bmw z3 repair manual: 1996-2002 - complete index

INDEX 1

WARNING

Your common sense, good judgement and general alertness are crucial to safe and successful service work. Before attempting any work on your BMW, be sure to read 001 General Warnings and Cautions and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your car. Please also read any warnings and cautions that accompany the procedures in the manual.

3/2-way valve (running losses)see Fuel tank

A

Acronyms, commonly used 600-5

ABS (antilock brake system)see Brakes

A/C400-6, 640-3, 640-15blower 640-6

switch 640-5capacities 640-16compressor 640-18

clutch 640-19condenser 640-20control panel 640-4evaporator 640-21

temperature controller 640-5temperature sensor 640-5

expansion valve 640-23fresh air / recirculation flap motor640-6

housing 640-11pressure switch 640-24receiver / drier 640-25refrigerant & refrigerant oil 640-16switch 612-9troubleshooting 640-4see also Heater

Accelerator linkage020-17

ADS (auxiliary throttle housing)100-14, 130-13, 130-26

Aerodynamics400-4

Air-conditioningsee A/Csee also Heating

Air distribution control servo motorsee A/C, fresh air / recirculation flap motor

Air filterhousing

4-cylinder engine 130-11M52, S52 engine 130-26M52 TU, M54 engine 130-43S54 engine 113-28, 130-63

replacing 020-17

Airbag system (SRS)721-2contact ring 721-7control module 721-6crash sensor 721-4, 721-9driver airbag 721-9passenger airbag 721-12seat occupancy sensor 721-3, 721-9side impact (door) airbag 721-4, 721-13

warning light 721-3

Air flow sensor see Mass air flow (MAF) sensor

Alarm see Anti-theft alarm

Alignmentsee Wheel alignment

Alpine515-19

Alternator (generator)121-11brushes 121-17charging system 121-12oscilloscope diagnosis 121-13troubleshooting 121-3voltage regulator 121-16

Amplifiersee Sound system

Antenna650-3

Anti-theft alarm515-19

Antifreeze (engine coolant)see Maintenancesee also Cooling system

Antilock brake system (ABS)see Brakes

ASCsee Brakes, ABS / ASC / DSC

ATF (automatic transmission fluid)see Automatic transmission, fluid

Automatic seat belt tensionersee Seat belt

Automatic shift interlocksee Automatic transmission, shift interlock cable

Automatic Stability Control (ASC)see Brakes, ABS / ASC, DSC

Automatic transmission applications 200-3, 240-3fluid 020-14, 240-3

cooler 170-5gearshift 250-6identification tag 200-3neutral safety switch 240-7, 250-8range switch 250-7removal / installation 240-5shift interlock cable 250-11, 320-7shiftlock 250-11Steptronic gearshift 250-8

Axle jointsee Drive axle, CV joint

B

Back-up light switchautomatic transmission 250-10manual transmission 230-5

Battery121-5charging 121-9checking, cleaning 020-27maintenance 020-27removing / installing 020-28safety terminal 121-3, 121-10testing 121-6troubleshooting 121-3

Bearing, wheelsee Front suspension see also Rear suspension

Beltsee Maintenance, drive belt

Blade, wipersee Wipers and Washers

Blowersee A/C

Board Computer (BC)see Instruments, clock or Board Computer

Bodydimensions 400-3interior equipment 400-4

Bonnetsee Engine hood

Brake fluid020-11, 340-8

Brake light switch612-7

2 INDEX

Brakes300-4, 340-2ABS / ASC / DSC 300-5, 340-3, 340-20auxiliary throttle housing (ADS) 130-13, 130-26

control module 300-8precharge pump 300-9sensors 300-8, 340-26switch 300-9, 612-9troubleshooting 300-10

bleeding 340-6booster 340-16fluid 020-11, 340-8master cylinder 340-15pads, calipers, rotors 340-9pad / rotor wear 020-28, 340-14parking brake 020-30, 340-17troubleshooting 340-3

Bulbssee Instruments, bulbssee also Lights

Bumperadjusting 510-5front 510-2rear 510-3

C

Calipersee Brakes, pads, calipers, rotors

Camber320-17

Camshaft100-22, 116-16removing / installing 116-7

Camshaft sensorsee DME (digital motor electronics)

Camshaft timing chainhousing cover

4-cylinder 117-17removing / installing

4-cylinder 117-17M52, S52 engine 117-27M52 TU, M54 engine 117-40

Capacities, fluid020-10A/C system 640-16coolant 170-13manual transmission 230-5oil 119-5

Carbon canister, activatedsee Evaporative control system

Caster320-17

Catalytic converter020-21, 100-19, 100-27, 180-3monitoring OBD-5

Cautions 001-2

CD changersee Sound system

Center bearingsee Driveshaft

Center brake light630-10

Center console513-3

Central body electronics (ZKE)400-6, 600-5

Central locking 515-3

Chainsee Camshaft timing chain

Charging systemsee Alternator (generator)

Climate controlsee A/Csee also Heater

Clocksee Instruments

Clutchfluid 020-30, 210-3hydraulics 210-2mechanical 210-5switches 612-8

Codes, faultOBD-7

Coding plug 620-10

Coilsee Ignition system

Coil springsee Front suspension, struts / springssee also Rear suspension, shock absorbers / springs

Component locations610-4

Compression test113-5

Compressorsee A/C

Condensersee A/C

Constant velocity (CV) jointsee Drive axle

Control armsee Front suspension

Convertible top400-7, 541-2electrohydraulic 541-6manual 541-3switch 612-11

Coolant (antifreeze)see Cooling system, antifreezesee also Maintenance, antifreeze (engine coolant)

Coolant pumpsee Cooling system

Cooling system100-9, 100-25antifreeze 020-11automatic transmission fluid cooler 170-5

bleeding 170-13coolant pump 170-3

4-cylinder engine 170-17auxiliary (S54) 640-9M52, S52, M52 TU, M54 engine 170-20

S54 engine 170-26cooling fans 170-3, 170-9, 170-14

clutch 170-8switch 170-17

draining and filling 170-11engine oil cooler (S54) 119-26radiator 170-3, 170-27thermostat 170-3, 170-8

4-cylinder engine 170-19M52, S52 engine 170-21M52 TU, M54 engine 170-22S54 engine 170-26

troubleshooting 170-6see also Maintenance

Crankshaft sealfront 119-9rear 119-15

Crankshaft sensorsee DME (digital motor electronics)

Crash sensorsee Airbag system (SRS)

Cruise control100-11, 100-14, 100-15, 130-58, 130-59, 130-69

cable 130-19, pedal switches 612-7switch 612-5

CV jointsee Drive axlesee also Maintenance

INDEX 3

WARNING


Cylinder head100-5combustion chamber leak test 170-13cover, removing / installing 113-8diagnostic testing 113-5disassembly / assembly 116-6leak test 116-18reconditioning 116-15removing / installing 113-32see also Valvetrain

D

Dashboard513-7trim 513-5

Deck lidsee Rear hatch

Defoggersee Rear window defogger

Diagnostic monitorsOBD-4

Diagnostic trouble code (DTC)see DTC (diagnostic trouble code)

Differential331-8oil 020-12, 331-9removing / installing 331-9seals 331-10

DISA (dual resonance intake system)100-16

DLC (data link connector)020-4, 120-7, 130-5, 160-5, OBD-4

DME (digital motor electronics)100-10, 130-4camshaft sensor 120-16, 120-18crankshaft sensor 120-6, 120-16emissions testing 130-7main relay 610-31


MIL 120-7, 130-5, 160-5, OBD-3oxygen sensor 100-19, 100-26

removing / installing 180-22troubleshooting 130-5see also Engine control module (ECM)

see also Engine coolant temperature (ECT) sensor

see also Fuel rail and injectorssee also Fuel pressuresee also Fuel pumpsee also Ignition systemsee also Mass air flow (MAF) sensorsee also Throttle

DMTL (detection module tank leak)see Evaporative control system, fuel tank leak detection unit (LDP / DMTL)

Dome lightsee Lights, interior

Door411-2panel 411-4window

see Door window

Door glasssee Door window

Door lock515-6striker 515-6

Door window512-2drop down feature 512-2fixed door glass 512-3motor / regulator 512-3

adjusting 512-4switch 612-10

Drive axle331-3CV joint 331-3CV joint boot 331-6removing / installing 331-4

Drive beltsee Maintenance

Drive cyclesee OBD (on-board diagnostics)

Driveability troubleshooting130-5engine management grounds 130-7system voltage 130-6

Driveaway protectionsee EWS (electronic immobilization)

Driveshaft260-2aligning 260-6center bearing 260-10centering guide 260-11flex-disc 260-9service 260-4troubleshooting 260-5universal joint 260-3

DSCsee Brakes, ABS / ASC / DSC

DTC (diagnostic trouble code)020-21, 100-19, 130-5, 160-5, OBD-7OBD-2tables OBD-8

Dual resonance intake system (DISA)100-16

DWA515-19

Dynamic Stability Control (DSC)see Brakes, ABS / ASC / DSC

E

ECM see Engine control module (ECM)

ECT see Engine coolant temperature (ECT) sensor

EDK (electronic throttle control)100-10, 100-11, 100-13, 100-14, 100-15, 130-52

EDR (electronic throttle system)100-15, 100-26

Electrical componentdesignation ELE-4locations 610-4

Electric cooling fan see Cooling system, cooling fans

Electrical switchessee Switches

Electrical system600-3acronyms 600-5component location table 610-4component photos 610-27engine 121-3engine management system voltage 130-6

test equipment 600-2troubleshooting 600-6wire color codes ELE-5

Electrical wiring diagrams600-2, ELE-7

4 INDEX

Electronic immobilizationsee EWS (electronic immobilization)

Emblems510-7

Emergencies010-15

Emergency brakesee Brakes, parking brake

Emergency flashersee Switches, hazard warning

Engineapplications 100-3compression test 113-5crankshaft seals 119-9cylinder leak-down test 113-7diagnostic testing 113-5driveability troubleshooting 130-6grounds 130-7, 610-24management 100-10mechanical 100-2oil cooler (S54) 119-26on-board diagnostics OBD-2removal / installation

4-cylinder 110-46-cylinder 110-8

see also Cooling systemsee also Crankshaft sealsee also DME (digital motor electronics)

see also Engine control module (ECM)

see also Engine coolant temperature (ECT) sensor

see also Exhaust systemsee also Ignition systemsee also Lubrication system

Engine control module (ECM)100-10, 610-31pin assignments

DME M5.2 130-21DME M41.1 130-36DME M42.1, MS 43.0 130-55DME MS S54 130-65

Engine coolant temperature (ECT) sensor

170-5replacing


Engine cooling fansee Cooling system, cooling fans

Engine hood410-5

Engine troubleshooting113-5

Evaporative control system160-4carbon canister, activated 160-32fuel tank leak detection unit(LDP / DMTL) 160-33

Evaporatorsee A/C

EWS (electronic immobilization)121-18, 515-15

Exhaust manifoldsee Exhaust system

Exhaust system020-30, 100-19, 100-26catalytic converter 180-3diagrams 180-5manifold 100-19, 180-3

removing & installing 180-14oxygen sensor 180-3

see also DME (digital motor electronics)

replacing 180-11

Expansion valvesee A/C

Exterior lightssee Lightssee also Headlight

F

Fansee A/C, blowersee also Cooling system, cooling fans

Fault codesee DTC (diagnostic trouble code)

Fenderfront 410-2rear 410-3

Filterssee Maintenance

Firing ordersee Ignition system

Flex-discsee Driveshaft

Fluids and lubricantssee Capacities, fluidsee also Maintenance

Foglight630-6

Front centering guidesee Driveshaft, centering guide

Front power distribution box610-16

Front oil sealsee Crankshaft seal

Front suspension300-2ball joint 310-10control arm 300-3, 310-9ride height 310-8stabilizer bar 310-14struts / springs 310-4subframe 310-15troubleshooting 300-11wheel bearing 310-12see also Maintenance

Fuel changeover valvesee Fuel tank, 3/2-way valve

Fuel filter020-31

Fuel injectionsee DME (digital motor electronics)see also Fuel pressuresee also Fuel rail and injector

Fuel injectorsee fuel rail and injectors

Fuel level sender160-26see also Fuel pump

Fuel pressureregulator 160-4, 160-22relieving pressure 130-9residual 160-21testing 160-19see also Fuel pump

Fuel pump160-3fuse and relay 160-8removing / installing 160-26troubleshooting 160-14

electrical 160-8

Fuel rail and injectors4-cylinder 130-16M52, S52 engine 130-29M52 TU, M54 engine 130-46S54 engine 130-63

Fuel system monitoringOBD-5

Fuel tank160-283/2-way valve 160-33draining 160-29removing / installing 160-32see also Evaporative control system

Fuel trimOBD-5

Fuse locations 610-15

INDEX 5

WARNING


G

Gasketsand seals 010-7

Gauges, dashboard620-13

Gearshiftknob

manual transmission 250-2automatic transmission 250-7

automatic transmission 250-6manual transmission 250-2

General Module door lock control 515-3location 630-36

Generatorsee Alternator (generator)

Glove compartment513-6

Grille inserts510-8

Groundsengine management 130-7locations 610-24

H

Hand brakesee Brakes, parking brake

Handle, door515-6

Hardtop400-7, 541-8

Hatchsee Rear hatch

Hazard warning switch612-10

Headlight630-4see also Switches

Heater400-6, 640-3core 640-10valve 640-8housing 640-11see also A/Csee also Cooling system

Hoodsee Engine hood

Hydraulic cam followersee Valvetrain

I

Idle speed020-21control valve


Ignition switch interlock250-11, 320-7

Ignition lock cylinder320-5, 612-4

Ignition electrical switch612-3

Ignition system100-15, 100-27, 120-4coil 120-4, 120-13disabling 120-12firing order 120-11knock sensor 100-16, 120-7

replacing 120-22oscilloscope diagnosis 120-9spark plugs 020-22timing 120-7troubleshooting 120-7

IHKR see A/C

Injectorsee Fuel rail and injectors

Input shaft sealsee Manual transmission, seals

Inspection see Maintenance

Instruments620-2, 620-9bulbs 620-11clock or Board Computer 620-3, 620-12

coding plug 620-10lower dashboard gauges 620-13self-test 620-4

Intake air temperature (IAT) sensorreplacing

4-cylinder engine 130-18M52, S52 engine 130-33M52 TU, M54 engine 130-50

S54 engine 130-64

Intake manifoldDISA 100-16removing / installing 113-15resonance / turbulence 100-18

Interior lightssee Lights

J

Jack stands010-13

Jump startingsee 010-18

K

Keyless entry515-4

Knock sensorsee Ignition system

L

Leak detection, fuel tanksee Evaporative control system, fuel tank leak detection unit (LDP / DMTL)

Leather upholstery020-34

LDP (leak detection pump)see Evaporative control system, fuel tank leak detection unit (LDP / DMTL)

Level sendersee Fuel level sender

License plate light630-12

Lifting the car010-4

Lights630-2bulb applications 630-3, 630-12exterior 630-6interior 630-12see also Headlightsee also Switches

Lockssee Central lockingsee also Door lockssee also Rear hatchsee also Trunk lid

6 INDEX

Lubrication system100-9, 100-25, 119-4oil cooler (S54 engine) 119-26oil level warning switch 119-29oil pan 119-17oil pressure warning switch

4-cylinder 119-256-cylinder 119-28

oil pressure relief valve4 cylinder 119-286-cylinder 119-34

oil pump 4-cylinder 119-266-cylinder 119-30

troubleshooting 119-6warning system 119-5, 119-8

Luggage compartment lidsee Rear hatchsee also Trunk lid

M

Maintenancealignment 020-33, 320-17antifreeze (engine coolant) 020-10automatic transmission 020-14, 240-3battery 020-27body and interior 020-34brake fluid 020-11, 340-8brake pad / rotor wear 020-28brake system 020-28clutch fluid, checking 020-30cooling system, checking 020-11CV joint boot, inspecting 020-30differential gear oil 020-12drive belt 020-17engine oil 020-14exhaust system, inspecting 020-30filters

air 020-17fuel 020-31oil 020-15

fluids and lubricants 020-8fuel tank and fuel lines 20-31front suspension 020-33idle speed 020-21inspection 020-5maintenance tables 020-6manual transmission fluid 020-13, 230-4

oxygen sensors 020-21, 180-22parking brake 020-30, 340-17power steering fluid 020-13rear suspension 020-33service indicator 020-3spark plugs 020-22tires 020-33windshield wiper blade 020-36, 611-5

Malfunction indicator light (MIL)see DME (digital motor electronics)see also OBD (on-board diagnostics)

Manifold, exhaustsee Exhaust system

Manifold, intakesee Intake manifold

Manual transmissionapplications 200-2, 230-4fluid 020-13, 230-4identification label 200-2pilot bearing 210-8removal / installation 230-10seals 230-5see also Back-up light switchsee also Gearshift

Mass air flow (MAF) sensorreplacing


Master cylindersee Brakessee also Clutch, hydraulics

MDK (motor-driven throttle)100-10, 100-11, 100-14, 100-15, 130-52, 130-57

cable 130-53, 130-54

MIL (malfunction indication light)see DME (digital motor electronics)see also OBD (on-board diagnostics)

Mirror510-6switch 612-11

Misfire120-8, OBD-5

MRS (multiple restraint system)see Airbag system (SRS)

Mufflersee Exhaust system

N

Neutral safety switch250-7, 250-8

O

OBD (on-board diagnostics)100-10, 130-5, OBD-2drive cycle OBD-6DTC OBD-7

tables OBD-8MIL 120-7, 130-5, 160-5, OBD-3P-codes OBD-8plug 120-8, 130-5, 160-5, OBD-4readiness OBD-7scan tool OBD-4

Oil change equipment010-14

Oil coolersee Lubrication system

Oil level warning switch119-29

Oil pansee Lubrication system

Oil pressuresee Lubrication system

Oil pumpsee Lubrication system

Oil service020-14

On-board computersee Instruments, clock or Board Computer

On-board diagnosticsOBD-2

Oscilloscope diagnosissee Alternator (generator)see also Ignition system

Outside door handlesee Door lock

Outside mirror switchsee Switches

Oxygen sensor020-21, 100-27, 180-22monitoring OBD-5see also DME (digital motor electronics)

P

P-codesOBD-8

Padssee Brakes, pads, calipers, rotors

Parking brakesee Brakessee also Maintenance

Parts010-9

Pedal cluster switchessee Switches

Pilot bearingsee Manual transmission

Power mirrorsee Mirror

Power steeringsee Steering

Power steering fluidsee Maintenancesee also Steering

INDEX 7

WARNING


Power windowsee Door windowsee also Switches, window

R

Radiatorsee Cooling system

Radiator cooling fansee Cooling system, cooling fan

Radiator grille510-8

Radioanti-theft 650-2

removing / installing 650-5see also Sound systemsee also Antenna

Raising car010-4

Readinesssee OBD (on-board diagnostics)

Rear hatch412-4lock 515-11, 515-13

striker 515-12

Rear main sealsee Crankshaft seal

Rear suspension300-3ride height 300-7shock absorbers / springs 330-3stabilizer bar 330-16subframe 330-8trailing arm 330-11troubleshooting 300-11wheel bearing 330-14see also Maintenance

Rear window defoggerswitch 612-9

Receiver / driersee A/C

Recirculation motorsee A/C, fresh air / recirculation flap motor

Recirculation switch612-9

Refrigerantsee A/C

Relays610-4

Reversing light switchsee Back-up light switch

Ride height310-8, 330-7

Ring antenna (EWS)515-17

Rocker arm 116-2, 116-7, 116-13

Rollover protection400-7

Rotorsee Brakes, pads, calipers, rotors

Running losses valvesee Fuel tank, 3/2-way valve

S

S54 engine100-20

Safety010-3

Scan tool OBD-4

Seals010-7see also Crankshaft sealsee also Differential, sealssee also Manual transmission, seals

Seat520-2heating 400-5

switch 612-9removing / installing 520-4troubleshooting 520-2

Seat belt720-2automatic tensioner 400-5, 720-6components

Coupe 720-5Roadster 720-4

troubleshooting 720-2see also Maintenance

Seat occupancy sensorsee Airbag system (SRS)

Secondary air injection100-20, 130-10

Service indicatorsee Maintenance

Shift interlock250-11, 320-7

Shift linkagesee Gearshiftsee also Automatic transmissionsee also Manual transmission

Shiftlocksee Automatic transmission

Shock absorbersee Rear suspension

Side impact airbagsee Airbag system (SRS)

Side marker light630-7

Siren515-19

Slave cylindersee Clutch, hydraulic

Solenoid121-23

Sound system650-4amplifier 650-2, 650-6CD changer 650-3speakers 650-3, 650-5

Spare parts kit010-21

Spark plugs020-22

Speakerssee Sound system

Specifications, fluid020-10

Speed sensor620-12

Springssee Front suspension, struts / springssee also Rear suspension, shock absorbers / springs

SRS (supplemental restraint system)see Airbag system (SRS)

Stabilizer barsee Front suspensionsee also Rear suspension

Starter121-18immobilization switch 612-8removing / installing 121-19solenoid 121-23troubleshooting 121-3, 121-18

8 INDEX

Steering 300-3column 320-9

covers-5fluid 020-13, 320-13lock 320-5pump 320-12rack 320-13wheel 320-3tie rod 320-15troubleshooting 300-11

Steering column switchessee Switches

Steering columnsee Steering

Steptronic transmissionsee Automatic transmissionsee also Gearshift

Stop light switch612-7

Strutsee Front suspension

Subframesee Front suspensionsee also Rear suspension

Sunroof400-7, 540-2adjusting 540-3components 540-2glass panel 540-4switch 612-11

Suspensionsee Front suspensionsee also Rear suspension

SwitchesASC / DSC 612-9blower 640-5climate control 612-9convertible top 612-11cruise control 612-5hazard warning 612-10headlight 612-9headlight dimmer 612-5ignition

cylinder 320-5, 612-4electrical switch 612-3

outside mirror 612-11pedal cluster 612-7rear window defogger 612-9seat heater 612-9steering column stalk 612-5sunroof 612-12turn signal 612-5window 612-10wiper / washer 611-3, 612-5see also Back-up light switch

T

Tailgatesee Rear hatch

Taillightssee Lights

Thermostatsee Cooling system

Throttle100-14auxiliary (ADS)

4-cylinder engine 130-13M52, S52 engine 130-26

cable, adjusting (M52 TU engine) 130-54

housing4-cylinder engine 130-19M52, S52 engine 130-35M52 TU, M54 engine 130-52S54 engine 113-28

position sensor4-cylinder engine 130-20M52, S52 engine 130-35

see also EDKsee also EDRsee also MDK

Throw-out bearingsee Clutch, mechanical

Tie rodsee Steering

Tightening fasteners010-6

Tilt sensor515-19

Timing chainsee Camshaft timing chain

Tire, changing010-15

Tires300-5see also Maintenance

Toe320-18

Tools010-10special tools 010-15see also Special tools section at beginning of each repair group

Toroidal coil (EWS)see ring antenna

Towing010-20

Traction controlsee Brakes, ABS / ASC / DSC

Transmissionsee Automatic transmissionsee also Manual transmission

Transmission fluid coolersee Cooling system, automatic transmission fluid cooler

Transmitter-receiver module (EWS)515-18

Trim, interiorsee Center consolesee also Dashboardsee also Doors, panelsee also Glove compartmentsee also Steering, column, covers

Trunk lid412-2lock 515-13

striker 515-12

Turn signal see Switchessee also Lights

V

Vacuum boostersee Brakes, booster

Valves (engine)clearance, adjusting (S54 engine) 116-12

see also Valvetrain

Valvetraincamshaft 116-6hydraulic cam follower 116-6, 116-12hydraulic valve adjuster 116-5, 116-11

valve service 116-15

VANOS100-6, 100-23double VANOS 117-15, 117-41single VANOS 117-11, 117-27

Vehicle identification number (VIN)010-10

Vehicle speed sensor620-12

Vibration damper, crankshaft117-5

Voltage regulatorsee Alternator

Voltage testssee Electrical system, troubleshooting

W

Warnings 001-1

INDEX 9

WARNING


Warnings, cautions and notes010-3

Washerssee Wipers and washers

Washingsee Maintenance

Water pumpsee Cooling system, coolant pump

Waxingsee Maintenance

Wheel, steeringsee Steering

Wheel alignment320-17ride height 310-8, 330-7

Wheel bearingsee Front suspensionsee also Rear suspension

Wheel speed sensor300-8, 340-21

Wheels300-5

Window see Door window

Wipers and washersarm 611-7blade 020-36, 611-5front 611-8rear 611-4, 611-10switch 611-3, 612-5troubleshooting 611-5washer system 611-11

Wiring color and size ELE-5diagrams ELE-7sample ELE-5

Working under car safely010-4

Z

ZAEairbags 721-2

ZKE (central body electronics)400-6, 600-5central locking 515-3

ZVMcentral locking 515-3

The BMW Z3 Service Manual: 1996-2002 is a comprehensive source of service information and technical specifications available for the BMW Z3 Roadster, Z3 Coupe, M Roadster, and M Coupe.

New durable hardcover format - This BMW manual is now being published as a durable, long-lasting hardcover book designed to withstand many years of use in a professional shop or home garage.

Features:

• Maintenance procedures for everything from brake fluid changes to interpreting the malfunction indicator light (MIL). This manual tells you what to do, how and when to do it, and why it is important.

• Engine and cylinder head service, including valve clearance adjustment on the S54 engine.

• Information for specific BMW Z3 driveability problems, including explanation of engine management systems and OBD II (On-board Diagnostics II).

• Theory of operation and repair information for Bosch DME M5.2, Siemens DME MS 41.1, MS 42.1, MS 43.0, and MS S54 engine management, DISA (dual resonance intake system), resonance/turbulence intake manifold and single and double VANOS (Variable Camshaft Timing).

• Drivetrain maintenance, troubleshooting, adjustment and repair, including hydraulic clutch, gearshift linkage, and driveshaft

• Heating and air-conditioning repair, including A/C component replacement.

• Body adjustments and repairs, including convertible top replacement and adjustment.

• Wiring schematics and extensive electrical component section specifying power distribution, grounds, and component locations with detailed illustrations and photos.

BMW Z3Service Manual: 1996-20021.9, 2.3, 2.5i, 2.8, 3.0i, 3.2including Z3 Roadster, Z3 Coupe, M Roadster, M CoupePrice: $119.95 Bentley Stock Number: BZ02Publication Date: 2005.apr.1ISBN: 978-0-8376-1617-9Hardcover, 8 3/8 in. x 11 in.1152 pages, 862 b/w photos, 715 illustrations and diagrams

Models, engines, and engine management systems coveredZ3 Roadster, Z3 Coupe:• M44 engine with Bosch DME M5.2 (4-cyl.)• M52 engine with Siemens DME MS 41.1 (6-cyl.)• M52 TU engine with Siemens DME MS 42.1 (6-cyl.)• M54 engine with Siemens DME MS 43.0 (6-cyl.)M Roadster, M Coupe:• S52 engine with Siemens DME MS 41.1 (6-cyl.)• S54 engine with Siemens DME MS S54 (6-cyl.)

Transmissions covered (remove, install, external service)Manual Transmission• Getrag S5D 250 G• ZF S5D 310 ZAutomatic Transmission• A4S 270 R• A5S 360 R• A5S 390 R

Fuel injection service and repair, including explanation of Siemens engine management systems.130 Fuel Injection

Detailed electrical component location information in text and photos.610 Electrical Component Locations

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-sales

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