breton company profile

23
Leading the Way Breton:proud past, forward thinking

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Breton Company profile

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Page 1: Breton Company Profile

Leadingthe Way

Breton:proud past, forward thinking

Page 2: Breton Company Profile

1

“To our father Marcello,

We’d like to dedicate this collection of words and

photographs

Because of his intuition,

His intelligence,

His wisdom and his humanity,

We owe him all of this

Which is not just a great company

But also

A training-ground for life

A laboratory of innovative ideas

A team of people of great value”

Dario and Luca Toncelli

Page 3: Breton Company Profile

The

Company’s

2

Filosofia aziendale

Breton: a farsighted Company

This monograph is an overview of

Breton S.p.A. that has grown and

ascertained itself on the market

thanks to its winning philosophy

dedicated to research and

d e v e l o p m e n t , o n g o i n g

improvement, innovation and high-

quality products and services.

This philosophy greatly desired by

the owners is in fact created by all

the people who work within the

company and thanks to their

creativity and dedication, have

contributed to and continue to

contribute each and every day to the

success of this company.

Philosophy

3

Filosofia aziendale

Page 4: Breton Company Profile

4

The Owners

The

The Owners

Breton was first established in

1963 by Marcello Toncelli, who

perceived the enormous potential

in developing a market which was

absolutely innovative and at the

time practically unexplored:

developing new technologies and

manufacturing industrial plants for

producing composite stone.

Since the beginning of its activity

Breton has also dedicated itself to

manufacturing machines and

plants for processing natural

stone. The founder’s farsighted

entrepreneurship and his

enormous aptitude for developing

innovating ideas were the assets

that enabled the company to

rapidly grow becoming in a just few

years an industrial reality in the

foreground, and later to become

the world market leader.

Around the mid 90’s the company

decided to move into the market of

the fabrication of numerical control

machining centres for application

in the mechanical industry, and in

a very short period of time Breton

became one of the important

manufacturers in this industry at a

world level.

Today Breton S.p.A. is under the

control of Luca and Dario Toncelli,

who run the company with the

collaboration of the founder's long-

time partner, Roberto Chiavacci,

who holds the office of Vice

President of the Board of Directors.

The company occupies a land area

of approx. 80.000 sq.mt., of which

38.000 are covered.

owners

5

The Owners

Page 5: Breton Company Profile

6 7

Page 6: Breton Company Profile

8

Our Line Of Business

Breton Composite Stone Plants

In the sector of plants for the

fabrication of composite stone

(Engineered Stone®), Breton

stands alone worldwide in its

technological know-how and

leadership position.

The technologies applied to Breton

plants, protected by numerous

international patents, are the result

of years of research and

development. Our engineered stone

plants produce high-quality,

technologically advanced and

decorative products for the building

and furnishing industry, which are

widespread, well known and

appreciated worldwide. Every year,

in various production sites

throughout the world, the plants

installed by Breton produce millions

of square meters of engineered

stone.

Breton is currently involved in the

following activities:

• design and manufacture of plants

for producing composite stone

and development of the

manufacturing technologies.

• design and manufacture of

machines and plants for

processing natural stone

• design and manufacture of

numerical control machining

centres for high-speed machining

with various applications in

diverse sectors such as die-

making, aerospace, cars and

general mechanics.

• design and manufacture of

machines and plants for

processing ceramic materials.

busin

ess

Ou

r L

ine

Of

Our Line Of Business

9

Machines And Plants For

Processing Ceramics

Thanks to the experience acquired

over the years working with natural

stone, Breton has developed a

complete range of machines and

integrated production lines for

processing porcelain granite

applying exclusive technologies.

High-Speed Machining Centres

Around the mid 90’s Breton strongly

moved into the market of high-

speed machining and developed a

range of innovative numerical

control machines with specific

machining technology.

The Breton high-speed machining

centres satisfy the needs of die

manufacturers in all fields, as well

as the car, aeronautic and

aerospace industries.

In a few years Breton has affirmed

itself even in this market.

Breton Machines And Plants For

Processing Natural Stone

The unequalled experience acquired

over the years and the complete

range of machines offered, allow

Breton to meet all its customers’

needs from the small workshop to

the industrial production site.

The range of machines available

covers all the various production

requirements from block sawing to

producing various types of finished

products. Breton is a specialist in

its field for all of its machines and

plants, and develops innovative

ideas with exclusive patented

manufacturing technologies.

Page 7: Breton Company Profile

10

Customer Value

Customer

11

Customer Value

Customer Value

The company has always focalised

its attention on the Customer,

offering modern, precise and

efficient services as an essential

complement to the high-quality and

high-performance machines

supplied.

value

Page 8: Breton Company Profile

12

Customer Value

Right from the first contact and

throughout the commercial

relationship, Breton is always by the

customer’s side to help find the

right solutions by selecting the

appropriate product, providing

assistance when setting up the

production site and installing the

machines, training the operators,

transferring the technical know-how,

and finally providing the after-sales

technical support.

Breton only uses qualified staff

experienced in their specific fields

and who are always there for the

customer.

Customervalue01

13

Customer Value

02

03

04

05

06

Page 9: Breton Company Profile

Research

14

Research and Development

Research And Development

Our company is dedicated to

research.

Research and Development is the

key to our success.

Our chemical-physical laboratory

and our mechanical and electronic

design departments develop new

ideas for products, processes and

manufacturing technologies.

The ever-innovating technological

content of our machines and plants

enables us to maintain our status

as market leader in all our company

activities.

Development

15

Research and Development

and

Page 10: Breton Company Profile

01 02

06

Research andDevelopment

16

Research and Development

03

04

05

The new Research and Development Centre

17

Research and Development

Page 11: Breton Company Profile

Quality

18

Quality Control

05

04

03

01

02

19

Quality Control

Quality Control

Breton’s organizational structure

and the fact it has always worked

respecting quality standards both in

its organization and throughout the

production phases, allow us to offer

our customers a high-quality product

and service.

We were the first company in this

field to receive the UNI EN ISO 9001

Quality Certification in 1992 and in

2003 we have been awarded the

UNI EN ISO 9001 – VISION 2000

Quality Certification.

control

Page 12: Breton Company Profile

Assistance

Design And production

20

Design And Production

All mechanical, electronic and

electric design is developed in-

house in order to ensure a total

technological control.

A team of engineers and specialized

technicians ensures ongoing

product development.

Machine design is developed

utilizing the modern CAD-CAE

technology to ensure fast results.

And it is in this department that

innovative ideas take on form to be

then transformed into products.

Our products are mostly

manufactured in-house utilizing

advanced computerized systems.

In our production departments we

have modern automatic machine

tools and advanced manufacturing

processes permitting us to achieve

very high-standards of quality and at

Productiona

21

Design And production

Design

nd

Page 13: Breton Company Profile

22

Design And production

Assistence Productiona

Design

nd

01 02 03

the same time reduce production

times trying to achieve the cost

savings required by the market.

Excellent craftsmanship, regular

quality controls on goods in entry

and rigid final testing all ensure the

renowned performance and

reliability of Breton machines and

plants.

23

Design And production

05 06 0704

Page 14: Breton Company Profile

24

Assistance

08 09 10

Assistence Productiona

Design

nd

Assistance

To be Breton Customer means to

choose quality, efficiency and

excellence not only of machines

and plants but also of

complementary services.

We provide our customers with a

qualified pre-sale advice, an

efficient installation and start-up

service and a thorough training to

operators in order to optimize the

machine running. Finally, an

excellent after-sale service

composed of at least 50

technicians in charge with the

installation and assistance at the

Customer’ site and of a staff of

25

Assistance

11 12 13 14

in-house technicians for the "on-

line" solution of the problems,

completes the package offered.

Our parts department, always

adequately maintained, enables

us to respond to Customers'

requests from all over the world

very quickly.

A network of external authorized

workshops located throughout

the world allows us to expedite

Customers' requests for spare

parts and assistance in a more

timely and widespread manner.

Page 15: Breton Company Profile

26 27

Page 16: Breton Company Profile

28

Production departments

01

07

09

02 03

The production departments

29

04 05 06

08

10

Production departments

Page 17: Breton Company Profile

03 04 05

30

02

Products: Composite stone (engineered stone) manufacturing plants.

Products: Machines and plants for natural stone

06 07 08

31

09

01

10

Products: Plants for composite stone

Page 18: Breton Company Profile

32

02

0605

03

Products: Machines and plantsfor working natural stone

Products: Machines and plants for natural stone

01

04

33

Products: Machines and plants for natural stone

07 08

Page 19: Breton Company Profile

03

04 05 06

34

01

02

Products: Machines and plants for working ceramic materials

Products: Machines and plants for ceramic materials

07 08 09

31

10

35

Products: Machines and plants for ceramic materials

Page 20: Breton Company Profile

36

01 02 03

08 09

Products: High-speed machining centresfor mould makers, aeronautic and car fields and for mechanics in general

Prodotti : macchine e impianti

Products: High-speed machining centres

37

04 05 06 07

10 11

12

Products: High-speed machining centres

Page 21: Breton Company Profile

38

The History

The

39

The History

History

The History

We believe in history as it makes us

confident in the future and in the new

ideas to come as they will help us

maintain our position as market

leader. We have a time-honoured

tradition that has lasted for over 40

years and we would like to conclude

this overview by underlining the most

important events which have

characterized the life of Breton in all

these years of success.

Thanks to the consistent impulse the

company gave the local economy, the

late founder Marcello Toncelli was

conferred the title Honorary Citizen of

the Town of Castello di Godego, which

is in fact the location where the

company is based. He was then later

conferred the honour “Cavaliere del

Lavoro” (Knight of the Order of Labour

Merit of the Italian Republic) by the

President of the Italian Republic. He

was also nominated Honorary

member of the International Eurasian

Academy of Sciences of Moscow and

Academician of the International

Academy of Sciences of St.

Petersburg and finally he was also

conferred the title Honorary Citizen of

the City of Le Sueur, Minnesota (USA).

Page 22: Breton Company Profile

40

The History

1963

1975

1992

1979 1983

41

The History

19851984

1966 1968

19981996

2000

2004

1963

1966

1968

1975

1979

1983

1984

1985

1992

1996

1998

2004

Breton is founded by Marcello Toncelli

The first plants for manufacturing small blocksof composite stone using the vibration only are

installed

The first "Vacuum Vibro Mixer" plants formanufacturing large blocks of composite stone

using the vacuum vibration are installed

The first "Bretonstone BL 120" plants formanufacturing small-sized composite stoneslabs using the vacuum vibrocompression

technology are installed

Breton is the first to install the revolutionarycontinuous polishing machine for granite slabs

"Levibreton KG" which later became famous all over the world

The first "Bretonstone Block BB" plants formanufacturing large blocks of composite stone

using the vacuum vibrocompressiontechnology are installed.

The first "Bretonstone BL 308" plants formanufacturing large slabs of composite quartz

using the vacuum vibrocompressiontechnology are installed

The first numerical control machining centrewith automatic tool change for processing

stone "Contourbreton NC 120" is installed.

Breton: the first company in its field to havebeen awarded the International Quality

Certification UNI EN ISO 9001.

The first plants for manufacturing cement-bonded tiles using the "Bretonterastone"

compaction by vibration under vacuumtechnology are installed

Matrix is developed: the first Breton machiningcentre with 5 interpolated axes for mould high-

speed finishing

The new Research and

Development Centre is inaugurated.

2003Breton Quality System Certification improves,

from UNI EN ISO 9001 to UNI EN ISO 9001-

VISION 2000

2000The new closed-cycle moulding technology of

the "Bretonstone" slabs into special rubber

moulds is developed.

Page 23: Breton Company Profile

42 43

And the story goes on...