bornemann twin screw pump malaysia … · turning challenges into chances bornemann twin screw pump...

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TURNING CHALLENGES INTO CHANCES BORNEMANN TWIN SCREW PUMP OIL & GAS APPLICATIONS IN Joh. Heinr. Bornemann GmbH Industriestraße 2 31683 Obernkirchen Germany Fon: +49 5724 390 - 0 Fax: +49 5724 390 - 290 [email protected] www.bornemann.com Germany – Headquarter Extreme conditions require secure solutions At the end of 2007 Bornemann supplied its first Multiphase Boosting Systems to Kazakhstan. As localisation is of major importance for customised solutions Bornemann had to consider various local terms which are typical for Central Asian countries. Due to widely varying climate conditions from –40 to +40 degrees all materials purchased and manufactured, as e.g. ball valves, had to be resistant against these extreme changes in weather. Another challenge was the appearance of hydrogen sulfide (H 2 S) in the fluid, a highly poisonous chemical compound. As to ensure the highest possible level of safety Bornemann purchased the complete material in accordance to NACE requirements and installed H 2 S-detectors. The control system was delivered to Kazakhstan completely assembled. ASIA TECHNICAL DATA: Size of equipment: 2 MW 9 Uptime: 98 % GVF: up to 100 % Volume of mix: 390 m 3 /h Δ pressure: 33 bar Installed power: 2 x 670 kW From a pilot project to a successful solution The leader of the Malaysian oil and gas industry launched a pilot project by installing the Multiphase Pump Technology at one of their fields. The system was set up and successfully commissioned at Tembugo-B, an unmanned off- shore satellite platform in Sabah Waters in August 2007. The Tembugo oil field consists of an integrated production and processing platform, the Tembungo-A and Tembungo-B. The unprocessed mixture of gas and crude from Tembungo-B is routed by a 6 inches trunk line departing to Tembungo-B. In order to guarantee the cus- tomer the highest degree of security Bornemann installed an on skid control system. TECHNICAL DATA: Size of equipment: 1 MPC 208 Uptime: 99 % GVF: up to 100 % Volume of mix: 140 m 3 /h Δ pressure: 21 bar Installed power: 240 kW WWW.BORNEMANN.COM PETRONAS CARIGALI, MALAYSIA CNPC AKTOBEMUNAIGAS, KAZAKHSTAN © Bornemann · 01/09 · The technical data stated in this brochure are indicative only and have to be determined for each individual case · Printed in Germany · Photosources: Bornemann, Fotolia

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Page 1: BORNEMANN TWIN SCREW PUMP MALAYSIA … · TURNING CHALLENGES INTO CHANCES BORNEMANN TWIN SCREW PUMP OIL & GAS APPLICATIONS IN Joh. Heinr. Bornemann GmbH Industriestraße 2 …

TURNING CHALLENGES INTO CHANCES

BORNEMANN TWIN SCREW PUMPOIL & GAS APPLICATIONS IN

Joh. Heinr. Bornemann GmbH

Industriestraße 231683 ObernkirchenGermany

Fon: +49 5724 390-0Fax: +49 5724 [email protected] Germany – Headquarter

Extreme conditions require secure solutions

At the end of 2007 Bornemannsupplied its f irst MultiphaseBoosting Systems to Kazakhstan.As localisation is of majorimportance for customisedsolutions Bornemann had toconsider various local termswhich are typical for CentralAsian countries.

Due to widely varying climateconditions from –40 to +40degrees all materials purchasedand manufactured, as e.g. ballvalves, had to be resistantagainst these extreme changesin weather.

Another challenge was theappearance of hydrogen sulfide(H2S) in the fluid, a highly poisonous chemical compound. As to ensure the highest possiblelevel of safety Bornemann purchased the complete material in accordance to NACE requirements and installed H2S-detectors.

The control system was delivered to Kazakhstan completely assembled.

ASIA

TECHNICAL DATA:Size of equipment: 2 MW 9 Uptime: 98 %GVF: up to 100 % Volume of mix: 390 m3/h∆ pressure: 33 bar Installed power: 2 x 670 kW

From a pilot project to a successful solution

The leader of the Malaysian oil and gas industry launched a pilot project by installing the Multiphase Pump Technology at one of theirfields.

The system was set up and successfully commissioned atTembugo-B, an unmanned off-shore satellite platform inSabah Waters in August 2007.

The Tembugo oil f ield consistsof an integrated production and processing platform, theTembungo-A and Tembungo-B.The unprocessed mixture of gasand crude from Tembungo-B isrouted by a 6 inches trunk linedeparting to Tembungo-B.

In order to guarantee the cus-tomer the highest degree ofsecurity Bornemann installedan on skid control system.

TECHNICAL DATA:Size of equipment: 1 MPC 208Uptime: 99 %GVF: up to 100 % Volume of mix: 140 m3/h∆ pressure: 21 bar Installed power: 240 kW

WWW.BORNEMANN.COM

PETRONAS CARIGALI,MALAYSIA

CNPC AKTOBEMUNAIGAS,KAZAKHSTAN

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Page 2: BORNEMANN TWIN SCREW PUMP MALAYSIA … · TURNING CHALLENGES INTO CHANCES BORNEMANN TWIN SCREW PUMP OIL & GAS APPLICATIONS IN Joh. Heinr. Bornemann GmbH Industriestraße 2 …

A turn-key solution

In December 2007 two Multiphase Pumps were started successfully atan Oil Terminal on the east cost of India.

In order to overcome the high backpressure of the pipeline whichconstraints productivity of the well at offshore, the MultiphasePumps were installed at the onshore terminal.

The skids consist of all necessary control and safety equipment suit-able to handle the well fluid with appropriate operational flexibilityand supervisory.

The installed Multiphase Pumps boost varying fluid regimes, as thepipeline is handling multiphase (oil, gas, water) flow and slug flow(gas).

Asia is the biggest and most populous continent.

Its largest economies are China, Japan, India and

South Korea. Other countries like Malaysia, Thailand

and Indonesia are forecasted to experience a long-

term growth.

Find our Multiphase Pumps

in the following countries:

China

India

Indonesia

Kazakhstan

Malaysia

Thailand

TECHNICAL DATA:Size of equipment: 2 MPC 400Uptime: 99 %GVF: up to 100 % Volume of mix: 2,420 m3/h∆ pressure: 15 bar Installed power: 2 x 1,300 kW

A tropical climate solution

At the end of 2007 Bornemannequipped an unmanned wellhead platform in the Gulf ofThailand with a Multiphase PumpSystem.

The Bornemann MultiphaseTechnology was the perfectsolution for the Surat-A plat-form because in comparison toconventional technology Multi-phase Pumps require less of therestricted space.

The MPP-System is a gas enginedriven unit and it contains special features to meet localrequirements. An hydraulicsystem driven by the gas engineas well provide power to allauxiliaries as there is no exter-nal power available on suchunmanned platforms.

Thailand‘s tropical climateposed further challenges for theengine and the MPP-System aswell which were solved success-fully by Bornemann. The on-skidcontrol system is suitable forinstallation in hazardous zoneand all components are instal-led to allow easy relocation toother platforms after depletionof wells.

TECHNICAL DATA:Size of equipment: 1 MPC 268Uptime: 95 %GVF: up to 100 % Volume of mix: 500 m3/h∆ pressure: 30 bar Installed power: 600 kW

GENERAL INFORMATIONASIA

CAIRN ENERGY,INDIA

CHEVRON,THAILAND

Localisation – Adjusted solu-tions in Asia

As specialisation on the customer‘srequirements is Bornemann‘shighest priority our customisedTwin Screw Pump Oil & GasApplications are perfect solu-tions for operations in Asia. Thecontinent‘s vast size bringsabout totally different environ-ments and local terms thatrequire f itted technology andexpertise. From Kazakhstan toIndonesia – with experience andflexibility Bornemann can providethe customer with an effectivesolution.

Page 3: BORNEMANN TWIN SCREW PUMP MALAYSIA … · TURNING CHALLENGES INTO CHANCES BORNEMANN TWIN SCREW PUMP OIL & GAS APPLICATIONS IN Joh. Heinr. Bornemann GmbH Industriestraße 2 …

Joh. Heinr. Bornemann GmbH

Industriestraße 2, 31683 Obernkirchen, Germany

Fon: +49 5724 390-0 • Fax: +49 5724 390-290 [email protected] • www.bornemann.com

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Page 4: BORNEMANN TWIN SCREW PUMP MALAYSIA … · TURNING CHALLENGES INTO CHANCES BORNEMANN TWIN SCREW PUMP OIL & GAS APPLICATIONS IN Joh. Heinr. Bornemann GmbH Industriestraße 2 …

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Joh. Heinr. Bornemann GmbH

Industriestraße 2, 31683 Obernkirchen, Germany

Fon: +49 5724 390-0 • Fax: +49 5724 390-290 [email protected] • www.bornemann.com