bär cargolift original spare parts

Bär Cargolift - Lifting Performance.

Bär Cargolift represents highest quality and reliability. In this context regular service with original spare parts is imperative for a maximum availability. As the manufacturer of your Cargolift, Bär knows each part and may assure an easy change of parts as well as accuracy in fit.

As each repair or exchange of parts starts with the identification of the damaged part, you will find in the following a selection of the most common pieces out of the Bär original spare parts portfolio.

Bär Cargolift original spare parts


With your Bär Cargolift you have decided on a high-performance tail lift. In order to maintain its performance, Bär recommends the utilization of original spare parts. Because you receive original spare parts that comply with the serial part in characteristics and in quality. As manufacturer Bär just delivers proven spare parts. You take advantage from derivatives as well as from the 24 months warranty on original spare parts.With the help of the serial number of your Cargolift Bär provides you with the exactly fitting original

Bär recommends the utilization of the Bär Cargolift WebShop for orders. There you may select

benefit from the additional WebShop discount and the repeal of the packing charge.

As an alternative to the WebShop you may identify the required original spare part with this catalogue and order it by phone, fax or e-mail. Please indicate the serial number of your Cargolift

Bär validates the order by means of the supplied serial number.

In case of questions on the original spare parts and their use the Service parts team may answer.

Service technical team.

Contact data of Bär Cargolift service partners, contact persons at Bär, current information on warranty and order processing (delivery time, dispatch types, etc.) as well as conditions for repair and parts delivery are available on the website www.baer-cargolift.com

%

14...

@

Log in WebShop

Enter serial number

Choose part

Order including WebShop discount

Part identification in catalogue

Consultation Bär

if necessary

Order with serial

number and transmission to Bär

Tel.:0049 7131 2877 752 Fax: 0049 7131 2877 777

[email protected]

www.lifting-performance.com page 2 / 72 - V03/15

Table of contents

pageElectrics 4

Control elements 5Flashing lights 12Solenoid coils 13Relays & fuses 14Controls 17SmartCharge & BatteryBox 22Other electric parts 25

Mechanics 29Lifting mechanism 30Platform 31Trolley stop 34Sliding mechanism 36Bolts, bearing bushs 37Other mechanical parts 43

Hydraulics 44Power packs 45Electric motors, pumps 46Cylinders, piston rods, sealing kits 48Protective tubes, bellows 52Valves, tubes 54Other hydraulic parts 58

Other hardware 59Warning flags 60Stickers, signs, documents 61

Upgrades 63

Diagnostic software CargoCheck 65

List of abbreviations 66Cargolift type key 67Localisation of serial number 68Order form 69


Control elements

Flashing lights

Solenoid coils

Relays & fuses

Controls eBC controller Electronic control Central electric circuit

SmartCharge, BatteryBox

Other electric parts

The parts category Electrics includes the following part groups:

Electrics

Control elements

control box with lever switches

control box with lever switches and key switch

material no. material no.101122830 101123448

suitable for suitable forBC S2/S4/Falt BC Standard S2/S4/Falt

lever switch kit left hand side

lever switch kit right hand side


function function2 positions 2 positions

lever switch mechanism handle for lever switch


function suitable for 2 positions control box (S4, Falt,

Ret/HydFalt)

key switch kit - electric unlocking key kit with ring


information suitable for12 / 24 V 101131507


Control elements

control box with lever switches

Lever switches kit


suitable for functionBC R42/H42 right hand traffic

4 positions

cross lever switch left hand side

cross lever switch right hand side


function function4 positions 4 positions

lever switch mechanism handle for lever switch


function suitable for 4 positions control box (S4, Falt,

Ret/HydFalt)

holder for control box holder for control box Ret/HydFalt


measure (mm) measure (mm)220 x 200 x 270 535 x 220 x 240


Control elements

contact block kit contact block kit


information informationKL 31/32/43/44 KL 11/12/23/24

contact block contact block


information informationKL 71/72/83/84 KL 51/52/63/64

contact block for lever switch

material no.101103975

informationKL 31/32/43/44

control box handle for control box


suitable for suitable for BC S2 control box (S2, A2L)

holder for control box pushbutton plate 3 + 1 button




Control elements

foot control triangle shaped buttons S

foot control triangle shaped buttons H


information informationcable length 500 mm cable length 500 mm

rubber button S for foot control

rubber button H for foot control


suitable for suitable for101123953 101123952

foot control case, cast part

micro switch with superseal plug


suitable for information101123952 / 101123953 2 pole / cable length 500

mm

foot control unit kit rubber button foot control unit


information suitable forcable length 800 mm 101133641


Control elements

foot control electronics CAN ARC1

foot control electronics CAN ARC1


suitable for BC S2, S4, R2T, R21 with eBC controller

suitable for BC H42 with eBC controller

tilt sensor 0-360° tilt sensor 0-360°

foot control electronics kit



suitable for BC A2V / A2L with central electric circuit

suitable for BC S2 / S4 / R21 / R2T with central electric circuit / electronic

tilt sensor 0-90° / 360° tilt sensor 0-90°, 7 pin




suitable for BC S4 / R41 / R4S with central electric circuit / electronic

suitable for BC H42 / R42 / Falt with central electric circuit / electronic control

tilt sensor 0-90°, 5 pole tilt sensor 0-180°



suitable for BC F2 with central electric circuit / electronic control tilt sensor 0-180°


Control elements

cable remote control kit 2 functions

cable remote control kit 4 functions


information informationplug 7 pin plug 7 pin

cable remote control kit emergency operation VanLift

wander lead with 4 functions


measure (mm) measure (mm)180 x 62 x 55 x 1800 180 x 62 x 55

pushbutton plate 2 functions


measure (mm)62 x 84 x 10


Control elements

SmartControl remote control kit

SmartControl radio remote hand-held


consists of measure (mm)200002793 transmitter, 200002794 receiver

128 x 64 x 28

SmartControl radio remote receiver



radio remote control hand-held transmitter 4 functions (SafetyPoint)

radio remote control hand-held transmitter 4 functions



radio remote control receiver 4 functions (SafetyPoint)

radio remote control receiver 4 functions



For retrofit please see Upgrades


Flashing lights

flashing light CargoFlash 2.0

flashing light Hula diode with screws


information information12 V + 24 V 24 V

extension cable flashing light

protective angle for CargoFlash


measure (mm)2 x 0,75 mm² x 2500


Solenoid coils

solenoid coil with cable 24 V



suitable for BC with eBC controller

suitable for BC with eBC controller

2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm

bush bearing Molex female pin Molex


information information2 pole 0,5 - 0,75 mm²




suitable for BC with central electric circuit / electronic control


2 x 0,75 mm² x 4550 mm 2 x 0,75 mm² x 4550 mm

solenoid coil with adapter from Kostal

cable with Kostal plug, neutral end




12 V / 24 V - Ø 18 mm 3500 mm


Relays fuses

power relay with big holder

power relay


information information24 V / 100 A 12 V / 100 A

power relay - SACO power relay - SACO


information information24 V 12 V

micro relay micro relay



main feed fuse kit cube main feed fuse kit cube


information information50 mm² / 200 A 25 mm² / 150 A


Relays fuses

main feed fuse kit SmartCharge charging system

sealing insert


information measure 35 mm² 6 mm² / 50 A content out of 101126337

main feed fuse main feed fuse


information information150 A, CF8 100 A, CF8

main feed fuse CF8 - cube main feed fuse


information information75 A, CF8 50 A, CF8

fuse holder kit


suitable forelectronic control 101133251 / 101135629


Relays fuses

main fuse kit 150A Actros4

main feed fuse MegaFuse


information information25 mm² / 150 A 150 A / 12 V, Content out of

200000441

main feed fuse MegaFuse main feed fuse MidiFuse


information information200 A / 24 V 50 A


Controls - eBC controller (from year 2012 on)

eBC controller Maxi eBC controller Mini


measure (mm) measure (mm)130 x 150 x 20 130 x 150 x 20+ software update + software update

protection cover USB cover


measure (mm) measure (mm)145 x 160,5 x 103,3 26 x 14 x15

eBC controller Bluetooth module

aerial Bluetooth


measure (mm) measure (mm)37 x 37 x 8 Ø 7,5 x 28,4

aerial cable Bluetooth adapter Molex control box BED1


information measure 2 x 10 x 0,5 mm² x 150 mm

cable length 2000 mm

adapter cable BED3 adapter Molex 6/6/6


measure (mm) 6 x 0,5 mm² x 150 mm

measure (mm) 2 x 6 x 0,5 mm² x 150 mm

For retrofit please see Upgrades


Controls - eBC controller (from year 2012 on)

connector kit eBC controller

bush bearing Molex


consists of information1 x 101146376, 3 x 101146375, 10 x 101140835, 14 x 101146374, 96 x 101140837, 1 x 101146480, 2 x 101116927

10 pole

bush bearing Molex bush bearing Molex


information information6 pole 4 pole

bush bearing Molex female pin Molex


information information2 pole 0,5 - 0,75 mm²

adapter Molex butt connector with heat-shrinkable tube


measure (mm) information 2 x 4 x 1,5 mm² x 100 1,5 - 2,5 mm²

extraction tool Molex Minifit jr.

crimp tool - click n crimp - CIMCO




Controls - electronic control (up to year 2012)

electronic control kit with protection cover

electronic control 12 V + 24 V


information 12 V + 24 V content out of 101136811

electronic control kit with protection cover

electronic control 24 V


information 24 V content out of 101138611suitable for BC R21/R2T suitable for BC R21/R2T

The material number of your electronic control may differ as it also represents the BC type and its software.

Please mention the material number written on your electronic control when ordering it.


Controls - central electric circuit (up to year 2012)

central electric circuit central electric circuit


information 24 V information 12 Vsuitable for BC S2 and BC 1500F2-L

suitable for BC S2 and BC 1500F2-L



information 24 V information 12 Vsuitable for BC Standard, BC 750SX1 / BC 1000SX1

suitable for BC S2 / A2L



information 24 V information 12 Vsuitable for BC S4 suitable for BC S4

central electric circuit optional equipment

central electric circuit optional equipment


information 24 V information 12 Vsuitable for BC S4 suitable for BC S4


Controls - central electric circuit (up to year 2012)

central electric circuit hinge for central electric circuit


information 24 Vsuitable for BC R21/R2T-P2

protection cover for central electric circuit




SmartCharge charging system kit for tractor

SmartCharge charging system kit for tractor


measure 16 mm² x 7,5 m measure 16 mm² x 7,5 mconsists of je 1 x: 200001711 SC tractor, 101131522 socket SC, 101126337 main feed fuse, feedback signal 101127042 + 101123009

suitable for Mercedes-Benz Actros; Consists of 200001195 plus fitment parts + 200003821 instead of 101126337

SmartCharge charging system kit for semitrailer


consists of 101131179 SC with cable 17 m, main feed fuse 101126337 + 101137414

spiral cable kit for SmartCharge charging system

spiral cable kit adaptor SmartCharge charging system


information information7 pin, uncompressed length 3 m

7 pin, small helix, uncompressed length 3 - 4,5 m

SmartCharge charging system kit for truck

SmartCharge charging system truck


consists of je 1 x: measure 2 x 16 mm² x 12 m

200001710 SC truck, 200002648 main feed fuse 101127036 cable feedback signal

content out of 200002689



SmartCharge charging system kit for trailer

SmartCharge charging system kit for trailer


consists of je 1 x: consists of je 1 x:101131178 SC with cable 12 m, 101131522 socket SC, main feed fuse 101126337 + 101137414

101132256 SC with cable 15 m, 101131522 socket SC, main feed fuse 101126337 + 101137414

plug for SmartCharge charging system

socket SmartCharge charging system


information 7 pin information 7 pin

holder for SmartCharge socket


suitable for 101136994

adapter cable SmartCharge - CEKON

spiral cable kit with CEKON plug


measure Ø 55 mm informationuncompressed length 3 m 4 pin

plug CEKON socket 4 pin CEKON


information information4 pin 4 pin

Bär recommends the retrofit to SmartCharge! !



BatteryBox kit without batteries

battery case upper part with Bär logo


information24 V

battery case on underrun bar without batteries


suitable forBC S4



platform cable bush bearing Molex


measure 6 x 0,75 mm² x 3 m

information

suitable for BC Standard with eBC controller

6 pole

platform cable kit platform cable kit


measure 7 x 0,75 mm² x 1,5 m


suitable for BC Standard with central electric circuit / electronic control

suitable for BC Standard with central electric circuit

platform cable kit platform cable kit




suitable for BC Standard with central electric circuit

suitable for BC S4 and S2 with central electric circuit

platform cable kit connector plug APD



information

suitable for BC H42 / R42 with central electric circuit

7 pin



socket enclosure APD for counter nut

single conductor sealing


information information 7 pin7 pin 1,9-2,1 mm ISOL.DIAM.

blind plug contact bush


information information 7 pin 7 pin

connector plug APD red socket enclosure APD



contact bush screw-down nut hexagon head - conical


information1 pin



cable seal cable seal


information 1 pole information 1 pole Ø 8 mm Ø 10 mm

connector plug APD blue socket enclosure APD



pin contact


information1 pole

cabin switch push-button cabin switch push-button





proximity switch PNP NC angle edging part


suitable for BC S4U/R42/H42

measure 30 x 40 x 3 x 40 mm

with eBC controller receiver 200001446 proximity switch

proximity switch PNP NC proximity switch PNP NC magnet


measure (mm) measure (mm)M12 x 54; 3 m cable 80 x 35 x 20; 3 m cable

locking cap with magnet


main feed cable kit battery plus

main feed cable kit battery minus


measure (mm) measure (mm)25 mm² x 12000 25 mm² x 12000

pressure switch kit lifting cylinder

plug kit for interior body light


measure (mm) information2 x 1 mm² x 3100 plug 4 pole


Lifting mechanism

Platform

Trolley stop

Sliding mechanism

Bolts, bearing bushs

Other mechanical parts

The parts category Mechanics includes the following part groups:

Mechanics

Lifting mechanism

cover for beam cover for beam



jubilee clip C7/W4


measure (mm)230 -250 / 9

closing plug for underrun bar (2=4)

closing plug for underrun bar (2=4)


measure (mm) measure (mm)Ø 127 Ø 113,5

closing plug for underrun bar

closing plug for underrun bar


measure (mm) measure (mm)Ø 108 120 x 80


Platform

platform edging right hand side with SideGrip

platform edging left hand side with SideGrip


information informationBAplan40VL(L) platform height 1810 mm

BAplan40VL(L) platform height 1810 mm

platform edging right hand side with SideGrip

platform edging left hand side with SideGrip


information informationBAplan40VL(L) up to platform height 2110 mm

BAplan40VL(L) up to platform height 2110 mm

platform edging left hand side

platform edging right hand side


measure 450 mm measure 450 mmsuitable for AF/PFplan40D suitable for AF/PFplan40D

platform edging right and left hand side


measure 1620 mmsuitable for AF/PFplan40D


Platform

platform edging left hand side

platform edging right hand side


suitable for suitable forAGplan up to platform height 2510 mm

AGplan up to platform height 2510 mm


Platform

ground roller ground roller


measure (mm) measure (mm)Ø 100 / Ø 30,3 x 50 Ø 100 / Ø 45,4 x 21,5

ground roller clamping piece for ground roller


measure (mm) measure (mm)Ø 35,5 x 80 x 46 Ø 55/ Ø 45 x 21

folding joint band notch


measure (mm) measure (mm)100 x 3,6 x 1560 26,6 x 5,8 x 80

pressure point for platform

pressure point for platform


measure (mm) measure (mm)Ø 60 x 60 60 x 12 x 315


Trolley stop

flap for trolley stop 2rd flap for trolley stop 2ad


measure (mm) measure (mm)750 850

flap for trolley stop Rx flap for trolley stop Ax



flap for trolley stop 2RD flap for trolley stop 2AD



shaft for trolley stop drilled

shaft for trolley stop


measure (mm) measure (mm)Ø 12 x 696 Ø 12 x 930


Trolley stop

shaft for trolley stop drilled

locking bolt for trolley stop



leaf spring for trolley stop Rx

leaf spring for trolley stop 2Ax


measure (mm) measure (mm)0,7 x Form 40 x 1 x 65

leg spring leg spring


measure (mm) measure (mm)Ø 3 Ø 2,2

leg spring pressure spring


measure (mm) measure (mm)Ø 1,8 Ø 1,25 / Ø 11 x 22


Sliding mechanism

guide piece left hand side kit

guide piece right hand side kit


suitable for suitable forslides BC H42 slides BC H42

sliding piece sliding piece


information informationBG for 12 mm BG for 10 mm

sliding block sliding block


measure (mm) measure (mm)52 x 15 x 58 60 x Form

piece of profile piece of profile



knurled screw with square nut kit

parabolic spring with external thread


measure (mm)30 x 36 M8 / 20



bolt / ground roller kit S4 -A2

bolt attachment kit S4 -A2


measure (mm) 2 x Ø 30 / Ø 35 x 140; 2 x Ø 30 x 100; 2 x Ø 100 / Ø 30,3 x 50

suitable for bolt / ground roller BS 101131686

suitable for BC 1000S4 -A2

bolt / ground roller kit bolt attachment kit S4-B/-C


measure (mm) 2 x Ø 30 / Ø 35 x 145; 2 x Ø 35 x 112; 2 x Ø 100 / Ø 30,3 x 50

suitable for bolt / ground roller BS 101130274

suitable for AFplan30V/40D

bolt for ground roller bolt for ground roller


measure (mm) Ø 30 / Ø 35 x 140


suitable for BC 1000S4-A2 eye pin Ø 10

bolt for ground roller bolt



measure (mm) Ø 30 x 80

suitable for BC S4-B3/-C3/-D3

suitable for BC 1000S4 / BC 1000F2



bolt with greasing hole bolt with greasing hole


measure (mm) Ø 35 x 90 measure (mm) Ø 35 x 102suitable for BC S4-B1/-C1/-D1 / H42 / R42 / R41 / R4S

suitable for BC S4-B3/-C2/-D2

bolt with greasing hole bolt with greasing hole


measure (mm) Ø 35 x 110 measure (mm) Ø 35 x 112suitable for BC S4-B1/-C1/-D1 / R41 / R4S

suitable for BC S4 / H42 / R42

bolt with greasing hole conus grease nipple H3 / 90°


measure (mm) Ø 40 x 135 measure (mm)suitable for BC S2 / S4 / R2T / R21

20 x 10 x16

conus grease nipple H1 / 180°

conus grease nipple H1 / 180°


information measure (mm)AM 6 Ø 10 x 10

protection cap with tongue


informationEP 985 FORM B



bolt for mechanical link bolt for mechanical link


measure (mm) Ø 40 x 44 measure (mm) Ø 40 x 46suitable for BC S4 suitable for BC S4-B/-C /

S4A / S4U / F2 / F4 / H42

bolt for mechanical link


measure (mm) Ø 46 / Ø 30 x 43,5suitable for BC 1000S4 / BC 1000F2

bolt bolt


measure (mm) Ø 30 x 103 measure (mm) Ø 35 x 82suitable for BC 1000S4-A3 suitable for BC 1000S2 -M3

platform/NZ

bolt bolt


measure (mm) Ø 35 x 110 measure (mm) Ø 40 x 130suitable for BC 750S2-R1 suitable for BC 2000R2T-

P2 / BC 1500F2-L1 / BC 1500S2-K1



slide bearing form S slide bearing


measure (mm) measure (mm)Ø 30 / Ø 35 x 40 Ø 35 x Ø 42 x 50

slide bearing form S slide bearing


measure (mm) measure (mm)Ø 40 / Ø 45 x 80 Ø 40 x Ø 48 x 50

bearing bush slide bearing form F



measure (mm)

suitable for BC 1000SX1-E1/-E2

Ø 5 x Ø 7 x 5



bearing bush sealing ring


measure (mm) measure (mm) Ø 40 / Ø 44,5 x 2,8

Ø 40 / Ø 48 x 49 suitable for 101136222

bearing bush with greasing hole

quad-ring perforated



measure (mm) Ø 34,25 x 5,33

suitable for lifting cylinder 60 / 70


bearing bush o-ring



measure (mm) Ø 29,87 x 1,78

BC Standard retrofit kit low maintenance bearings


bearing bush sealing ring



measure (mm) Ø 35 / Ø 39,5 x 3

suitable for BC S4-C1/-B1/-D1 / H42 / R41 / R42




bush with greasing hole bush with greasing hole


measure (mm) Ø 35 x 30 measure (mm)suitable for BC 1000S4 / BC 1000F2 / H42

Ø 35 x 40

quad-ring


measure (mm) Ø 29,51 x 5,33suitable for 101106376 + 101103574

bush


measure (mm) Ø 44 x 40suitable for BC S4 / H42 / R42 / R41 / F2 (retrofit)


Other mechanical parts

gas spring bolt with head form B with splint


information measure (mm) Ø 14 x 55G20-40 3000N suitable for BC R42 (gas

spring)

eye for gas spring eye for gas spring



grasp tension spring type RZ 140 AI


measure (mm) measure (mm)8 x Form 2,0 x 18 x 87,4

parabolic spring with external thread


measure (mm)30 x 36 M8/20


Power packs

Electric motors, pumps

Cylinders, piston rods, sealing kits

Protective tubes, bellows

Valves, tubes

Other hydraulic parts

The parts category Hydraulics includes the following part groups:

Hydraulics

Power packs

power pack power pack

material no. material no.1XX122218 1XX122216

information information24 V / 2,6 ccm / 2 kW 24 V / 2,0 ccm / 2 kW

power pack power pack

material no. material no.1XX122212 1HA127848

information information24 V / 1,2 ccm / 2 kW 24 V / 1,0 ccm / 1,2 kW

power pack tank with protector for air filter

material no. material no.1HA131492 101118358

information information12 V / 0,61 ccm / 0.,8 kW 5,5 l volume

tank tank


information suitable for BC SX15,4 l volume



electrohydro pump Haldex

electric motor Hydac

material no. material no.1HA101175 101139284

information information 24 V / 2,0 kW24 V / 2 ccm / 2 kW suitable for BC S2 / S4 /

H42 / R42 / R41 / R2T / R21

electric motor Haldex electric motor Haldex


information 24 V / 1,2 kW information 12 V / 0,8 kWsuitable for BC 750SX1 / 751SX1 / BC 1000SX1-E1/-E2

suitable for BC 750S2-R1

electric motor Haldex electric motor Haldex


information 24 V / 2,0 kW informationsuitable for BC S4-A/-B/-C/-D

24 V / 2,0 kW

electric motor Haldex


information12 V / 1,7 KW Ø 112 mm



hydraulic pump hydraulic pump


information 2,6 ccm measure 2,5 ccmsuitable for BC S-C/-D



measure 2,0 ccm measure 2,0 ccmsuitable for BC S4 / F2/4 / R/H4

suitable for BC S-B / S4-B + Haldex



measure 1,2 ccm measure 1,2 ccmsuitable for BC S4-A1 / F2-A1 + Haldex

suitable for BC S-B / S4-B + Haldex

hydraulic pump left-turning

hydraulic pump left-turning


measure 2,0 ccm measure 1,2 ccmsuitable for BC S4-A1 / F2-A1 + Hydac



information informationP 0.97 P 0.61



lifting cylinder lifting cylinder

material no. material no.1WE118380 1XX138578

information informationEZ 50-253 EZ 50-253


material no. material no.1WE114195 1XX114688






material no. material no.1XX114687 1WE130823




piston rod for lifting cylinder



information information EZ 60-285 / EZ 60-280

EZ 50-253 suitable for BC S-12/14/24 / H01-12/HN1-12/HN2-70/HN1-70




information EZ 60-285 informationsuitable for BC 1500 S4 EZ 70-285



informationEZ 85-230



tilting cylinder tilting cylinder


information informationDZ 50/36-200 DZ 60/40-220

tilting cylinder tilting cylinder


information informationDZ 70/40-173 DZ 70/50-30

tilting cylinder

material no.1XX114689

informationDZ 70/50-272

folding cylinder


informationEZ 32-130



sealing kit sealing kit


information informationDZ 50/36-200 EZ 50-253

sealing kit complete tilting cylinder

sealing kit


information informationDZ 60/40-220 EZ 60-285


sealing kit lifting cylinder


information DZ 70/50-272 informationsuitable for BC 2000 S4 with Pacoma cylinder

EZ 70-171, EZ 70-231, EZ 70-285


sealing kit


information DZ 70/50-272 informationsuitable for BC 2000 S4 with Weber cylinder

EZ 85-230/85-285



protective tube for HZ 60-200

protective tube for EZ 50-253


measure (mm) measure (mm)Ø 60 x 330 Ø 74 / Ø 50 x 2 x 300

protective tube for EZ 60-285

protective tube for DZ 70/50-30


measure (mm) measure (mm)Ø 84 / Ø 59 x 2 x 320 Ø 86 x 2 x 180

101121945

protective tube for EZ 60 protective tube for EZ 70-285/ EZ 70-230


measure (mm) measure (mm)Ø 86 x 2 x 320 Ø 94 / Ø 69 x 2 x 310

protective tube for EZ 70 protective tube for EZ 85-230


measure (mm) measure (mm)Ø 96 x 2 x 320 Ø 112 / Ø 84 x 2 x 300



bellow and jubilee clip bellow and jubilee clip



bellow bellow


measure (mm) measure (mm)Ø 60-82 inside / Ø 102 outside

Ø 70-50 inside / Ø 102 outside

bellow bellow


measure (mm) measure (mm)Ø 73 inside / Ø 109 outside Ø 80 x 50

jubilee clip C6/W1 jubilee clip C7/W2


measure (mm) measure (mm)50-70 / 9 60-80 / 9

jubilee clip C7/W4 jubilee clip C7/W4


measure (mm) measure (mm)80-100 / 13 230 -250 / 9


Valves, tubes

solenoid valve kit 24 V solenoid valve kit 24 V


information informationdouble locked 2/2 double locked 2/2

solenoid valve kit 24 V 4/2 directional valve - WKM


information informationsingle locked 2/2 24 V

4/2 directional valve - WKM

valve insert


information function12 V / 24 V 2/2 double locked

valve insert with nut valve insert


function information2/2 single locked for WKM valve 4/2 short


Valves, tubes

shuttle valve flow control valve


measure (mm) measure (mm)Ø 13 x 24 Ø 1,3

valve block




Valves, tubes

tube kit for standard S4 tube kit for Ret/HydFalt


information information4 x 101116567, 2 x 101114851

6 x 101109141, 1 x 101122089, 1 x 101122090

tube kit for BC 1500 S4L


information2 x 2000032824 x 200003283, 2 x 200003284

hydraulic hose 2 x DKOL 6L

hydraulic hose DKOL 6L 1x90°


measure (mm) measure (mm)DN 2 x 500 DN 4 x 1460

hydraulic hose 2x DKOL 10L





Valves, tubes

hydraulic hose DKOL 10L 1x90°





hydraulic hose 1 x DKOL 10L 1x90°





measure (mm)DN 8 x 1650


Other hydraulic parts

jack leg hydraulical hydraulic oil

material no. material no.1RI129988 101129052

information informationmax. 300 bar Avilub Fluid BC 15

special additive LS suction filter with air intake and o-ring


information200 ml

oil drain plug complete T connection sleeve adjustable


information16 x 1,5

pipe fitting straight - OMD


informationGE 10 LR 1/4 ED


Warning flags

Stickers, signs, documents

The parts category Other includes the following spare part groups:

Other

Warning flags

warning flags kit warning flags kit


information informationwith aluminium holder with plastic holders

warning flags kit


pointing to the leftsuitable for BC 600 A2V



sticker Bär Cargolift sticker Bär Cargolift


measure (mm) measure (mm)248 x 100 163 x 65

sign emergency mode eBC controller

sign emergency operation


measure 126 x 62 mm measure (mm)suitable for BC with eBC controller

126 x 134

badge for regular inspection

service badge


measure (mm) measure (mm)Ø 65 Ø 65

danger sign tail lift operation VEHH


measure (mm)210 x 148



type sign load diagram type sign underrun bar


measure (mm) measure (mm)137 x 57,5 110 x 26

type sign serial number / QR code


measure 52 mm x 27 mmsuitable for BC with eBC controller

inspection book Bär Cargolift



Upgrades for BCs with eBC controller

Upgrade SmartControl remote control.. .

For BCs with eBC controller Maxi mat. no. 200003097Retrofit time of aprox. 0,5 hours. Content:

mat. no. quantity200002793 1200002794 1200002809 1200002987 2101100738 2101102316 2101101102 3101101099 6101134679 1101127839 1200002798 1101132687 1101146513 1

For BCs with eBC controller MiniRetrofit time of aprox. 0,5 hours. Necessary:

200003097 1101146247 1

Further information on SmartControl remote control is available in the Internet: www.baer-cargolift.com

+ software update

SmartControl remote control kiteBC controller Maxi

counter nut JACOprotection cover for controlcellular rubber 60x5-Mapa-Flexsign emergency mode eBC controller

The SmartControl remote control provides an intuitive operation of all four main functions of your Cargolift. At the same time it is 100% conform to the CE norm.

Easy log in to the Cargolift by double-clickOne terminal for tractor and trailerLocking and unlocking of the Cargolift at the touch of a button or if desired automatically with RadioKey

+ software update

descriptionSmartControl radio remote hand-heldSmartControl radio remote receiverSmartControl holder for receiverhexagon boltplate form Bhexagon nut self-lockingcable strapcable strapcable screwing ST-EX-M


Upgrades for BCs with eBC controller

Upgrade SmartControl Bluetooth

For BCs with eBC controller MaxiRetrofit time of aprox. 0,5 hours. Necessary:

mat. no. quantity200001175 1200001811 1200001813 1101119849 1

For BCs with eBC controller MiniRetrofit time of aprox. 0,5 hours. Necessary:

200001175 1200001811 1200001813 1101119849 1101146247 1

Further information on SmartControl Bluetooth is available in the Internet: www.baer-cargolift.com

eBC controller Bluetooth module

+ software update

eBC controller Maxi

type sign serial number / QR code

aerial Bluetooth aerial cable Bluetooth type sign serial number / QR code

aerial Bluetooth aerial cable Bluetooth

SmartPackage Bluetooth enables a future-proof Bluetooth 4.0 radio communication via Smartphone and Bär CargoApp. By the connection to the BC you may use the diagnostic function as well as the SmartControl operation.

SmartControlIn order to use the BC by gesture control or by button control.

DiagnoseIn order to display errors and warnings as well as the corresponding instruction.

descriptioneBC controller Bluetooth module

+ software update


Diagnostic software CargoCheck

Your advantage as qualified Bär Cargolift service partner

Quick and assured fault diagnostics

Signal supervision

CargoMemory with RealTimeClock

PowerMonitoring

New service products

CargoFile

Parameterizing

Upgrades

Standardized system requirements

Standard USB cable

Bär Cargolift stands for optimum functionality and highest efficiency. With innovative technologies we develop practice-oriented solutions for your freight movement.

The diagnostic tool CargoCheck is the key to the economic service of a Bär Cargolift. Because it enables the quick and unerring diagnosis as well as the optimum parameterizing for Cargolifts with eBC controller.

warnings are directly displayed.

CargoMemory documents functional defaults, system warnings and load situations (in combination with CargoWarn) with timestamp.

As power sags lead frequently to subsequent damages at the vehicle and the Cargolift, PowerMonitoring shows the no-load voltage of the vehicle battery as well as the battery voltage during the Cargolift operation.

The laptop is connected to the Cargolift's eBC controller via a standard USB cable.

In the CargoFile the configuration is saved. If required it may be changed during the life cycle or updated within the regular inspection.

Functions like Quickshift and SoftLock can be activated and deactivate with CargoCheck as required.

You may retrofit optional equipment like the SmartControl remote control to the Cargolift by upgrades.

Windows based softwareCargoCheck is a Windows based software that you may download in the Bär Cargolift WebShop. Additional hardware is not necessary.


List of abbreviations

BC Bär Cargolift

BG assembled kit

BGV professional association's prescriptions

BS kit of pieces

CE CE marking conform to EU regulation 765/2008

DKOL sealing cone with O ring, light version

DZ double-acting cylinder

eBC Bär Cargolift with eBC controller - from sept. 2012 on

EZ single-acting cylinder

HLB tail lift

LS limited Slip

NZ tilting cylinder

SC SmartCharge

SZM tractor

UFS/URB underrun bar

UVV accident prevention regulations

VEHH Verband der in Europa tätigen Hubladebühnenhersteller e.V.

ZA optional equipment


Cargolift type key

What does BC 2000 S4 mean? Quite simple:

Bär Cargolift with capacity 2000 kg belonging to the product group Standard S4

further abreviations:

A2V Bär VanLift FreeAccess

A2L Bär Cargolift FreeAccess

S2V Bär VanLift Standard

S2 Bär Cargolift Standard S2 with one lifting and one tilting cylinder

S2N Bär Cargolift Standard S2 for trucks with low frame

S4 Bär Cargolift Standard S4 with two lifting and two tilting cylinders

S4A Bär Cargolift Standard S4 for trailer (short overhang)

S4L Bär Cargolift Standard S4 with high pressure technology

S4U Bär Cargolift Standard S4 for deep coupling

F4 Bär Cargolift Falt with two lifting and two tilting cylinders

F2 Bär Cargolift Falt with two lifting cylinders

R21 Bär Cargolift RetFalt, 2 cylinders, 1x folded, for truck

R41 Bär Cargolift RetFalt, 4 cylinders, 1x folded, for truck

R4U Bär Cargolift RetFalt, 4 cylinders, 1x folded, for deep coupling

R2T Bär Cargolift RetFalt, 2 cylinders, 1x folded, for trailer

R4T Bär Cargolift RetFalt, 4 cylinders, 1x folded, for trailer

R4C Bär Cargolift RetFalt, 4 cylinders, 1x folded, for directional trailer

R42 Bär Cargolift RetFalt, 4 cylinders, 2x manually folded

H42 Bär Cargolift HydFalt, 4 cylinders, 2x hydraulically folded

Cargolift systems

FreeAccess Vertically folded platform standing behind panel van / vehicle body in driving position

Standard S2 Standard platform standing behind the vehicle body in driving position, with 2=4 technology

Standard S4 Standard platform standing behind the vehicle body in driving position

Falt Tuck-away: platform 2x manually folded underneath vehicle body in driving position

RetFalt Platform retracted underneath vehicle body in driving position, 1x manually folded

Ret/HydFalt Platform retracted underneath vehicle body in driving position, 2x folded


Localisation of serial number

You will find the serial number of your Cargolift here:

type sign load diagramYou will find this type sign in general on the main beam underneath the control box. At Cargolifts without main beam (e.g. BC 750 S2) the type sign is fitted at the lifting mechanism always close to the control element.

type sign underrun barThe type sign is fitted to the underrun bar in driving direction on the right hand side.

inspection bookThe inspection book should be placed in the glove locker with the vehicle documentation. The serial number is mentioned on page 4.Valid for Cargolifts until 04/2015.

type sign serial number / QR codeCargolifts with eBC controller dispose of a type sign with QR code at the control box as well as on the eBC controller. The eBC controller is positioned in the main beam in driving direction on the right hand side.

type sign central electric circuit / electronic controlCargolifts with central electric circuit / electronic control (without eBC controller) dispose of a serial number on the hinge of the central electric circuit / electronic control. The central electric circuit or electronic control is positioned in the main beam in driving direction on the right hand side.

The serial number is the key for the identification of the right original spare part. With it, you will find the original list of pieces in the Bär Cargolift WebShop. When ordering via phone, e-mail or fax it serves as a validity check for your spare part selection.


Order form - Fax: 0049 7131 2877 777

Company Date

Street Customer no.

Post code, city Contact person

Country Order no.

Serial number BC type

Dispatch type Standard Express

Quantity

Date, signature

The original parts list for your serial number, your customer specific parts price and the form for warranty requests are available in the Bär Cargolift WebShop on www.baer-cargolift.com.

Please consider the possibilities of dispatch, current conditions for repair and part delivery as well as the processes for parts order and warranty (further information on www.baer-cargolift.com).

Material no. Description


Order form - Fax: 0049 7131 2877 777

Company Date

Street Customer no.


Country Order no.



Quantity

Date, signature






The world of transport and logistics is becoming more and more competitive and complex. In order to work successfully in this business, customer oriented solutions with maximum efficiency are required. And last but not least high performance tail lifts.

Bär considers the tail lift as an integral part of an overall system which is being optimized user specifically to maximum performance. Only with a deep understanding of the various transportation tasks an ideal product solution can be created.

The core competence of Bär Cargolift is the continuous enhancement of the performance of tail lifts.

The customer of Bär Cargolift can be sure to receive a solution that supports his work in an optimal way. He gets supported in all phases of the product life cycle from ordering to mounting

partnership.

Bär Cargolift has shaped the industry over decades with innovative solutions. Solid technology that can be used easily and safely has created the decisive advance versus the competition.


Sub

ject

to c

hang

e. 0

3/20

15

Bär Cargolifts are conform to the norm CE.

Gerd Bär GmbH · Pfaffenstraße 7 · D 74078 Heilbronn Fon +49 7131 2877-752 · Fax -777 · [email protected]

bär cargolift original spare parts

Documents