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1 Minerals Processing Solutions Grinding and Enrichment Higher product grade – reduced costs

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Page 1: Brochure Grinding and Enrichment

1

Minerals Processing Solutions

Grinding and EnrichmentHigher product grade – reduced costs

Page 2: Brochure Grinding and Enrichment

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Grinding and

1. EquipmentProducts with an unbeatable track record

4. ServicesPlants created for easy service and trouble-free operation

With more than 100 years in the mining industry, Metso designs and manufactures a comprehensive line of grinding and separation equipment - with over 8,000 grinding mill installations worldwide.

Even at the plant design stage, we create the conditions for trouble-free production and easy service. Mining Service also includes training, support and maintenance.

Optimum liberation at 30% lower costMetso grinding and separation technology is the effective way to reduce costs and increase production. It saves energy and reduces media consumption. We have the expertise and products to offer you the right solution, aiming to increase your profitability.

We offer a complete spectrum of engineering services – equipment, plant engineering,

Enrichment

Page 3: Brochure Grinding and Enrichment

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Grinding and

2. EngineeringThe best process equipment engineered into a state-of-the-art processing plant.

3. AutomationMaximizing production and product quality

All Metso engineering solutions are based on a holistic and deep process knowledge, from scoping study to full implementation and guaranteed production through life cycle services. This approach is the guiding principle when we design your plant.

Process control and automation is the most effective way to get the most out of your mineral processing plant. We are experts in integrating automation systems for concentrators, with a long experience and proven track record.

Optimum liberation at 30% lower costprocess automation and mining services - including design, installation, commissioning, start-up and product support.

• Improved grinding efficiency through the use of the new generation grinding technology

• Maximum mineral recovery

Enrichment

Page 4: Brochure Grinding and Enrichment

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1. EquipmentThe most efficient grinding equipment in the world

Metso designs and manufactures a com-prehensive line of grinding equipment as mills, classifiers, and related accessories for both wet and dry grinding systems. We offer a complete spectrum of engineering services for our equipment.

Metso has the most mature stirred milling technologies, the largest installed base in terms of quantity of units and installed power and a continuous development program.

The stirred milling technologies currently available can be divided into two sub-categories: gravity-induced and fluidized. Gravity-induced stirred mills initiate a ball charge motion via the rotational movement of a screw to provide a size reduction mechanism. In contrast, fluidized stirred mills use a rotational movement to fluidize a media-slurry mixture, resulting in a size reduction mechanism.

The type of mill and the circuit configur-ation are intrinsic to maximizing the grade and recovery profile of an ore. Metso has both stirred milling technologies in the Vertimill and the Stirred Media Detritor (SMD), allowing Metso to offer the optimum equipment solution for the circuit.

Page 5: Brochure Grinding and Enrichment

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Energy efficient Vertimill®Vertimills are globally recognized as energy efficient grinding machines and have been proven to grind more efficiently than ball mills with feeds as coarse as 6 mm to products finer than 20 microns. In addition to grind efficiency, reduced media consumption, lower installation cost, minimal maintenance, and minimal liner wear give the Metso Vertimill the lowest total cost of ownership for many applications, substantially improving the profitability of concentrators.

The Vertimill is a unique product offered exclusively by Metso. The technology was originally developed in the 1950’s. Metso successfully developed and implemented the technology in the first large scale metallic operations in 1980. In the thirty years since this, the Vertimill has obtained the largest installed base of any stirred milling technology.

• Savings in energy and mill media consumption • Replaces the inefficient final ball grinding stage• Three decades of successful VERTIMILL® applications, 300+ units in operation• From 15 to over 3,000 kW• Lowest cost for grinding feed sizes up to 6 mm• Product size down to 20 micron• Minimal installation, operational and maintenance costs

Hydraulic Roller Crusher– efficiency and flexibilityThe use of high crushing pressure on material is the most efficient way to perform comminution, guaranteeing a high reduction ratio. The Metso HRC follows this principle which ensures low operating costs by combining a low circulating load, high energy efficiency and low liner wear.

The innovative design of the Metso HRC enables the replacement of linings with nothing but a partial disassembly of the machine, considerably minimizing the downtime involved in performing this operation. The HRC has been designed to meet the highest safety standards and has features such as protection on moving parts and hydraulic overload protection.

Flotation systems contributing to the efficiencyMetso offers equipment and solutions for all enrichment and upgrading applications including classification, agitation, flotation, magnetic separation, sedimentation and filtration.

• RCS flotation machines. The latest design to use the circular tank concept combining the benefits of circular cells with the unique features of the mechanism to create the ideal conditions to maximize flotation performance for all roughing, cleaning

and scavenging duties. • DR flotation machines. Increases effective aeration through super- charging.• Flotation columns. For the past two decades columns have proven their ability to produce higher concentrate grades compared with conventional mechanical flotation cells.• Flotation pumps. The Sala series of vertical froth pumps VF has been designed to increase the pumpability of frothy suspensions.

Dry magnetic separationFlexible and cost-effectiveOften, dry magnetic separation can be more flexible than conventional wet magnetic separation and can provide large savings in grinding costs by recovering the valuable minerals at an early process stage.

Metso’s efficient dry drum magnetic separators for cobbing consist of a stationary magnetic yoke with a number of permanent magnets placed inside a rotating drum of non-magnetic material.

Metsos solutions to screeningWe offer screens for both wet and dry applications, and the screening media for optimum end product quality. Our equipment is easily adaptable for stationary and mobile crushing plants.

Page 6: Brochure Grinding and Enrichment

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2. EngineeringFrom conceptual study to implementation

Page 7: Brochure Grinding and Enrichment

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This print and all the inf ormation hereon is the property ofMetso Minerals and must not be made public, copied or usedin any way detrimental to our intetest. It is loaned subject to

return on demand, unless f urnished under contract prov isions.

Metso Minerals (Sala) ABSweden A1 2-172-000-GO-UH-011

BAttachment 4_Utility Distr

Diagram.igx

LSG 2006-08-17

File Name

Size

Scale Revision

Description Drawn Date

Checked

Approved

Date

Date

Reference Drawing

Sheet

Cont

MITTAL STEEL MEXICO S.A.PROYECTO EL VOLCAN

FLOWSHEET UTILITYGrindingPage 1 of 6

Waterm3/h

FINE ORE BIN

GM-01

WE-01

GMC-01

PX-01

SLP-01A

CY-01

SLP-01B

GM-02

PX-02

SLP-02B

SLP-02A

BF-01

FSP-01A

PROCESS WATERCOOLING SYSTEM

PAGE 6F5

SUPPLY LIMIT

PROCESS WATERGLAND SEAL WATER

HIGH PRESSUREF4PROCESS WATER

LOW PRESSURE SYSTEMPAGE 6

F1

Water0,0

Gland Water1,9

Gland Water2,2

Water166,8

Water65,0

Water65,0

Water501,1

Water263,6

Water1061,5

ATTACHMENT 4 - UTILITY DISTR. DIAGRAM

Attachment 2BASIC PROJECTEXAMPLE

Item No Client No Rev Quant Name Specification Document No

Weigth Installed Remarks

T/unit power kW4355- 4356

A 2 Slurry pump Svedala Thomas 24" x 22", VSXA-54 Simplicity pump with Ni-Hard (N5) and high chrome steel wear parts and gear box drive. Variable speed by frequency converter

2 x 800

4360- 4361

C 1 Hydrocyclone cluster Comprising 15 Nos of DS26 B Krebs cyclones complete with manifold, shut-off valves and launders.

40 13 cyclones in operation and 2 spares. Item 4261 is Option

4370,4375,4376

3 Clean up pump VASA G 284-100,L 120 with V-rope drive and Hichrome wear parts

3 x 11

4380:1 C 1 Sampler Automatic Pulp Sampler Rougher flotation feed.Primary sampler

4380:2 C 1 Sampler pump SALA SPV 232-50 4 Rougher flotation feed.

5300 A 1 Flotation steel tanks for rougher/scavanger

8 off each 130 m3 tank volume. Complete with feed and discharge boxes and froth launders

5301-5308

A 8 Flotation mechanisms for rougher/scavanger

Type Svedala RCS-130 for 130 m3 single cell tank

8 x 132

5309:1 C 1 Sampler Automatic Pulp Sampler Rougher/scavengecircuit tailings analysis

5309:2 C 1 Sampler pump SALA SPV 232-50 4 Rougher/scavengecircuit tailings analysis

5310 B 1 Flotation steel tanks for 1:st cleaner 3 off FLC 50 m3 tank volume.Complete with feed and discharge boxes and froth launders .

5311-5313

B 3 Flotation mechanism for 1:st cleaner Type Svedala RCS-50 for 50 m3 single cell tank

3 x 75

5314 A 1 Pump sump For column cell feeding pump Volume min. 2 m3. Height min. 4 m

Equipment List

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This print and all the information hereon is the property of Metso Minerals and must not be made public, copied or used in any way detrimental to our intetest. It is loaned subject to

return on demand, unless furnished under contract provisions.

Metso Minerals (Sala) ABSweden A1 2-172-000-GO-UH-021

BAttachment 1_Flowsheet

example.igx

LSG 2006-08-11

File Name

Size

Scale Revision

Description Drawn Date

Checked

Approved

Date

Date

Reference Drawing

Sheet

Cont

MITTAL STEEL MEXICO S.A.PROYECTO EL VOLCAN

FLOWSHEET Design CapacityGrindingPage 1 of 6

FINE ORE BIN

GM-01

SA-01

WE-01

GMC-01

PX-01 SLP-01A

CY-01

SUPPLY LIMIT

SLP-01B

GM-02

PX-02

SLP-02B

SLP-02A

SPLITTER BOX PRIMARY MAGNETIC SEPARATION

PAGE 2A1

CYCLONE FEED PUMPPRIMARY MAGNETIC SEPARATION

PAGE 2B1

DEMAGNETIZING COILSECONDARY MAGNETIC SEPARATION

PAGE 3A3

SPLITTER BOX PRIMARY MAGNETIC SEPARATION

PAGE 2A2

W

W

W

W

CV-01

W

W

CYCLONE FEED PUMP BOX PRIMARY MAGNETIC SEPARATION

PAGE 2A4

FSP-01A

PS-01 PS-02

PS-03

PROCESS WATERCOOLING SYSTEM

PAGE 6F5 CW

CW

CW

SUPPLY LIMIT

PROCESS WATERLOW PRESSURE SYSTEM

PAGE 6F1 W

APATITE FLOTATIONRETURN CLEANING STEP

PAGE 4D3

Dept. 1

Water0,0

t/h dry t/h wet% solids m3/h watersp.gr.solid m3/h pulp

pulp sp.gr.

Material

450,0 1000,045,0 550,04,60 647,8

1,544

Pump from Mill 1

1393,6 2787,250,0 1393,64,80 1683,9

1,655

Pump from Mill 2

1385,5 2112,565,6 727,04,80 1015,7

2,080

Cyclone U/F

354,6 1781,220,0 1426,64,80 1500,5

1,187

Cyclone O/F

1740,1 3893,744,7 2153,64,80 2516,1

1,547

Cyclone Feed

8,1 57,214,2 49,14,80 50,8

1,126

Flotation Return

450,0 461,597,5 11,54,60 109,4

4,220

Ore feed

Water181,3

Water65,0

Water65,0

Water552,5

Water292,1

Water1155,9

ATTACHMENT 1 - FLOWSHEET EXAMPLE

Our engineering solutions are based on a holistic and deep process knowledge, from scoping study to full implementation. Creating your plant design, the Metso unique simulation tools tailor the process to your requirements. The use of such tools is a prerequisite for maximum return on investment for your project.

Metso ProSim is a powerful steady-state and dynamic circuit modeling tool, allowing evaluation of alternate flowsheets and circuit design.

Metso Engineering for Conceptual studyA conceptual study is a high level, low cost identification and evaluation of potential business opportunities. The aim is to develop process solutions to achieve your long-term production targets. The study shows whether or not there is a business case that exceeds the investment criteria hurdle. You will get an initial indication of project worth and whether additional exploration and/or test work is justified.

We analyze the key parameters for input, production and output, and establish the optimised scope. After this phase

of the study, you determine whether or not to proceed to the next phase; a Pre Feasibility study.

Metso Engineering for Pre Feasibility studyWhen you need a PFS to assess the technical feasibility and investment potential, Metso can develop the best techno-economical process solution.

The client delivers global project requirements, such as production capacity, project schedule, product quality required by the market and constraints. Metso studies the alternative technical solutions and develops the recommended process for the ore samples from the deposit to be mined. The next step is to design the main process equipment. A plant layout drawing is developed, requiring a new building or for retrofitting into an existing plant, as required by the client.

Metso Engineering for Feasibility studyWe design the plant to assess capital and operating costs. An extended study is performed on larger ore samples to

minimize the risk. Based on the assessed risk of the process design, a pilot plant may be designed and operated for a longer period of time.

The process description, instrumentation list, control system philosophy and design are drawn up. Now we can design the plant with the process equipment layout, foundations, piping, steel structures, electrical diagrams etc., all adding up to a full engineering documentation package.

Implementation For Metso, implementation means constructing and commissioning the plant within project cost and schedule. Metso offers equipment supply, supervision and commissioning support.

We will supply all the materials sourced from Metso and our product lines will provide supervision for process equipment installation and commissioning. The recommended spares and wear materials are supplied as the plant nears completion.

Metso offer assistance with process com-missioning for a fast production ramp up.

Page 8: Brochure Grinding and Enrichment

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3. AutomationMaximum production and product grade

Page 9: Brochure Grinding and Enrichment

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As the market leader in the desig and manufacture of grinding and separation equipment, Metso know how to best control them - and thus to offer you a competitive advantage.

Metso process and automation know-how means productivity improvement. We are experts in integrating automation systems, from Electrical and Instrumentation Engineering to Advanced Process Control. Our solutions are always based on your existing equipment and standards.

PCD – Process Control DiagramThe PCD is the design of the control and instrumentation base required for your process with automation. Our engineers study the process design and operational data. Based on mass balances and other data, the instrumentation required to effectively control your process is chosen.

DCS - Distributed Control Sys-tem – centralized informationThe benefits of a DCS system are many: you get process data monitored, analyzed and presented where it is needed, for improved operations management. With the sensors and motor controls implemented it allows the process to be continuously controlled based on the readings from the process instruments.

The best possible pay-back from automation is Metso DNA process control system, a single automation system for all functions – process, machine, drive and quality controls.

APC -Advanced Process Control - an autopilot Advanced Process Control is essentially a mature technology and is installed in many plants around the world. Metso’s Optimizing Control System (OCS©) software is a leader in the field. The

OCS© system is designed to allow for complex analysis, e.g. using process data on-line with statistical models, linear programming with constraints, neural networks, fuzzy logic, soft sensor algorithms. The OCS© will typically result in several percentages improvement in productivity.

Page 10: Brochure Grinding and Enrichment

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4. ServicesTraining, support and maintenance for maximum production

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Health, Safety and Environment, HSEHSE is a major concern for all operations in the mining industry and Metso is committed to contribute to the highest possible standards in this respect. HSE is addressed with the same sense of responsibility as quality, productivity and cost efficiency. We conduct our operations in an environmentally sound way and offer you products and services that can help you to fulfill your environmental responsibilities. Our service staff have received extensive safety training and will support your local safety work.

Training servicesMetso’s professional training programmes are always tailored to meet the specific needs of your operations and your personnel. Our training programs can be conducted on-site at your location, at Metso’s training facilities, or as e-learning programmes.

Installation and maintenanceAs the world’s leading supplier of com-minution equipment for the mining industry we can also offer the most cost-efficient services for the installation, maintenance and repair of the machines. Our service solutions can include any-thing from availability guarantees for parts to extensive cost-per ton contracts that include parts, maintenance, repairs and performance optimization.

Spare and wear parts The performance and reliability of grinding equipment is highly dependent on the quality and availability of spare and wear parts. As an OEM Metso has full control of the design and manufacture of parts for our equipment, and can guarantee perfect fit and optimal function.

Metso supplies the world’s most complete range of mill linings in rubber, steel and combinations thereof. For Vertimills a unique magnetic liner provides out-standing protection and performance.

We have in-house polymer, metallurgical and foundry expertise that constantly work to improve the quality and wear characteristics of our wear parts, and based on our vast experience from different applications we have developed programs that can analyze wear data and optimize the design of linings for all type of mills.

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METSO_MINERALS_CMYK_pc

.pdf 21.5.2008 10:

20:57

Comment:

BHP Billiton is a global leader in the resources industry. Located in Chile’s

Atacama Desert 170 kilometres southeast of Antofagasta, Escondida is

the world’s largest copper producer, producing copper from open pit

mining. Escondida is also one of the lowest cost copper producers.

System continuously maintained in operation.

Retro� t of VisioFrothTM technology for 80 cameras at Los Colorados

concentrator in 2006.

On going contract for designing the VisioFrothTM installation at the

columns circuit at Los Colorados.

BHP Billiton, Chile

Customer: BHP Billiton

Plant: BHP Billiton Escondida in Chile

Ore: Copper

Project

description: Process optimization and automation

Technology/

products: 102 VisioFrothTM cameras and

� otation control at Laguna Seca

concentrator in 2003

Bene� ts: Formal evaluation in 2004:

1.5% increase in Cu recovery

Total bene� ts above 100 Million US$

Year: 2003

Metso Process Solutions

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METSO_MINE

RALS_CMYK_

pc.pdf 2

1.5.2008

10:20:57

Vale, Brazil

Comment:

VALE is the No 1 producer of iron ore and pellets in the world.

In 2006, the quantity of these products shipped was 272.682 million tons.

Customer: Vale, Brazil

Plant: 7 plants in Brazil

Ore: Iron

Project

description: Process optimization and automation

Technology/

products: Design and implementation

of process automation for

7 pellet plants

Bene� ts: 2-5% capacity increase

1.5-3.5% energy savings

20-40% stabilization of quality

Total bene� ts 200 Million US$

Year: 1999-2005

Metso Process Solutions

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METSO_MINERALS_CMYK_pc.pdf 21.5.2008 10:20:57

Iron Ore

Process Optimization and Automation projects

References, Iron Ore

Optimizing Control System (OCS©)Labrador City (Iron Ore Company of Canada/Rio Tinto)Malmberget (LKAB, Sweden)Kiruna column apatite � otation circuit (LKAB, Sweden)Kiruna AG and pebble mills (LKAB, Sweden)Kiruna KA1 concentrator and � otation plant (LKAB)Kiruna KA2 apatite � otation plant (LKAB)Timbopeba (Vale, Brazil)Itabira (Vale, Brazil)Paraburdoo (Hamersley Rio Tinto, Australia)Tom Price (Hamersley Rio Tinto, Australia)Carajas (Vale, Brazil)Germano (Samarco, Brazil)CSN (Brazil)Caue (Vale, Brazil)

Metso Process Solutions

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METSO_MINERALS_CMYK_pc.pdf 21.5.2008 10:20:57

Comment: Codelco is the main copper producer in the world. The Corporation also

controls around 20% of the world reserves of this metal.

Andina produces around 236,356 metric tons a year of � ne copper, it also

delivers 3,308 metric tons of Molybdenum per year.

Bene� ts after � rst tests 2004.

Codelco, Chile

Customer: Codelco

Plant: Codelco, Andina, Chile

Ore: Copper

Project description: Process optimization and automation

Technology/ products: Split cameras, discharge in

pre-crushing, software etc

Bene� ts: 8.9% increase in SAG Mill´s actial

treatment capacity

0.6 kWh/ton in speci� c power

consumption

Additional economic bene� t of

7.8 Million US$, due to 1.6%

improvement in copper purity

Year: 2004-2007

Metso Process Solutions

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METSO_MINERALS_CMY

K_pc.pdf 21.5.20

08 10:20:57

Comment:

LKAB is an international high-tech minerals group, one of the world’s

leading producers of upgraded iron ore products for the steel industry

and a growing supplier of industrial minerals products to other sectors.

LKAB supplies customized iron ore products for blast furnaces and

direct reduction.

Pellets are sintered, centimeter-sized spheres of ore with a high iron

content and uniform quality.

Design and implementation of a model-based expert control system,

integrated with the site-level Management Information System

Metso Process Solutions LKAB, Sweden

Customer: LKAB Kiruna

Plant: KA2 Concentrator

Ore: Magnetite (iron)

Project

description: Process optimization and automation

Bene� ts: 6% increased production reported

by the customer

Year: 1996-2000

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METSO_MINERALS_CMYK_pc.pdf 21.5.2008 10:20:57

Gold Ore

Process Optimization and Automation projectsReferences, Gold OreOptimizing Control System (OCS©)Troilus Gold (Inmet, Québec, Canada)Lone Tree (Newmont, Nevada, USA)Sadiola (Anglogold, Mali)

Mponeng (Anglogold, South Africa)Geita (Anglogolds, Tanzania)Kloof (Gold� elds, South Africa)Rio Paracatu (Rio Tinto, Brazil)Maricunga (Chile)Telfer (Australia)Pierina (Barrick, Peru)Kopanang (Anglogold, South Africa)Noligwa (Anglogold, South Africa)St. Ives (Gold� elds, Australia)Tarkwa (Gold� elds, Ghana)Iduapriem (Anglogold Ashanti, Ghana)

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METSO_MINERALS_CMYK_pc.pdf 21.5.2008 10:20:57

Copper and Base Metals Process Optimization and Automation projectsReferences, Copper and Base MetalsOptimizing Control System (OCS©)Escondida (BHP Billiton and Rio Tinto, Chile)

Los Pelambres (Chile)Copperton (Kennecott, Utah)Garpenberg (Boliden, Sweden)Freeport (Indonesia)Greenscreek (Kennecott, Alaska)Toquepala (Peru)Red Dog (Alaska)Brunswick (Noranda, Canada)Andina (Codelco, Chile)Northparkes (Rio Tinto, Australia)CMM Vazante (Brazil)CMM Morro Agudo (Brazil)Antamina (Peru)

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Pyrometallurgy

Process Optimization

and Automation projects

References, Pyrometallurgy

Optimizing Control System (OCS©)

Iron Ore Pellet Plants

Vitoria, Brazil

Seven straight grate pelletizing plants (Vale)

Ubu, Brazil

Two straight grate pelletizing plants (Samarco)

Hoogovens, The Netherlands

One straight grate pelletizing plant (Corus)

Virginia, Minnesota

One grate kiln pelletizing plant (US Steel)

Lime Calcination

OCS© for standard plants (Svedala, USA)

Greer Lime (USA)

Carmeuse (USA)

Lhoist (USA)

Dryers Control

Kennecott Utah smelter (USA)

Mineraçao Rio do Norte (Brazil)

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METSO_MINERALS_CMYK_pc.pdf 21.5.2008 10:20:57

Comment: Kennecott Utah Copper Corporation (KUCC), a division of Rio Tinto Group, is a mining, smelting, and re� ning company. Its corporate headquarters are located in Magna, Utah, USA. Kennecott operates one of the largest open-pit copper mines in the world in Bingham Canyon, Salt Lake County, Utah.

Subsequent extensions with• VisioFrothTM (43 cameras)• VisioBallTM, (2 cameras)• Software for KOIS project• New fl otation columns (4), and retrofi ts (20)• VisioRockTM and AudioMillTM experiments, etc

Kennecott, USA

Customer: Kennecott Utah Copper Corporation

Plant: Kennecott, Utah USA

Ore: Copper

Project description: Process optimization and automation

Technology/products: Optimizing Control System (OCS©) retro� t on the 4 SAG mills and 8 ball mills

Bene� ts: 5% increase in tonnage attributed to MMPT process automation system

Year: 2002

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Comment:

Freeport-McMoRan Copper & Gold Inc. (FCX) is a leading international

mining company with headquarters in Phoenix, Arizona. Freeport

Indonesia mines, processes and explores for ore containing copper, gold

and silver.

In 2001, Freeport Indonesia decided to migrate the expert system

interface from another platform to Optimizing Control System (OCS©).

In 2002, Rio Tinto and Metso Minerals Cisa jointly re-implemented the

grinding control system in OCS© with DPO logic in OCS©. Several times

faster and much easier to maintain.

SAG mill control with OCS© still almost entirely model-based and well

maintained.

Freeport, Indonesia

Customer: PT Freeport

Plant: Indonesia

Ore: Copper

Project

description: Process optimization and automation

Technology/

products: Flotation control

172 VisioFrothTM cameras

Bene� ts: Pay back time

estimated by PTFI = 51 days

Recovery increases: 2.6 to 3.9%

for copper

25% frother dosage reduction

Year: 2001-2002

Metso Process Solutions

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METSO_MINERALS_CMYK_pc.pdf 21.5.2008 10:20:57

Comment: AngloGold Ashanti Limited is a global gold producer with 21 operations

on four continents. In South Africa, AngloGold Ashanti operates seven

wholly owned underground mines.

Optimizing Control System (OCS©) for grinding control at Sadiola, Mali,

in 1999. OCS© for grinding control at Mponeng, end of 2001.

OCS© for grinding control at Kopanang in 2004.

OCS© for grinding control at Noligwa in 2005.

Supplemented with VisioRockTM in 2006 at Noligwa.

OCS© also at Iduaipriem, Ghana and Geita, Tanzania.

AngloGold Ashanti, Ghana

Customer: AngloGold AshantiPlant: AngloGold Ashanti Iduapriem, Ghana

Ore: Gold

Project description: Process optimization and automation

Technology/products: Blast fragmentation modelling was

undertaken to determine new blast

designs that would decrease the ROM

particle size and rehandle costs.

These blast designs were adopted by

site and represented a 3.5% increase

in total blasting costs. Bene� ts: The results of the � ner fragmentation

were dramatic with an increase in

crushing plant productivity of 21

to 32%.

Year: 1999-2006

Metso Process Solutions

Metso Minerals, P.O. Box 74, Terminalsgatan 2, S-231 21 Trelleborg, Sweden, www.metso.com/miningsystems 2847-03-13-ESBL/Trelleborg

We have delivered our technology to all the leading mining companies

Metso Process Solutions delivers success. We have more than 100 reference cases around the world. Cases, based on both innovative as well as proven solutions. A proof of this success is that we constantly get new assignments from our customers. Assignments, giving our partners strong competitive advantages and an optimized production.

1 Northgate Exploration - Gold, Copper

2 Cleveland Cliffs - Iron

3 Falconbridge - Copper, Nickel

4 Kennecott - Copper

5 Phelps Dodge - Copper

6 Seminole Electric Cooperative - Limestone

7 Agnico-Eagle - Gold

8 Agrium - Phosphate rock

9 Albian Sands - Oil

10 Mexicana de Cobre - Copper

11 Suncor Energy - Oilsand

12 Minera Escondita - Copper

13 Boliden Westmin - Zinc

14 Huckleberry Mines - Copper

15 Minera Alumbrera - Gold, Copper

16 Tampa Electric - Coal

17 Alumina Partners of Jamacia - Alumina

18 Minera Los Pelambres - Copper

19 Campagnie Minera Inmet - Gold

20 Dragon Products - Limestone

21 Quebec Cartier Mining - Iron

22 Southern Peru Copper - Copper

23 Highland Vallee - Copper

24 IOC - Iron

25 Antamina - Copper

26 Los Pelambres - Copper

27 Los Bronces - Copper

28 BHP - Escondida Copper

1 AngloGold Ashanti - Gold

2 Sar Chesmeh - Copper

3 Akka Gold Mining - Gold

4 Poltava (Svedala) - Iron

5 Cayeli Bakir Isletmeleri - Copper, Zinc

6 Rugby Cement - Limestone, Cement

7 Boliden Atik - Copper

8 Kisladag - Gold

9 Anglo Sadiola - Gold

10 Anglogold Idruapriem - Gold

11 Morila - Gold

12 Kansanshi - Copper

13 Impala Zlmplants - Platinium

14 De Beers - Diamond

15 LKAB - Iron

29 Phelps Dodges Candelaria - Copper

30 Codelco - Copper

31 Codelco Mansa Mina - Copper

32 Vale Sossego - Copper

33 Salobo - Copper

34 RPM - Gold

35 Bunge Cajati - Phosphate

36 Alumbrera - Copper, Gold

37 Vale - Iron

1 Batu Hijau - Copper

2 Porgera - Gold

3 Marandoo - Iron

4 Hamerslee - Iron

5 Bodington - Gold

6 BHP - Iron

7 Fimiston - Gold

8 KWCM - Nickel, Uranium

9 KCGM - Gold

10 St. Ives - Gold

11 Ravenswood - Gold

12 Pasminco - Zinc

13 Cadia - Gold, Copper

14 Ernest Henre - Gold

15 P.T. Freeport - Gold, Copper

16 Kupol - Gold

17 Al Rosa - Diamond

Examples from case studies:

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