bosch purchasing russia presentation of demand in 2015ff · presentation of demand in 2015ff . 1 ....
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CP/PUR-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Presentation of material fields
Bosch Purchasing Russia
Presentation of demand in 2015ff 1
CP/PUR-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
• Confidential agreement • Bosch norm № 2580 • Certification acc. ISO9001 • Certification acc. ISO/TS16949 • Certification acc. ISO14001 (desirable) • Successful audit result (system and process) • QAA agreement between Bosch and supplier • Delivery and packaging condition agreement or a standard delivery
contract
Main- and quality requirements
Presentation of material fields Presentation of material fields
Information: The sign indicates additional requirements for the automotive suppliers
2
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Maximum dimension
mm
Thickness mm Material Additional
requirements
TT – WHB < 50 1.5 DX51D (1.0226) Powder painting
AA – SP ED – WS SG – STR
50 – 150 0.45
5 4.5
DC04 (1.0338) DX52D+Z275
(1.0350)
Zinc plate transparent passivate
TT – WHB ED – WS 150 – 400
1 1.5 2
DX53D (1.0355) DX51D (1.0226)
Powder painting
TT – WHB 400 – 700 1
1.2 DX51D (1.0226) DX53D (1.0355) DX54D (1.0306)
Powder painting
Stamping: demand and requirements Mio. pcs
020406080
100120140
14 15 16 17 18 19
AA ED GS TT SG
TT WHB Heat engine casing rear
04.2014 07.2014
Tbd. Serial
04.2015
SOP TT WHB GS FS ED WS AA SP
SG STR
SG STR Armature lamination
AA SP Seal ring
Presentation of material fields
3
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Stamping: demand and requirements for TT
Presentation of material fields
4
Product Overall
dimensions mm
Thickness mm Material Additional
requirements
Rail LHS/RHS 700×80 1.2 DX51D (1.0226) DIN EN 10346
big cold stamping; powder painting;
Bracket Combustion
Chamber RHS/LHS
200×150 1 DX53D (1.0355) DIN EN 10346
big cold stamping; powder painting;
Bracket hanging 400×60 1.5 DX51D (1.0226) DIN EN 10346
big cold stamping; powder painting;
Cover LHS/RHS 700×200 1 DX53D (1.0355) big cold stamping; powder painting;
Bracket support expansion vessel 380×65 1 DX51D (1.0226)
DIN EN 10346 big cold stamping; powder painting;
Cover front 500×400 1 DX53D (1.0355) big cold stamping; powder painting;
Rail LHS/RHS
Bracket Combustion Chamber RHS/LHS
Bracket hanging
Cover LHS/RHS
Bracket support expansion vessel
Cover front Information: total 24 different metal sheets
0
20
40
60
80
100
120
14 15 16 17 18 19
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Stamping: demand and requirements for TT
Presentation of material fields
5
Product Overall
dimensions mm
Thickness mm Material Additional
requirements
Heat engine casing rear 500×400 1 DX54D (1.0306)
DIN EN 10346 big cold stamping; powder painting;
Hood flue top 300×85 1 DX53D (1.0355) DIN EN 10346
small cold stamping; powder painting;
Bracket flue maniflold fixation 25×25 1.5 DX51D (1.0226)
DIN EN 10346 small cold stamping;
powder painting;
Hood flue top Bracket flue maniflold fixation
Tsd pcs
04.2014 SOP
TT WHB
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Stamping: demand and requirements for ED-WS
Presentation of material fields
6
Motor Bracket
Tube
Links
Pivot Plate
Part description
Maximum dimension
mm
Thickness mm Material Additional
requirements
Pivot Plate 50-150 5 DIN EN 10277-2 S235JRG2C+C
Zinc plate Transparent passivation
Tube 100 – 500 1 DIN EN 10346 DX52D+Z275 NAC
Bending Machine
Motor bracket 90x120 1,5 DIN EN 10346 DX52D+Z275 MBC
Links 100 - 700 1,5, 2, 3 DIN EN 10346
DX51D+Z275 NAC PA12 GD30
Stamping Plastic injection
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
0102030405060708090
14 15 16 17 18 19AA ED SG GS
Product Maximum dimension
mm
Thickness mm Material Additional
requirements
AA - SP < 10 1-4 ZP0410 (DIN EN 12844)
Internal thread - М4 6H
ED –WS 50 –150 2 -10
EN AC-Al Si12Cu1(Fe)
(DIN EN 1706) ZP0410 (DIN EN 12844)
-
SG–STR SG–ALT 5 – 150 4-10
EN AC Al Si9Cu3 (DIN EN
1706)
Powder painting / Machining
GS–AM 100 2-10 EN 1706 Machining
Mio pcs
Tbd. Serial
04.2015 01.2014
SOP ED WS AA SP
SG STR/ALT GS AM
ED WS Pivot Housing
GS AM Throttle Housing
Presentation of material fields
7
AA SP Nut
Casting: demand and requirements
SG ALT Drive end shield
ED WS Motor Bracket
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Presentation of material fields
8
Product Dimensions mm Material Roughness
Additional requirements
TT WHB Diameter – 60 Length – 123
ALSI (CU) EN AC – 47000
DIN EN 1706
- Surfaces Rz 63
Casting: demand and requirements for TT
020406080
100120
14 15 16 17 18 19
TT
04.2014 SOP
TT WHB
Tsd pcs
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Dimensions mm Material Roughness Additional
requirements
SG ALT Pulley
Diameter – 55 Length – 27.7
S235JR (1.0038) Rz6
Deposition of a ZnNi alloy and
iridescent passivating
SG STR Armature
shaft
Diameter – 13 Length – 114
S235JR (1.0038) Rz10
Toothing z11/m1.125
Heat treatment
TT WHB Nut
Diameter – 26 Length – 14 CuZN39Pb3 - Internal thread-G 1/2”
Heat treatment
Turning parts: demand and requirements
02468
1012
14 15 16 17 18 19SG ED GSTT DS PT
04.2014 2015 2015 Tbd Tbd.
SOP TT WHB
SG STR/ALT ED WS GS FS
DS CRIN
SG STR Armature shaft
Mio pcs
9
SG ALT Pulley
Presentation of turning parts to be localized in Russia
TT WHB Nut
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Dimensions mm Material Roughness Additional
requirements
DS-CRIN Nozzle nut
Diameter – 20 Length – 35 C45Pb - Phossphating,
Internal thread
DS-CRIN Magnet nut
Diameter – 28 Length – 20 ETG100 - Zincphossphating,
Internal thread
ED WS Pivot shaft
Diameter – 12 Length – 122
46S20 (1.0727) Rz6
External thread - M10x6h
Oxynitrocarbonization + impregnation rust protection round grinding
GS FS Guide Rod
Diameter – 6 Length – 170 – Rz16 –
Turning parts: demand and requirements
ED WS Pivot shaft
GS FS Guide Rod
10
DS CRIN Nozzle nut
DS CRIN Magnet nut
Presentation of turning parts to be localized in Russia
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Level of
deviations (max), mm
Material Weight g
Additional requirements
Demand in tsd.. pcs. per
year
PT Round Nut 0.01 11SMnPb30 73.7 - 969
PT Grinding Spindle
0.001 16MnCrS5 (20CrMo) 115.8 Case hardening
and tempering 478
PT Drilling Spindle 0.001 12L14/SUM
24L 59.5 Case hardening and tempering 249
PT Detent Pin 0.01 ETG 100 11.4 - 478
Turning parts: demand and requirements
11
Presentation of turning parts to be localized in Russia
PT Round nut
PT Drilling Spindle
PT Detent Pin
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Level of
deviations (max), mm
Material Weight g
Additional requirements
Demand in tsd.. pcs. per year
PT Jack Shaft 0.01 20ХМ 33.4 Gas-nitrocarburizing 100
PT Armature Shaft 0.001 16MnCrS5 n/a Case hardening and
tempering 37,5
PT Drilling Spindle 0.01 11SMnPb30 92.8 Surface hardening 36
PT Armature Shaft 0.001 ETG 100 n/a Case hardening and
tempering 49
Turning parts: demand and requirements
12
Presentation of turning parts to be localized in Russia
In total 34 different turning parts in Power Tools
PT Jack Shaft
PT Armature Shaft
PT Drilling Spindle
PT Armature Shaft
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Maximum dimension
Mm Material Weight
kg Additional
requirements
GS – AM 220 Polyamid 6 (PA 6) 0.118
Multi-component injection-
moulded part
ED – WS 18 Polyamid 12 (PA12) - Injection-moulded
part
ED - TS 717x235 Polyamid 6
(PA 6)
- Injection-Moulding
Plastic parts: demand and requirements
00,5
11,5
22,5
33,5
4
14 15 16 17 18 19
GS ED
01.2014 Tbd. 2015
SOP GS AM ED WS ED TS
GS AM Pedal
Mio pcs
Presentation of material fields
13
ED WS Linkage injection
ED TS Fan and Shroud
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Plastic parts: demand and requirements for TT
Presentation of material fields
14
Product Dimensions mm Material Roughness Additional requirements
TT WHB Diameter – 40 Length – 120 PC - ABS - Tolerance to DIN
16901 - 130
020406080
100120
14 15 16 17 18 19
TT
04.2014 SOP
TT WHB
Tsd pcs
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
0
0,5
1
1,5
2
2,5
3
14 15 16 17 18 19
SGProduct
Overall dimension
mm Technology Material Machinery Additional
requirements
SG – ALT Claw pole Ø100 Hot forging C8C
1.0213 Forging press (2000-5000 t.)
Calibrating process
Forging: demand and requirements
04.2015 SOP
SG ALT
Mio pcs
SG ALT Claw-Pole Half
Presentation of material fields
15
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Cables: demand and requirements
0
1
2
3
4
5
6
14 15 16 17 18 19
GS TT
Mio pcs
04.2016 04.2014
SOP GS SI
TT WHB
Product Isolation Crimping Contacts
GS SI TT WHB PTFE Hard stainless
steel Stamping requires
GS SI Wire Harness
Presentation of material fields
16
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Cables: demand and requirements
Presentation of material fields
17
Cables: demand and requirements for TT
0
10
20
30
40
50
60
70
14 15 16 17 18 19
TT
Tsd pcs
04.2014 SOP
TT WHB
Product Isolation Crimping Contacts
TT WHB PTFE Hard stainless steel
Stamping requires
Information: total 10 different metal cables
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
0
200
400
600
800
1000
1200
14 15 16 17 18 19SG-ALT SG-STR
Product Diameter Varnish Material
SG-ALT 0.85mm Polyesterimide Cu-ETP1-A..-P
SG-ALT 1.32mm Dual coating: underlying coating of polyester or polyesterimide, top coating of polyamidimide.
Cu-ETP1-A..-P
SG-STR 1.20mm Cu-ETP1-A..-P
Q1/2014 Q1/2015
SOP SG-ALT SG-STR
18
Copper-wires: demand and requirements
Presentation of material fields
CP/PUR2-EE | 10/01/13 | © Robert Bosch GmbH 2011. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Product Diameters Material Additional steps
ABS/ESP 88*100*31mm AlSi4MgMn Ultrasonic inspection
100% test (hardness+geometrie) Surface finish
19
0200400600800
1000120014001600
2014 2015 2016 2017tons 1000 pcs
Demand-development
Presentation of material fields
Aluminium-profiles: demand and requirements