer reduces rod change time by more than 75% from previous linear models. Enhancing rod change speed are powerful dual rod grippers and a unique gate design that allows a rod and gate to move simultaneously.

The new carousel rod changer requires no lubrication and is innovatively engineered for long life and high availability with a corrosion-resistant coating on the wear parts such as rotating mechanisms and pivot pins.

Indexing and locking rods concurrently, the rod changer is faster, has more precise positioning and eliminates the need for electric sensors.

Because the new carousel rod changer weighs less, the boom extension can reach farther and can drill deeper (typically 30 m/98 ft) because the rod changer can hold more rods.

With the Bucyrus carousel rod changer, you can drill holes as close as 61 cm (24 in) to the highwall, which is 50% closer than with the linear rod changer.

The single rod changer option reduces cycle time with two rod grippers that allow you to quickly drill up to 10 m (32.8 ft) holes with no additional set-up.

Page 6: Brochure Track Drills Bucyrus

Strong Feed

The durably constructed feed is an improved design that incorporates high-strength, low-alloy steel “C” channel and plate webbing. Wear pad materials are specified for compatibility with the steel channel to give extended life.

Adjustable Feed Rest

To assist during tramming, the feed position height can be adjusted to best accommodate an operator’s field of view.

Feed Table Retaining Device

The unique design of the feed table incorporates a retaining device that keeps the feed secure.

Ergonomic Cab Design

All Bucyrus hydraulic track drills have cabs with rollover and/or falling object protection (ROPS/FOPS), as well as a comfortable operator’s chair, ample legroom, excellent visibility and responsive controls for increased productivity. All cabs are designed for front window push-out, which offers a second exit for the operator in case of emergency. The cab is also equipped with an emergency stop for immediate shutdown.

Dust Control System

Able to be positioned faster and more efficiently, the Bucyrus dust control system is designed with quick-release pins in place of bolts.

Page 7: Brochure Track Drills Bucyrus

Bright LED floodlights

Bright LED Floodlights

The new Bucyrus LED lighting system provides bright, generous light so operators have greater visibility. A new boom lamp ensures the drill hole is always illuminated, and additional lamps are supplemented to assist in drill repositioning.

Ready Accessibility

Service points such as the engine oil fill, as well as air, fuel and dust collector filters provide convenient ground-level access. This eliminates the need for a second person or step aid when performing maintenance.

All electrical wires are grouped, color-coded and numbered every six inches. The circuit panel is sealed for protection from dust, and is well-organized and easy to access.

The hydraulic hoses are neatly arranged, securely held and identified on the machine and on the maintenance drawing for fast, easy service.

Page 8: Brochure Track Drills Bucyrus

SD345

n Hole diameter: Up to 127 mm (5.0 in)n Hole depth: 22.7 m (74.5 ft)n Boom length—3.81 m (12.5 ft) with 1.5 m (5 ft) telescopic extension n Robust HPR4519 rock drill is field-serviceable with fewer total parts

than competitive modelsn Optional 51 mm steel capacityn CAT C-9 Tier III engine 205 kW (275 hp) @ 1,800 rpmn Heavy-duty, long-life main frame weldment is mounted on drill

undercarriage for advanced stability in rough terrainn Simple hydraulic system is easily maintainedn Manual rod changer rack or optional linear or carousel rod

changer holds 45 or 51 mm rods

n Hole diameter: Up to 127 mm (5.0 in)n Hole depth: 21.8 m–31.2 m (71.5 ft–102.5 ft)n Boom length: 3.81 m (12.5 ft) with 1.5 m (5 ft) telescopic extension

Optional knuckle boom has reach of 5.87 m (19.25 ft)n Robust HPR4519 rock drill is field-serviceable with fewer total parts than

competitive modelsn Optional 51 mm steel capacityn CAT C-9 Tier III engine 224 kW (300 hp) @ 1,800 rpmn Heavy-duty, long-life main frame weldment is mounted on drill undercarriage

for advanced stability in rough terrainn Simple hydraulic system is easily maintainedn Linear rod changer holds 45 or 51 mm rods. Optional carousel or single rod

changer availablen Drilling control system features anti-jam, anti-plunge and anti-plug functionality

R30C

n Hole diameter: Up to 152 mm (6.0 in)n Hole depth: 17.8 m–30.0 m (58.5 ft–98.5 ft)n Boom length:

– SCH5000C—2.59 m (8 ft 6 in) boom with .91 m (3 ft) telescopic extension – SCH5000CL—2.75 m (9 ft) fixed boom

n Robust HPR5128 rock drill is field-serviceable with nearly half the total parts of competitive models

n Optional rock drills to meet specific applications—HPR6030, HPR6832n Optional 60 or 68 mm steel capacityn CAT C-11 Tier III engine 242 kW (325 hp) @ 1,800 rpmn Heavy-duty, long-life main frame weldment is mounted on drill undercarriage

for advanced stability in rough terrainn Simple hydraulic system is easily maintainedn SCH5000C/CL - Linear rod changer accepts 51, 60 or 68 mm rods

SCH5000C/CL

Page 9: Brochure Track Drills Bucyrus

n Hole diameter: Up to 102 mm (4.0 in) n Hole depth: 20.3 m–31.2 m (66.5 ft–102.5 ft)n Boom length:

– R20—2.9 m (9 ft 6in) with 1.2 m (4 ft) telescopic extension– R20C—2.9 m (9 ft 6in) with .61 m (2 ft) telescopic extension– R20T—2.9 m (9 ft 6in) with 1.2 m (4 ft) telescopic extension

Optional knuckle boom has reach of 5.87 m (19.25 ft)n Robust HPR4519 rock drill is field-serviceable with fewer total parts than

competitive modelsn Optional 51 mm steel capacityn R20—Isuzu 6 cylinder Tier II engine 130 kW (174 hp) @ 2,400 rpmn R20C/R20T—Isuzu 4 cylinder Tier III engine 150 kW (203 hp) at 2,100 rpmn Heavy-duty, long-life main frame weldment is mounted on drill undercarriage

for advanced stability in rough terrainn Simple hydraulic system is easily maintainedn R20—Manual rod changer rack or optional linear rod changer holds 45 or

51 mm rodsn R20C/R20T—Linear rod changer holds 45 or 51 mm rods. Optional carousel

or single rod changers available

R20/R20C/R20T

Page 10: Brochure Track Drills Bucyrus

Bucyrus Rock Drills

Thousands of Bucyrus rock drills are in operation at construction, quarry, and mining applications around the world, where they provide the most effective drilling capabilities and high uptime.

• All major supporting bushings (shown in gold) are made of hardened bronze alloy for long life

• The accumulator assembly can be removed and charged remotely

Proven oscillator valve design and oversized accumulators

Stronger, short • connecting bolts instead of weaker long side rods

Page 11: Brochure Track Drills Bucyrus

Owner Serviceable

With a simple design that uses fewer parts than competitor drills, Bucyrus rock drills are designed to be serviced or resealed at a customer’s repair shop or in the field. That eliminates the need for special clean rooms or sending a drill to a manufacturer or specialty shop, thereby increasing uptime and reducing service cost.

Proven

The rock drills’ field-proven design was first introduced by the Gardner-Denver Company, which designed and sold the first rock drill line in the 1970s. Since then, it has been continually improved to enhance capabilities for high productivity. This technology is owned by Bucyrus today.

Durable Design

Many of the original features that enhance Bucyrus rock drill durability are still in use today, including:n High-alloy steel, carburized and hardened main body or cylindern Hammer bearings, which are pressed into the main cylinder base,

prevent the hammer from contacting any part of the cylindern Hammer bearings are complete cylinder sleeves, preventing cylinder

damage through contamination

Rock Drills

MODELStRack DRiLL

MODELSHOLE SiZE

OUtPUt POWER(nOMinaL)

ROtatiOn SPEED(MaxiMUM)

ROtatiOn tORQUE

HPR6832 SCH5000C/CL10.2 cm – 14.0 cm

(4.5 in – 6.0 in)26 – 32 kW(35 – 43 hp)

140 rpm2,000 Nm

(1,500 ft-lb)

HPR6030 SCH5000C/CL10.2 cm – 14.0 cm

(3.5 in – 5.5 in)21 – 30 kW(29 – 40 hp)

140 rpm1,875 Nm

(1,400 ft-lb)

HPR5128 SCH5000C/CL7.6 cm – 12.7 cm

(3.0 in – 5.0 in)20 – 28 kW(27 – 37 hp)

150 rpm1,875 Nm

(1,400 ft-lb)

HPR5123 R20, R30C, SD3456.4 cm – 12.7 cm

(2.5 in – 5.0 in)19 – 23 kW (25 – 31 hp)

160 rpm1,500 Nm

(1,100 ft-lb)

HPR4519 R20, R30C, SD3455.1 cm – 10.2 cm

(2.0 in – 4.0 in)10 – 13 kW(13 – 16 hp)

300 rpm 1,400 Nm (1,000 ft-lb)

Page 12: Brochure Track Drills Bucyrus

Reliability at workwww.bucyrus.com/drillsB_D

RI_

HY

DTR

AC

K_1

0_5_

E

#20 #24

Bucyrus is committed to improving environmental and safety performance through minimizing air and water emissions and reducing waste. We will control and eliminate, where possible, any source of hazards, hazardous materials and emissions involved in manufacturing and support processes.

track Drills

PLatFORM (MODELS) HOLE DiaMEtER HOLE DEPtH cOMPRESSOR ROck DRiLL

ScH5000 (ScH5000c/cL)

Up to 152 mm (6 in) 17.8 m-30.0 m (58.5 ft-98.5 ft)

11.3 m3/min (400 cfm)HPR5128 28 kW

(37 hp)

R30c Up to 127 mm (5 in)21.8 m-31.2 m (71.5 ft-102.5 ft)

9.9 m3/min (350 cfm)HPR4519 19 kW

(25 hp)

SD345 Up to 127 mm (5 in)22.7 m (74.5 ft)

8.5 m3/min (300 cfm)HPR4519 19 kW

(25 hp)

R20 (R20/c/t) Up to 102 mm (4 in)20.3 m-31.2 m (66.5 ft-102.5 ft)

7 m3/min (250 cfm)

HPR4519 19 kW (25 hp)