Production Model SAP Best Practices for Chemicals

SAP Best Practices

© SAP 2008 / Page 2

General Information

SAP Best Practices for Chemicals V1.603 is based on SAP Best Practices for Chemicals V1.600 .

Product lines remained

Product structure, material numbers, material types consolidated

New materials added due to new preconfigured business processes

© SAP 2008 / Page 3

Active Ingredient Processing

(Sales)

Co - Product

By - Product

Repetitive ManufacturingPipeline Material

Handling

Blending

Tank Trailer

Granulate SAPulat/GranuSAP blueOverview V1.603

Plant 1000

Filling

Pressure and Temperature Polymerization

Ethylen Gas, C2H4YQPM

CH-1410

Catalyst (Grade A)YQRM

CH-1420

Description

Mat type

Mat Nr

WM managed

QM active Batch managed

Solvent (Grade B)YQBP

CH-7100SAPulat (Batch B)YQBM

CH-2200

Pigment, blueYQRM

CH-1440

SAPulatRaw Granulate

YQFP

CH-6400

SAPalystYQFP

CH-6500

Filling

SAPulat (Batch A)YQBM

CH-2200

Solvent (Grade A)YQRM

CH-1430

GranuSAP, BlueYQBM

CH-3200

Catalyst (Grade B)YQCP

CH-9100

Extruder Mix Nozzle Chop (Avrg 2x3 mm) Add Pigment

© SAP 2008 / Page 4

Totes Handling

Bag 10 KGVERP

CH-4100

Bag 25 KGVERP

CH-4110

BigBag 500 KGVERP

CH-5100

Shrink FoilVERP

CH-4600

PalletVERP

CH-4500

Granulate SAPulat/GranuSAP blueOverview V1.603

Filling in Bags/BigBags and Delivery

GranuSAP SampleYQSM

CH-0100

Repackaging

GranuSAP, 25 KGYQFP

CH-6200

GranuSAP, 500 KGYQFP

CH-6220

External Subcontracting

GranuSAP, 100 KGYQFP

CH-6210

Container 100KGVERP

CH-4120

Label GranuSAPROH

CH-1100

GranuSAP, BlueYQBM

CH-3200

GranuSAP, 1000 KGYQFP

CH-6230

Container, 1000 KGVERP

CH-4130

Label GranuSAPROH

CH-1100

Plant 1000Description

Mat type

Mat Nr

WM managed

QM active Batch managed

© SAP 2008 / Page 5

Standard Warehouse

(10Q1)

Production Warehouse

(10Q4)

Raw Materials

(10Q2)

Storage Tank

(10Q3)

FullWM

(1070)

Warehouse Y01

Production Plant 1000

CH-1420CH-1430CH-7100

CH-2200CH-3200CH-9100

CH-0100CH-4130CH-6200CH-6210CH-6230CH-6400CH-6500

CH-1100CH-4100CH-4110CH-4120CH-4130CH-4500CH-4600CH-5100

GranuSAP

Finished Goods(10Q5)

CH-1440CH-6220

Materials and Storage Locations - Assignment

© SAP 2008 / Page 6

Product Substitution by QM

Usage Decision

Paint, blue (Grade B)YQBM

CH-3001

Paint SAPcolor blueOverview V1.603

Plant 1000

Batch Production : Filling, Heating, Grinding, Disperging

Additive BG99YQAI

CH-1020

Pigment, blueYQRM

CH-1440

Description

Mat type

Mat Nr

WM managed

QM active Batch managed

Acrylic ResinYQRM

CH-1010

Solvent (Grade A)YQRM

CH-1430

Acrylic Resin(residue)

YQRM

CH-1010

Acrylic Resin(new delivery)

YQRM

CH-1010

Active Ingredient Processing

(Procurement & Manufacturing)

Alternative Position in BOM

Paint, blue (Grade A)YQBM

CH-3000

Mixing in Storage Tank Solvent (Grade B)

YQBP

CH-7100

© SAP 2008 / Page 7

Paint SAPcolor blueOverview V1.603

Canister, 5 kgVERP

CH-4200

Canister, 10 kgVERP

CH-4210

Container, 1000 kgVERP

CH-5200

Shrink FoilVERP

CH-4600

PalletVERP

CH-4500

SAPcolor, blueSample

YQSM

CH-0200

Product Substitution in SD

Paint, blue (Grade B)YQBM

CH-3001

Paint, blue (Grade A)YQBM

CH-3000

SAPcolor blue,10 kg (Grade B)

YQFP

CH-6001

SAPcolor blue,1000 kg

YQFP

CH-6100Paint MagicBlue,

10 KG

YQFP

CH-6010

Label MagicBlueROH

CH-1110

Label BlueSkyROH

CH-1120

Label BlueStarROH

CH-1130

Paint BlueSky,10 KG

YQFP

CH-6020

Paint BlueStar,10 KG

YQFP

CH-6030

Relabeling

SAPcolor blue,10 kg

YQFP

CH-6000

Filling in Canisters

© SAP 2008 / Page 8

Standard Warehouse

(10Q1)

Production Warehouse

(10Q4)

Raw Materials

(10Q2)

Storage Tank

(10Q3)

FullWM

(1070)

Warehouse Y01

Production Plant 1000

CH-1020CH-1430CH-7100

CH-3000CH-3001CH-0500

CH-0200CH-6000CH-6001CH-6010CH-6020CH-6030CH-6100CH-6800

CH-1110CH-1120CH-1130CH-4200CH-4210CH-4500CH-4600CH-5200

SAPcolor

Finished Goods(10Q5)

CH-1440CH-6220

Materials and Storage Locations - Assignment

CH-1010

© SAP 2008 / Page 9

Additional PaintsOverview V1.603

Filling

Paint, redYQNM

CH-0500

Canister, 5 kgVERP

CH-4200

InternalSubcontracting

PowerPaint, redYQFP

CH-6800

SAPcolor green,10 kg

HAWA

CH-6300

Third PartyProcessing

SAPcolor white,10 kg

HAWA

CH-6310

Plant 1000

Description

Mat type

Mat Nr

WM managed

QM active Batch managed

© SAP 2008 / Page 10

Paint, blackYQBM

CH-3110

Additional PaintsOverview V1.603

Plant 1000

Batch Production : Filling, Heating, Grinding, Disperging

Description

Mat type

Mat Nr

WM managed

QM active Batch managed

Acrylic ResinYQRM

CH-1010

Additive BG99YQAI

CH-1020

Solvent (Grade A)YQRM

CH-1430

Pigment, blackYQRM

CH-1442

Pigment, yellowYQRM

CH-1441

Acrylic Resin(residue)

YQRM

CH-1010

Acrylic Resin(new delivery)

YQRM

CH-1010

Active Ingredient Processing

(Procurement & Manufacturing)

Paint, yellowYQBM

CH-3100

Mixing in Storage Tank

Multiple Product Campaign Run

© SAP 2008 / Page 11

Ethylendiamine-tetraacetate

HALB

CH-3300

Additional ChemicalsOverview V1.603

Plant 1000

Description

Mat type

Mat Nr

WM managed

QM active Batch managed

WaterPIPE

CH-0000

EthylendiamineROH

CH-1200

FormaldehydeROH

CH-1210

Sodium cyanideROH

CH-1220

Production