brake system in automotive industry

7/29/2019 Brake System in Automotive Industry

1/26


2/26

Marketing Value Of Brake System Project Objectives

Brake System And Its Units

Solid Model

Finite Element Analysis

Analysis Of A Drum Brake Force

Visual Prototypes

Conclusion


3/26

The worldwide automobile brake system market is floodedwith advanced, modern and cost effective brake system

technologies. Canada (21.73%), Mexico (19.22%), Japan

(16.33%), China (13.56%) and Brazil (6.54%) are the largest

manufacturing countries of automobile brake systems in

the world.

Annual revenue If looking at the world market we find the

revenue of the automobile braking systems industry in the

year 2006 was about US $ 13.98 billion


4/26

We can summarize the project objectives in following points:

1) Identifying function of disk brake and its parts.

2) Discussing the performance of the disk brake and the

microstructure of the friction pad.

3) Developing a solid model for the disk brake using

solidworks along with its detailed drawings.

4) Developing a finite element model in order to study the

mechanism of rotor and pad at different situations.


5/26

5) Developing an optimum design for the rotor using

solidworks software.

6) Conducting force analysis on the drum to evaluate:

a. The total braking torque.

b. The maximum pressure on the shoe and its location.

7) Making visual prototypes for main components of brake

system


6/26


7/26


8/26


9/26


10/26


11/26


12/26


13/26


14/26


15/26


16/26


17/26


18/26


19/26

Deenergizing shoe Self-energizing shoe


20/26


21/26


22/26


23/26


24/26

the dimensions of brake system components can

optimize any dimension if we give appropriate

studies

Reduce rotor width achieve reduce in weight

equal 8.15% This save can increase the profit of

producing in mass production

the lining material in the maximum pressure side

must be more reliable to resist the applied forces


25/26

1. This project represents an application of reverse

engineering in the car brake system

2. Solid models, finite analysis ,virtual prototypes

are all used throughout the reverse engineering

stage

3. The present work shows that a lot of

development and improvement could be achieved

in the brake system through the models

developed


26/26

brake system in automotive industry

Documents