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BONATRANS GROUP Largest European Wheelset Producer Czech Raildays 2011, Ostrava Jiří Vodák

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BONATRANS GROUPLargest European Wheelset ProducerCzech Raildays 2011, Ostrava Jiří Vodák

Across the horizon

on BONATRANS wheelsets

safelyreliably

comfortably

Our care does not end at the horizon.We care for the whole product life.

BONATRANS GROUP – Who We Are

Strategic field of business:

Wheelsets for rail-bound vehicles, and their parts

�Complex care of the product starting from design, optimisation and validation, to in-service monitoring and LCC management

�Flexible solutions tailored to customer needs

�Technical support and full-scale customer service

BONATRANS GROUP – Who We Are� The largest European and the only Czech

producer of railway wheelsets and their parts.

� Headquarters and production facilities in Bohumín, Czech Republic

� Workforce of 1260 employees (end of 2010)

� Sales € 208 mil., (2010)

� More than 95% of sales realised outside of the Czech Republic

� Deliveries to 80 countries of 5 continents

Products and services – a full spectrumFreight

vehicles

�Stress optimised low-weight BONATRANS wheelsets B29, BBS

�Other standard and special freight wheelsets, wheels, axles and tyres

Passenger vehicles /

Metro

�Power and trailer wheelsets and their parts

�Complete with components and noise reducing applications

EMU / DMU

�Power and trailer wheelsets and their parts for all types of EMU and DMU units

� Including molybdenum spraying and roller burnishing of axles and/or gearbox assembly where applicatble.

Locomotives

�Complete locomotive wheelsets up to the diameter of 1250 mm.

� Including molybdenum spraying and roller burnishing of axles and/or gearbox assembly where applicable

Resilient wheels

�Wheels with rubber segments considerably reducing wheel /rail noise

�Various types including applications for 100% low-floor vehicles

Very high speed

�Products for very high speeds above 250 km/h

� Including induction hardening of axles for high fatigue strength

Noise absorbers

�Fine-tuned wheel-mounted noise absorbers

�Effective reduction of noise generated by wheel/rail contact

�Applicable especially for urban transport and very high speed

More info More info More info More info

Product research and development (completely new product development, increasing product life, noise reduction…)

Care for complete product life

Design validation (in full scale own fatigue testing lab)

Research & Development� Strong design, research and development team (19 engineers)

� State-of-art SW equipment and fatigue testing laboratory

� Experience with development of product for customers worldwide

� Main activities

� Development, optimisation and verification of new designs

� Development of entirely new product types

� Optimisation of material properties

� Enhancement of products‘ operational life

� Solutions for noise reduction

� Monitoring and evaluation of in-service data

State-of-art testing equipment� ILAC Fully accredited metallurgical laboratory comprising:

� Mechanical laboratory

� Metallographical laboratory

� NDT laboratory

� Fatigue testing laboratory More about the fatigue testing lab

After-sales and customer services (technical support, in-service product monitoring…)

Care for complete product life

Quality and reliability based sourcing (high-quality material, …)

Scheme

IRIS – International Railway Industry StandardTÜV Nord, Germany

QUALITY SYSTEMENVIRONMENT SYSTEMOCCUPATIONAL HEALTH AND SAFETYTÜV Nord, Germany

RAILWAY CERTIFICATESSee examples further in presentation.

PRODUCT CERTIFICATES�TSI certificates for all main products�Customer specificis product certificates (DB AG, AAR, PKP, ČD, SKF, FAG, …)

Integrated management system

Delivery countries

BONATRANS

�Ahaus Alstätter Railways (AAE)

�Greek Railways (OSE) �Polish State Railways (PKP)

�Association of American Railroads (AAR)

�Hungarian State Railways (M ÁV) �Portuguese Railways (CP)

�Austrian Railways (ÖBB) �Indian Railways (IR (India)) �Railways of Serbia and Montenegro (ŽS and ŽSF)

�Bangladesh Rail (BR) �Indonesian Railways (KA) �Rhaetische Bahn, Switzerland (RhB)

�Belgian Railways (SNCB) �Irish Rail (IE) �Romanian Railways (CFR)

�BLS Lötschbergbahn, Switzerland (BLS)

�Islamic Republic of Iran Railways (RAI)

�Slovakian Railways ( ŽS)

�Bulgarian State Railways (BDŽ)

�Israel Railways (IR (Israel)) �Slovenian Railways (SZ)

�Croatian Railways (HZ) �Korean National Railways (KNR) �Spanish Railways (RENFE)

�Czech Railways ( ČD) �Luxembourg Railways (CFL) �State Railway of Thailand (SRT)

�Dutch Railways (NS) �Macedonian Railways (MZ) �Swedish Railways (SJ)

�Egyptian Railways (ENR) �Moroccan Railways (ONCF) �Swiss Federal Railways (SBB)

�Eurotunnel (EUROTUNNEL) �National Railroad Passenger Corporation, USA (AMTRAK)

�Tunisian Railways (SNCFT)

�Finnish Railways (VR) �Network Rail (UK) �Turkish State Railways (TCDD)

�French Railways (SNCF) �North Italian Railways (FNME)

�German Railways (DB) �Pakistan Railway (PR) �… and others

Customers - Railways

� Passenger trains, locomotives, urban transport

� Bombardier Transportation

� Kinki Sharyo

� Alstom Transport � Nippon Sharyo

� Siemens Mobility � Talgo

� GE Transportation Systems

� Škoda Transportation

� Rotem � Tokyu Car

� Vossloh � China CSR

� Kawasaki Rail Car � China CNR

…and others

Customers - Manufacturers

� Tatravag ónka � Nordwaggon

� International Railway Systems

� ELH

� Greenbrier Europe(Wagony Swidnica)

� Techni Industrie

� Fabryka Wagonow Gniewczyna

� Arbel Fauvet Rail

� MÁV � Tae Yang Heavy Industries

� T.Z.V. Gredelj

…and others

� Freight wagons

Customers - Manufacturers

Value for our partners

� First-class products for all rail-bound applications

� Uncompromised care for the whole product cycle

� Worldwide presence and experience

� Dynamic growth and flexibility

� Leading position at the European market

� Healthy product mix and wide customer portfolio

� Strong growth dynamics and stability

� Strong research and development

� Well invested production base

� High labour productivity and capacity utilisation

QA&