bornemann twin screw pump malaysia … · turning challenges into chances bornemann twin screw pump...
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TURNING CHALLENGES INTO CHANCES
BORNEMANN TWIN SCREW PUMPOIL & GAS APPLICATIONS IN
Joh. Heinr. Bornemann GmbH
Industriestraße 231683 ObernkirchenGermany
Fon: +49 5724 390-0Fax: +49 5724 [email protected] Germany – Headquarter
Extreme conditions require secure solutions
At the end of 2007 Bornemannsupplied its f irst MultiphaseBoosting Systems to Kazakhstan.As localisation is of majorimportance for customisedsolutions Bornemann had toconsider various local termswhich are typical for CentralAsian countries.
Due to widely varying climateconditions from –40 to +40degrees all materials purchasedand manufactured, as e.g. ballvalves, had to be resistantagainst these extreme changesin weather.
Another challenge was theappearance of hydrogen sulfide(H2S) in the fluid, a highly poisonous chemical compound. As to ensure the highest possiblelevel of safety Bornemann purchased the complete material in accordance to NACE requirements and installed H2S-detectors.
The control system was delivered to Kazakhstan completely assembled.
ASIA
TECHNICAL DATA:Size of equipment: 2 MW 9 Uptime: 98 %GVF: up to 100 % Volume of mix: 390 m3/h∆ pressure: 33 bar Installed power: 2 x 670 kW
From a pilot project to a successful solution
The leader of the Malaysian oil and gas industry launched a pilot project by installing the Multiphase Pump Technology at one of theirfields.
The system was set up and successfully commissioned atTembugo-B, an unmanned off-shore satellite platform inSabah Waters in August 2007.
The Tembugo oil f ield consistsof an integrated production and processing platform, theTembungo-A and Tembungo-B.The unprocessed mixture of gasand crude from Tembungo-B isrouted by a 6 inches trunk linedeparting to Tembungo-B.
In order to guarantee the cus-tomer the highest degree ofsecurity Bornemann installedan on skid control system.
TECHNICAL DATA:Size of equipment: 1 MPC 208Uptime: 99 %GVF: up to 100 % Volume of mix: 140 m3/h∆ pressure: 21 bar Installed power: 240 kW
WWW.BORNEMANN.COM
PETRONAS CARIGALI,MALAYSIA
CNPC AKTOBEMUNAIGAS,KAZAKHSTAN
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A turn-key solution
In December 2007 two Multiphase Pumps were started successfully atan Oil Terminal on the east cost of India.
In order to overcome the high backpressure of the pipeline whichconstraints productivity of the well at offshore, the MultiphasePumps were installed at the onshore terminal.
The skids consist of all necessary control and safety equipment suit-able to handle the well fluid with appropriate operational flexibilityand supervisory.
The installed Multiphase Pumps boost varying fluid regimes, as thepipeline is handling multiphase (oil, gas, water) flow and slug flow(gas).
Asia is the biggest and most populous continent.
Its largest economies are China, Japan, India and
South Korea. Other countries like Malaysia, Thailand
and Indonesia are forecasted to experience a long-
term growth.
Find our Multiphase Pumps
in the following countries:
China
India
Indonesia
Kazakhstan
Malaysia
Thailand
TECHNICAL DATA:Size of equipment: 2 MPC 400Uptime: 99 %GVF: up to 100 % Volume of mix: 2,420 m3/h∆ pressure: 15 bar Installed power: 2 x 1,300 kW
A tropical climate solution
At the end of 2007 Bornemannequipped an unmanned wellhead platform in the Gulf ofThailand with a Multiphase PumpSystem.
The Bornemann MultiphaseTechnology was the perfectsolution for the Surat-A plat-form because in comparison toconventional technology Multi-phase Pumps require less of therestricted space.
The MPP-System is a gas enginedriven unit and it contains special features to meet localrequirements. An hydraulicsystem driven by the gas engineas well provide power to allauxiliaries as there is no exter-nal power available on suchunmanned platforms.
Thailand‘s tropical climateposed further challenges for theengine and the MPP-System aswell which were solved success-fully by Bornemann. The on-skidcontrol system is suitable forinstallation in hazardous zoneand all components are instal-led to allow easy relocation toother platforms after depletionof wells.
TECHNICAL DATA:Size of equipment: 1 MPC 268Uptime: 95 %GVF: up to 100 % Volume of mix: 500 m3/h∆ pressure: 30 bar Installed power: 600 kW
GENERAL INFORMATIONASIA
CAIRN ENERGY,INDIA
CHEVRON,THAILAND
Localisation – Adjusted solu-tions in Asia
As specialisation on the customer‘srequirements is Bornemann‘shighest priority our customisedTwin Screw Pump Oil & GasApplications are perfect solu-tions for operations in Asia. Thecontinent‘s vast size bringsabout totally different environ-ments and local terms thatrequire f itted technology andexpertise. From Kazakhstan toIndonesia – with experience andflexibility Bornemann can providethe customer with an effectivesolution.
Joh. Heinr. Bornemann GmbH
Industriestraße 2, 31683 Obernkirchen, Germany
Fon: +49 5724 390-0 • Fax: +49 5724 390-290 [email protected] • www.bornemann.com
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Joh. Heinr. Bornemann GmbH
Industriestraße 2, 31683 Obernkirchen, Germany
Fon: +49 5724 390-0 • Fax: +49 5724 390-290 [email protected] • www.bornemann.com