brake pad replacement

8/3/2019 Brake Pad Replacement

http://slidepdf.com/reader/full/brake-pad-replacement 1/22



Probably this one (not the first one)



PROCEDURE 1: BLEED BRAKES

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Condition: The brake pedal feels spongy or mushy and it takes a few pumps on the pedal before any braking

action occurs; OR some part of the hydraulic system has been opened for inspection or repair; OR you are

replacing the brake fluid.

Tools and Materials:



y Pint of DOT3 or 4 brake fluid,

y small glass jar with lid,

y at least 18 inches of 3/16th

inside diameter clear plastic hose (old suction tubing from a hospital

works well),

y 10mm box end wrench,

y safety glasses,

y jack,

y jack stands,

y a Friend who can hear and is willing to follow your instructions.

My son has been helping me bleed brakes since he was three years old.

Remarks: Wear safety glasses while you bleed the brakes and be careful not to get any brake fluid in your

mouthits extremely poisonous. Use the glass jar to catch the used brake fluid, and then properly dispose of

it.

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Caution! Brake fluid is like a magnet for moisture in the air. On a humid day an open can of brake fluid can

become contaminated within a few minutes, so keep the can of brake fluid tightly sealed and the reservoir

caps on except when adding fluid.

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Step 1. Chock, Jack, Block, Remove Wheels.

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Step 2. Bleed Master Cylinder .

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St ep 3. Locat e Bleeder Valves.

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St ep 7. Bleed Load S ensing Valve.

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St ep 8. Do This and That .

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St ep 9. Clean Up.

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PROCEDURE 4: CHANGE FRONT DISC BRAKE PADS

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y new brake pads for both front wheels,

y safety glasses,

y dust mask,

y needle nose and regular pliers,

y large screwdriver,

y small wire brush,

y high-temp disc brake grease,

y alcohol or spray can of brake cleaner.

y A piece of wire, small rope or heavy string at least 18 inches long,

y clean rags.

St ep 1. Chock, Jack, Block and Remove Front Wheels.

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St ep 2B. Remove and Inst all Brake Pads:

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PRXQWLQJEROWFDQEHLQVWDOOHG&OHDQWKHVOLGHPRXQWLQJEROWDQGWKHQOLJKWO\FRDWWKHVPRRWKSDUWZLWK

GLVFEUDNHJUHDVH,QVWDOOWKHEROWLQWRWKHFDOLSHUDQGWRUTXHSODWHDQGWRUTXHLWWRIWOEV,IWKHOLWWOH

ERRWWZLVWVDV\RXWXUQWKHEROWKROGLWLQSODFHZLWKDILQJHU

$LUWUDSSHGLQWKHPRXQWLQJEROWKROHFDQNHHSWKHFDOLSHUIURPVHDWLQJSURSHUO\7KLVFDXVHVWKH

RXWHUSDGWRGUDJDQGWKDWVDGUDJ7RUHOLHYHWKHSUHVVXUHSXOOWKHUXEEHUERRWDZD\IURPWKHEROWVRWKH

WUDSSHGDLUFDQHVFDSH

5HFKHFNWKHSRVLWLRQRIWKHVKLPVSDGVDQGFOLSVDQGUHFKHFNWKHEROWWLJKWQHVV<RXUOLIHGHSHQGV

RQWKHVHSDUWV,IHYHU\WKLQJORRNVJRRGJRWR6WHSWRDGMXVWWKHEUDNHV

St ep 5. Adjust Front Brakes.

&KHFNWKHEUDNHIOXLGOHYHODQGDGGIOXLGLIQHFHVVDU\$IWHUWKHSDGVDQGFDOLSHUVRQERWKVLGHVDUH

LQVWDOOHGSXPSWKHEUDNHSHGDODIHZWLPHVWRDGMXVWWKHEUDNHVWKHQFKHFNWKHEUDNHIOXLGOHYHODQGDGGVRPHLIQHFHVVDU\$WILUVWWKHSHGDOPLJKWJRDOOWKHZD\WRWKHIORRUDQGIHHOPXVK\.HHSSXPSLQJXQWLO

WKHSHGDOIHHOVVROLG,I\RXORRVHQHGWKHEOHHGHUYDOYHVWRSUHVVWKHSLVWRQVLQWRWKHFDOLSHUEOHHGWKH

IURQWEUDNHV3URFHGXUH,7KLVZRXOGEHDJRRGWLPHWRIOXVKWKHHQWLUHEUDNHV\VWHPLIWKHEUDNHIOXLG

KDVQWEHHQFKDQJHGUHFHQWO\3URFHGXUH

'R6WHSWRILQLVKXS



St ep 6. Do This and That .

3XWWKHZKHHOVRQDQGVQXJGRZQWKHOXJQXWV5HPRYHWKHMDFNVWDQGVORZHUWKHFDUWRWKHJURXQG

$QGWRUTXHWKHOXJQXWVWRIWOEV7KURZROGEUDNHSDGVDQGWKHGXVWPDVNLQWKHWUDVKDQGFOHDQXS

DOOWUDFHVRIEODFNEUDNHGXVW&OHDQ\RXUKDQGVEHIRUHHDWLQJRUVPRNLQJDQ\WKLQJ,WVDJRRGLGHDWR

EORZ\RXUQRVHWRUHPRYHDQ\EUDNHGXVW7KLVLVQWLQWHQGHGWREHIXQQ\WKHVWXIILVGDQJHURXV1RZ

WDNH\RXUFDUIRUDVORZDQGHDV\GULYHDURXQGWKHEORFNWRWHVWWKHRSHUDWLRQRIWKHEUDNHV

PROCEDURE 6: CHECK REAR BRAKE SHOES

5HDGWKH&DXWLRQ:DUQLQJ$WWKHEHJLQQLQJRIWKLVFKDSWHU

&RQGLWLRQ<RXMXVWERXJKWWKHYHKLFOH25\RXUHGRLQJWKHPLOHPDLQWHQDQFH25VWUDQJH

QRLVHVDUHFRPLQJIURPWKHUHDUZKHQWKHEUDNHVDUHDSSOLHG

7RROVDQG0DWHULDOV(YHU\RQHZLOOQHHGWKHIROORZLQJWRROV6DIHW\JODVVHVDGXVWPDVNRUUHVSLUDWRU

WRSURWHFW\RXIURPWKHQDVW\FDUFLQRJHQLFEUDNHGXVW>3UREDEO\QHHGWDSHPHDVXUHMDFNOXJZUHQFK

MDFNVWDQGVJRRGPHGLXPVL]HVFUHZGULYHUUDJVRUSDSHUWRZHOVDQGQHZVSDSHUV<RXPLJKWQHHGWZR

[OPPEROWV"@DVFUHZGULYHUDQGDIODVKOLJKWRUGURSOLJKW

St ep 1. Check Brake S hoes.

,I\RXUPRGHOGRHVQWKDYHWKHOLWWOHLQVSHFWLRQKROHLQWKHEUDNHEDFNLQJSODWHVNLSGRZQWR6WHS

3DUNRQOHYHOJURXQGSXWWKHJHDUVKLIWLQ),567PDQXDORU3$5.DXWRPDWLFVSXWFKRFNVLQIURQW

RIDQGEHKLQGWKHIURQWZKHHOV

6OLSLQWR\RXUVDIHW\JODVVHVDQGSXWDGXVWPDVNRQ\RXUIDFHWKHQJUDEDIODVKOLJKWDQGVFUHZGULYHU

DQGFUDZOXQGHUWKHUHDURI\RXUFDU

/RFDWHWKHURXQGUXEEHUSOXJDERXWWKHVL]HRIDTXDUWHUQHDUWKHRXWHUHGJHRIWKHEUDNHEDFNLQJ

SODWH8VHWKHVFUHULYHU/RJHQWO\SU\WKHSOXJRXWRILWVKROHDQGWKHQVKLQHWKHIODVKOLJKWLQWRWKHKROH

VR\RXFDQVHHWKHEUDNHVKRH/RRNDWWKHLOOXVWUDWLRQVWRVHHZKDWDJRRGEUDNHVKRHDQGDZRUQRXW

EUDNHVKRHORRNOLNH7KHPLQLPXPVDIHEUDNHVKRHWKLFNQHVVLVPPDERXW,UHSODFHP\EUDNH

VKRHVZKHQWKH\ZHDUGRZQWRO,IWKHOLQLQJLVJHWWLQJWKLQFXWDVWULSRISDSHUDQGVWLFNLWLQWKH

KROH&RPSDUHWKHZLGWKRIWKHEUDNHVKRHWRWKHVWULSRISDSHU,IWKHVKRHLVWKHZLGWKRIWKHSDSHURU

OHVVUHSODFHWKHEUDNHVKRHV3URFHGXUH:LJJOHWKHUXEEHUSOXJEDFNLQWRLWVKROH

:KLOH\RXUHXQGHUWKHUHFKHFNWKHEDFNLQJSODWHIRUVLJQVRIZHWQHVV,IDZKHHOF\OLQGHULVOHDNLQJ

7KHWRSRIWKHEDFNLQJSODWHZLOOEHGDPSVHH3URFHGXUHWRIL[LWRULIWKHUHDUD[OHVHDOLVOHDNLQJLW

ZLOOEHGDPSDURXQGWKHFHQWHUZKHUHWKHEDFNLQJSODWHDWWDFKHVWRWKHD[OHVHH&KDSWHUWRIL[LW

&KHFNWKHUXEEHUEUDNHKRVHWRWKHUHDUEUDNHVIRUFUDFNVZRUQVSOLWRUEXOJLQJVSRWV7RILQGWKHUXEEHUKRVHIROORZWKHEUDNHOLQHIURPWKHWRSRIHLWKHUEDFNLQJSODWHWRZKHUHLWFRQQHFWVWRDUXEEHU

KRVH7KHUHLWLV5HSODFHWKHKRVHLIDQ\RIWKHDIRUHPHQWLRQHGDEQRUPDOLWLHVH[LVWV3URFHGXUH

&KHFNWKHEUDNHVKRHRQWKHRWKHUUHDU

ZKHHO7KHQGHSHQGLQJRQ\RZUHDVRQIRUEHLQJ

KHUHJREDFNWR\RXUSODFHLQ&KDSWHUWR

FRQWLQXHWKHPDVVDJHWR3URFHGXUHWRUHSODFH

WKHUHDUEUDNHVKRHVRUEDFNWRZKDWHYHU\RXDUH

GRLQJZKHQRYHUFRPHE\WKHXUJHWRFKHFN\RXU

UHDUEUDNHVKRHV

St ep 2. Remove Brake Drum.

3DUNRQOHYHOJURXQGSXWWKHJHDUVKLIWLQ

),567PDQXDORU3$5.DXWRPDWLFVSXW



FKRFNVLQIURQWRIDQGEHKLQGWKHIURQWZKHHOV

5HOHDVHWKHKDQGEUDNH2))

5HPRYHWKHUHDUKXEFDSVLI\RXKDYHWKHP

WKHQORRVHQWKHOXJQXWVFRXQWHUFORFNZLVHDERXW

RQHWXUQ-DFNWKHUHDUHQGXSDQGSXWLWRQ

MDFNVWDQGVWKHQUHPRYHWKHZKHHOV

2QVRPHPRGHOVWKHEUDNHGUXPLVDWWDFKHGWRWKHD[OHZLWKDODUJHVFUHZ,I\RXILQGDVFUHZ

RQWKHRXWERDUGVXUIDFHRIWKHGUXPXVHDJRRG

ODUJH3KLOOLSVVFUHZGULYHUWRUHPRYHLW6WDVKLW

ZKHUHLWZRQWJHWORVWWKHQSXOOVWUDLJKWRXWRQ

WKHGUXPWRUHPRYHLW,IWKHGUXPVOLGHVRII

HDVLO\VNLSGRZQWR6WHSWRLQVSHFWWKHEUDNHV

RUJREDFNWRZKDWHYHUSURFHGXUH\RXUHGRLQJ

ZKHQVHQWKHUHWRUHPRYHWKHEUDNHGUXP

,IWKHGUXPLVVWXFNORRNIRUWZRWKUHDGHGKROHVLQWKHRXWERDUGVLGHRIWKHGUXP,I\RX

KDYHWKHVHKROHVURXQGXSWZRPPEROWVZLWKD

WKUHDGSLWFK6FUHZWKHEROWVLQWRWKHKROHV

HYHQO\WRIRUFHWKHGUXPRIIWKHD[OHI\RX

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LVKDQJLQJXSRQWKHEUDNHVKRHVVHH3URFHGXUH

WREDFNWKHEUDNHVKRHVRIIDOLWWOH



St ep 3. Inspec t Brake S hoes. Wheel Cylinder and Brake Drum.

2.QRZWKDWWKHEUDNHGUXPLVRIIFKHFNWKHEUDNHVKRHVDQGWKHZKHHOF\OLQGHUDWWKHWRSRIWKH

EDFNLQJSODWHIRUDQ\VLJQVRIZHWQHVVDQLQGLFDWLRQWKDWWKHZKHHOF\OLQGHULVOHDNLQJIOXLG$VOLJKWOHDN

ZLOOPDNHWKHEUDNHGXVWGDUNHUULJKWDURXQGWKHF\OLQGHU$EDGOHDNZLOOFRDWHYHU\WKLQJZLWKEUDNHIOXLG

,IDQ\IOXLGLVSUHVHQWWKHZKHHOF\OLQGHUPXVWEHUHEXLOWRUUHSODFHG3URFHGXUH5HSODFHWKHEUDNH

VKRHVLIDQ\EUDNHIOXLGRUJUHDVHLVRQWKHOLQLQJV

8VHDUXOHURUWDSHPHDVXUHWRPHDVXUHWKHEUDNHOLQLQJZKHUHLWORRNVWKHWKLQQHVWGRQWLQFOXGHWKH

PHWDOSDUWRIWKHVKRH,IWKHOLQLQJRIWKHVKRHVLVRUOHVVWKHVKRHVVKRXOGEHUHSODFHG

8VHDFOHDQQRQRLO\ILQJHUWRFKHFNWKHVXUIDFHRIWKHEUDNHOLQLQJDQGWKHFRQWDFWDUHDLQVLGHWKH

EUDNHGUXP%RWKVXUIDFHVVKRXOGIHHODOPRVWVPRRWKZLWKQRODUJHULGJHVRUJURRYHVLQWKHP,IWKH

OLQLQJVDQGGUXPDUHUHDOJURRY\WKHVKRHVVKRXOGEHUHSODFHGDQGWKHGUXPVWXUQHGPDFKLQHG

&KHFNWKHUXEEHUEUDNHKRVHIRUFUDFNVVSOLWRUEXOJLQJVSRWV7RILQGWKHUXEEHUKRVHIROORZWKH

EUDNHOLQHIURPWKHWRSRIWKHEDFNLQJSODWHWRZKHUHLWFRQQHFWVWRDUXEEHUKRVH7KHUHLWLV5HSODFHWKH

KRVHVLIDQ\RIWKHDIRUHPHQWLRQHGDEQRUPDOLWLHVH[LVW3URFHGXUH,,

&KHFNWKHEUDNHVKRHVRQWKHRWKHUVLGHRIWKHFDUWKHVDPHZD\OLWKHVKRHVGUXPVDQGZKHHO

F\OLQGHUVRQERWKVLGHVRIWKHFDUDUH2.JRRQWR6WHSDQGLQVWDOOWKHGUXPV

St ep 4. Inst all Brake Drums.

+ROGWKHGUXPVR\RXUILQJHUVZRQWJHWVTXLVKHGEHWZHHQWKHGUXPDQGEDFNLQJSODWHRXFK,I\RXU

EUDNHGUXPZDVVHFXUHGZLWKDVFUHZOLQHXSWKHKROHLQWKHGUXPIRUWKHVFUHZZLWKWKHKROHLQWKHD[OH

DQGFDUHIXOO\VOLGHWKHGUXPRQWRWKHD[OH,QVWDOOWKHVFUHZDQGWLJKWHQLWDVWLJKWDV\RXFDQZLWKWKH

VFUHZGULYHU1RVFUHZ"3XVKWKHGUXPRQWRWKHD[OHDVIDUDV\RXFDQ,WKHOSVWRZLJJOHWKHGUXP

VOLJKWO\ZKLOHSXVKLQJRQLW

7KHQLQVWDOOWKHZKHHODQGVQXJWKHOXJQXWV,I\RXEDFNHGWKHEUDNHVKRHVRIIWRUHPRYHWKHGUXPV

DGMXVWWKHUHDUEUDNHV3URFHGXUH/RZHUWKHFDUDQGWRUTXHWKHOXJQXWVWRIWOEV/RRNDWWKHLOOXVWUDWLRQLQ&KDSWHUIRUWKHWLJKWHQLQJVHTXHQFH,QVWDOOWKHKXEFDSVLI\RXKDYHWKHPDQG\RXUH

ILQLVKHG

'HSHQGLQJRQ\RXUUHDVRQIRUEHLQJKHUHJREDFNWR\RXUSODFHLQ&KDSWHUWRFRQWLQXHWKHPDVVDJH

RUWR3URFHGXUHRUWRUHSODFHWKHUHDUEUDNHVKRHV

PROCEDURE 7: ADJUST REAR BRAKES

&RQGLWLRQ<RXMXVWUHPRYHGDQGLQVWDOOHGWKHEUDNHVKRHV25\RXUFDUGRHVQWVWRSDVZHOODVLWXVHG

WR25WKHSHGDOJRHVDOPRVWWRWKHIORRUEHIRUHUHVLVWDQFHLVIHOW25\RXUHWLUHGRIGUDJJLQJ\RXUIRRWRXW

WKHGRRUWRVWRSWKHFDU

7RROVDQG0DWHULDOV6DIHW\JODVVHVMDFNMDFNVWDQGVEORFNVIRUWKHZKHHOVRQHVPDOODQGRQH

PHGLXPVFUHZGULYHU,I\RXQHHGWREDFNRIIORRVHQWKHEUDNHVVRWKDW\RXFDQUHPRYHWKHEUDNHGUXP

\RXPLJKWDOVRQHHGDVPDOOKRRN\RXFDQPDNHRQHRXWRIDSDSHUFOLS



St ep 1. Chock, Jack and Block.

3DUNRQOHYHOJURXQGSXWWKHFDULQ),567PDQXDORU3$5.DXWRPDWLFV6HWWKHKDQGEUDNHDQGSXW

FKRFNVLQIURQWRIDQGEHKLQGWKHIURQWZKHHOV3ODFHWKHMDFNXQGHUWKHMDFNSRLQWRQWKHUHDUD[OH7R\RWD

MDFNRUXQGHUWKHUHDUGLIIHUHQWLDOIORRUMDFNDQGUDLVHWKHFDUXQWLOWKHZKHHOLVRIIWKHJURXQG%ORFNWKH

FDUXSZLWKMDFNVWDQGVLQFDVH\RXUMDFNIDLOV&KDSWHU3URFHGXUH,3XWWKHJHDUVKLIWOHYHULQ

1(875$/DQGWKHQUHOHDVHWKHKDQGEUDNH

St ep 2. Orient at ion.

3XWRQ\RXUVDIHW\JODVVHVDQGFUDZOXQGHUWKHUHDURIWKHFDU/RRNEHKLQGWKHZKHHODWWKHURXQG

EUDNHEDFNLQJSODWHDWWDFKHGWRWKHRXWHUHQGRIWKHUHDUD[OH7KHEDFNLQJSODWHVHUYHVDVDEUDFNHWIRU

WKHEUDNHFRPSRQHQWVDQGSUHYHQWVGXVWDQGPRLVWXUHIURPHQWHULQJWKHPHFKDQLVPV

<RXOOVHHDKRUL]RQWDOREORQJKROHRQWKHEDFNLQJSODWH7KHKROHLVFRYHUHGZLWKDUXEEHUSOXJ

'HSHQGLQJRQWKH\HDUDQGPRGHOWKHKROHZLOOEHQHDUWKHWRSRUWKHERWWRPRIWKHEDFNLQJSODWH)LQG

WKHKROHDQGWKHQSU\WKHUXEEHUSOXJRXWRIWKHKROHVR\RXFDQJHWWRWKHDGMXVWLQJPHFKDQLVP

3HHNLQWRWKHKROHDQG\RXOOVHHDVPDOOWRRWKHGZKHHODQGDVPDOOIODWOHYHUUHVWLQJDJDLQVWRQHVLGH

RIWKHZKHHO7KHOHYHULVWKHSDUWRIWKHDXWRPDWLFDGMXVWLQJPHFKDQLVPWKDWWXUQVWKHZKHHOWRWLJKWHQWKH

EUDNHVKRHVDVWKH\ZHDUDZD\7RDGMXVWWKHEUDNHVKRHV\RXURWDWHWKHOLWWOHZKHHORQHGLUHFWLRQWRWLJKWHQWKHVKRHVDQGWXUQLWLQWKHRSSRVLWHGLUHFWLRQWRORRVHQWKHVKRHV

7KHHDVLHVW\WRWHOOZKLFKGLUHFWLRQWRWXUQWKHDGMXVWLQJZKHHOWRWLJKWHQRUORRVHQWKHEUDNHVLVWR

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7LJKWHQWKHVKRHV%DVLFDOO\KHUHVZKDW\RXOOEHGRLQJ)LUVW\RXZLOOWXUQWKHOLWWOHZKHHORQWKH

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DJDLQVWWKHEUDNHGUXP,I\RXWLJKWHQWKHPWRRPXFKVRWKHUXEELQJVRXQGLVHDVLO\KHDUGDQGWKHWLUHLVSUREDEO\KDUGHUWRWXUQWKHQ\RXOOWXUQWKHOLWWOHZKHHOLQWKHRSSRVLWHGLUHFWLRQWRORRVHQEDFNRIIWKH

VKRHV

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ORRVHQWKHVKRHV

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OLWWOHOHYHUSXVKWKHOHYHUDZD\IURPWKHZKHHO

ZKLOH\RXORRVHQWKHVKRHV

St ep 3. Adjust Rear Brake S hoes.

/RRNDWWKHLOOXVWUDWLRQWRVHHZKHUHWRSODFH

WKHVFUHZGULYHUWRWLJKWHQWKHVKRHV6OLSWKHHQG

RIWKHVFUHZGULYHULQWRWKHKROHDQGHQJDJHWKH

WLSZLWKWKHWHHWKRQWKHDGMXVWHU

7RDGMXVWWKHEUDNHVKRHVWXUQWKHDGMXVWLQJ

ZKHHOLQWKHWLJKWHQLQJGLUHFWLRQZKLOHURWDWLQJ

WKHWLUHXQWLO\RXKHDUWKHVKRHVMXVWEHJLQWRUXE

WKHEUDNHGUXPV7KDWVZKHQ\RXVWRS

WLJKWHQLQJ,I\RXWLJKWHQWKHPWRRPXFKWKHUHV

DQRWLFHDEOHUXEELQJVRXQGDQGWKHWLUHEHFRPHV



KDUGHUWRWXUQ3XOORUSXVKWKHDGMXVWLQJOHYHUD\

IURPWKHDGMXVWLQJZKHHOZKLOH\RXWXUQWKHZKHHO

LQWKHRSSRVLWHGLUHFWLRQ

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5HSHDWWKLVVWHSWRDGMXVWWKHRWKHUUHDUEUDNH

brake pad replacement

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