blue brute 23 pages

23
Steel unbreakable housing ISO and ANSI foot print Set screw, eccentric, adaptor sleeve & v-locking Easy & fast assembly Replace Grid & Gear couplings No lubrication cost required One time alignment Competitively priced 2 0 anguliar misalignment Index Page 2 MADE IN CANADA ASSEMBLED IN AUSTRALIA STANDARD COVER HORIZONTAL SPLIT COVER (Higher Torque) VERTICAL SPLIT COVER (Higher Torque) • DIFFICULT ENVIRONMENTS • LOW MAINTENANCE • PROBLEM SOLVER ✯✯✯✯✯ WINNER 2005 BSC Motion Technology 10590 7/2/06 10:12 AM Page 1

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Blue Brute Bearing catalogue

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Page 1: Blue brute 23 pages

l Steel unbreakable housingl ISO and ANSI foot printl Set screw, eccentric, adaptor

sleeve & v-lockingl Easy & fast assembly

l Replace Grid & Gear couplingsl No lubrication cost requiredl One time alignmentl Competitively pricedl 20 anguliar misalignment

Index Page 2

MADE IN CANADA

ASSEMBLED INAUSTRALIA

STANDARDCOVER

HORIZONTALSPLIT COVER(Higher Torque)

VERTICALSPLIT COVER(Higher Torque)

• DIFFICULT ENVIRONMENTS • LOW MAINTENANCE • PROBLEM SOLVER

OOOOOWINNER 2005

BSC Motion Technology

10590 7/2/06 10:12 AM Page 1

Page 2: Blue brute 23 pages

Page 2

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I N D E XBearings

2-3 V-Lock4 Blue Brute Advantage5 SN Interchange6 Blue Brute Part No’s7 Blue Brute Locking8-9 Blue Brute Bearing Sealing Options10 Blue Brute Limiting Speeds11 Blue Brute Bearing Configuration Choices

Couplings12-13-14 Comparison Chart15 Quickflex Advantages16 Quickflex Elements17 STD Cover Dimensions18 Vertical Split Cover Dimensions19 Horizontal Split Cover Dimensions20 Tapered Bush & Spacers21 Torque Ratings22 Misalignment23 Bore Tolerances24 Installation Guide25 Compression Couplings

10590 7/2/06 10:12 AM Page 2

Page 3: Blue brute 23 pages

Page 3

V-Lock Bearing AdvantagesThe patented double tapered design of V-Lock bearings makes installation and removal asnap. You no longer have to set clearances or torch off old bearings. And, the uniquelocking mechanism virtually eliminated shaft fretting corrosion.

• Installation takes about 10 minutes. V-Lock bearings are preset so you won’t have to check internal clearances.

• Nine seal choices protect the bearing from contaminants to reduce maintenance costs.

• It’s impossible to overtighten.

• The patented locking mechanism evenly distributes force on a shaft to virtually eliminate fretting corrosionand results in tremendous gripping capabilities.

• V-Lock bearings last longer than most bearings to increase your uptime.

• The unique design permits mechanical withdrawal of the sleeve for easy removal.

• Three time the gripping power of any other bearing

• Superior seal choices match the seal to the environment

• Highest load ratings in the industry

• Accommodates shaft sizes from 2 7/16” to 4” (60mm to 100mm)

• Built-to-order for quick deliveries

• Easily converted from fixed to floating without disassembly for convenience and to prevent fieldcontamination

• Lifetime steel housing guarantee

• Rebuild program saves up to 33% (compared to a new bearing) with the QM Bearings Certified RebuildProgram

• Rugged steel housings are standard on all bearing blocks

• External covers for extra sealing protection against contamination (available on most bearings)

• Optional pressure relief valves to prevent seal damage from over lubrication (soon to be standard)

• Tighter manufacturing tolerance ensures longer life

• Offered in a variety of style to dimensionally interchange with virtually all other mounted roller bearing units

• Machined feet for one-time shaft alignment on all pillow block styles

• Standard withdrawal holes on all piloted flange units for easier removal

• Mechanical withdrawal for easy removal. You won’t need to torch off bearings

It’s Easy to switch to QM BearingsReplacement sizes are interchangeable

10590 7/2/06 10:12 AM Page 3

Page 4: Blue brute 23 pages

DiscoverQM Blue Brute Bearings®

Advantages

Page 4

InterchangesDimensionally Interchanges with:

ll Browningll Morsell Dodgell Link-Beltll Rexnordll SKFll Sealmasterll SN/SAF split

cap units

Our housings will drop in to existing bolt centers andbase to center height with no modifications required

More Benefits:• Increased bearing service life

• Extended Maintenance intervals

• Lower running temperature

• Lower vibration and noise levels

• Greater throughput of machine

• Improved product Quality

• Simplified / faster assembly procedures

10590 7/2/06 10:12 AM Page 4

Page 5: Blue brute 23 pages

SN TAPNConversion chart for SN, SNA, SNG etc to QM Blue Brute Bearing Units

SN Unit No Shaft Size Brg No. Add Sleeve Seal No. Nut No. Housing No.* Complete Unit*SN511 1-15/16** SLK11 M11 NU11 TAPN115HS

2 SLK11 HE2311 M11 NU11 TAPN115HS

50mm SLK11 H2311 M11 NU11 TAPN115HS

SN513 2-3/16** SLK13 M13 NU13 TAPN203HS

2-1/4 SLK13 HE2313 M13 NU13 TAPN203HS

60mm SLK13 H2313 M13 NU13 TAPN203HS

SN515 2-7/16** SLK15 M15 NU15 TAPN207HS

2-1/2 SLK15 HE2315 M15 NU15 TAPN207HS

65mm SLK15 H2315 M15 NU15 TAPN207HS

SN517 2-15/16** SLK17 M17 NU17 TAPN215HS

3 SLK17 HE2317 M17 NU17 TAPN215HS

75mm SLK17 H2317 M17 NU17 TAPN215HS

SN520 3-7/16** SLK20 M20 NU20 TAPN307HS

3-1/2 SLK20 HE2320 M20 NU20 TAPN307HS

90mm SLK20 H2320 M20 NU20 TAPN307HS

SN522 3-15/16** SLK22 M22 NU22 TAPN315HS

4 SLK22 HE2322 M22 NU22 TAPN315HS

100mm SLK22 H2322 M22 NU22 TAPN315HS

SN526 4-7/16** SLK26 M26 NU26 TAPN407HS

4-1/2 SLK26 HE2326 M26 NU26 TAPN407HS

*4 bolt housing part no is TAPG, eg housing = TAPG207HS, Unit = TAPG15K207HS

** These shaft sizes include HA series adapter sleeve, other sizes sleeve will have to be replaced as listed

Page 4

BLUE BRUTE BEARINGS

TAPN11K115S

TAPN11K200S

TAPN11K050S

TAPN13K203S

TAPN13K204S

TAPN13K060S

TAPN15K207S

TAPN15K208S

TAPN15K065S

TAPN17K215S

TAPN17K300S

TAPN17K075S

TAPN20K307S

TAPN20K308S

TAPN20K090S

TAPN22R315S

TAPN22R400S

TAPN22R100S

TAPN26R407S

TAPN26R408S

SN TAPNConversion chart for SN, SNA, SNG etc to QM Blue Brute Bearing Units

10590 pages 9/11/05 1:32 PM Page 4

Page 5

SN TAPNConversion chart for SN, SNA, SNG etc to QM Blue Brute Bearing Units

SN Unit No Shaft Size Brg No. Add Sleeve Seal No. Nut No. Housing No.* Complete Unit*SN511 1-15/16** SLK11 M11 NU11 TAPN115HS

2 SLK11 HE2311 M11 NU11 TAPN115HS

50mm SLK11 H2311 M11 NU11 TAPN115HS

SN513 2-3/16** SLK13 M13 NU13 TAPN203HS

2-1/4 SLK13 HE2313 M13 NU13 TAPN203HS

60mm SLK13 H2313 M13 NU13 TAPN203HS

SN515 2-7/16** SLK15 M15 NU15 TAPN207HS

2-1/2 SLK15 HE2315 M15 NU15 TAPN207HS

65mm SLK15 H2315 M15 NU15 TAPN207HS

SN517 2-15/16** SLK17 M17 NU17 TAPN215HS

3 SLK17 HE2317 M17 NU17 TAPN215HS

75mm SLK17 H2317 M17 NU17 TAPN215HS

SN520 3-7/16** SLK20 M20 NU20 TAPN307HS

3-1/2 SLK20 HE2320 M20 NU20 TAPN307HS

90mm SLK20 H2320 M20 NU20 TAPN307HS

SN522 3-15/16** SLK22 M22 NU22 TAPN315HS

4 SLK22 HE2322 M22 NU22 TAPN315HS

100mm SLK22 H2322 M22 NU22 TAPN315HS

SN526 4-7/16** SLK26 M26 NU26 TAPN407HS

4-1/2 SLK26 HE2326 M26 NU26 TAPN407HS

*4 bolt housing part no is TAPG, eg housing = TAPG207HS, Unit = TAPG15K207HS

** These shaft sizes include HA series adapter sleeve, other sizes sleeve will have to be replaced as listed

Page 4

BLUE BRUTE BEARINGS

TAPN11K115S

TAPN11K200S

TAPN11K050S

TAPN13K203S

TAPN13K204S

TAPN13K060S

TAPN15K207S

TAPN15K208S

TAPN15K065S

TAPN17K215S

TAPN17K300S

TAPN17K075S

TAPN20K307S

TAPN20K308S

TAPN20K090S

TAPN22R315S

TAPN22R400S

TAPN22R100S

TAPN26R407S

TAPN26R408S

SN TAPNConversion chart for SN, SNA, SNG etc to QM Blue Brute Bearing Units

10590 pages 9/11/05 1:32 PM Page 4

SN TAPNConversion chart for SN, SNA, SNG etc to QM Blue Brute Bearing Units

SN Unit No Shaft Size Brg No. Add Sleeve Seal No. Nut No. Housing No.* Complete Unit*SN511 1-15/16** SLK11 M11 NU11 TAPN115HS

2 SLK11 HE2311 M11 NU11 TAPN115HS

50mm SLK11 H2311 M11 NU11 TAPN115HS

SN513 2-3/16** SLK13 M13 NU13 TAPN203HS

2-1/4 SLK13 HE2313 M13 NU13 TAPN203HS

60mm SLK13 H2313 M13 NU13 TAPN203HS

SN515 2-7/16** SLK15 M15 NU15 TAPN207HS

2-1/2 SLK15 HE2315 M15 NU15 TAPN207HS

65mm SLK15 H2315 M15 NU15 TAPN207HS

SN517 2-15/16** SLK17 M17 NU17 TAPN215HS

3 SLK17 HE2317 M17 NU17 TAPN215HS

75mm SLK17 H2317 M17 NU17 TAPN215HS

SN520 3-7/16** SLK20 M20 NU20 TAPN307HS

3-1/2 SLK20 HE2320 M20 NU20 TAPN307HS

90mm SLK20 H2320 M20 NU20 TAPN307HS

SN522 3-15/16** SLK22 M22 NU22 TAPN315HS

4 SLK22 HE2322 M22 NU22 TAPN315HS

100mm SLK22 H2322 M22 NU22 TAPN315HS

SN526 4-7/16** SLK26 M26 NU26 TAPN407HS

4-1/2 SLK26 HE2326 M26 NU26 TAPN407HS

*4 bolt housing part no is TAPG, eg housing = TAPG207HS, Unit = TAPG15K207HS

** These shaft sizes include HA series adapter sleeve, other sizes sleeve will have to be replaced as listed

Page 4

BLUE BRUTE BEARINGS

TAPN11K115S

TAPN11K200S

TAPN11K050S

TAPN13K203S

TAPN13K204S

TAPN13K060S

TAPN15K207S

TAPN15K208S

TAPN15K065S

TAPN17K215S

TAPN17K300S

TAPN17K075S

TAPN20K307S

TAPN20K308S

TAPN20K090S

TAPN22R315S

TAPN22R400S

TAPN22R100S

TAPN26R407S

TAPN26R408S

SN TAPNConversion chart for SN, SNA, SNG etc to QM Blue Brute Bearing Units

10590 pages 9/11/05 1:32 PM Page 4

Housing Configurations• 2-Bolt pillow block • Square flange block• 4-Bolt pillow block • Round flange block• Piloted flange cartridge • Take-Up bearings

10590 7/2/06 10:12 AM Page 5

Page 6: Blue brute 23 pages

Page 6

10590 7/2/06 10:12 AM Page 6

Page 7: Blue brute 23 pages

EC - Eccentric Lock Accepts heavy thrust loads

CL - Set Screw Lock Accepts light thrust loads

DV / TA - TaperedAdapter Lock

Accepts medium thrust loads

Blue Brute Bearings - Locking configurations

Self-Aligning Spherical Roller Bearings

Eccentric lock shown

Blue Brute roller bearings represent decades of bearing technology and utilize world leading design for heavy-duty applications. Due to the number and size of the two rows of symmetrical barrel shaped rollers combined with precision guiding they have extreme load and speed capacity. The double row spherical bearings used in Blue Brute bearings feature extra large spherical rollers. Bearings from size 08 to 20 (1-7/16î to 4î) have steel window cages. Bearings size 22 and over have machined brass cages. These bearings work at full capacity regardless of limited shaft and housing misalignment. Blue Brute Bearings allow misalignment in any direction up to 2 degrees from center. Our rollers align freely between the spherical outer and inner ring and contact at an angle allowing heavy radial and thrust loads in either direction. Crowned roller ends result in unaffected performance under dynamic, static, or oscillatory conditions with heavy loads in a combination of planes.

EC Series - Standard Eccentric Locking Collar

Unsurpassed holding in heavy thrust, reversing or shock loading.

We guarantee this bearing will not come loose if

installed on a precision ground shaft (see page 60)

CL Series - Concentric Locking Collar (set screw lock)

Set screw locking 2 set screws @ 60 , provides maximum holding with minimal run out. Knurled point set screws provide positive locking.

DV Series - Tapered Adapter Sleeve

DV Bearings are a drop in replacement for common Ameri-can Set-screw mounted units, re-sults in extremely high load capacities compared to any collar mounted unit. Best concentricity for high speeds.

TA Series - Tapered Adapter Sleeve

TA Bearings are a direct drop in replacement for SAF/SN split cap housing dimensions results in superior sealing and integrally robust housing. Best concentricity for high speeds.

Page 6

BLUE BRUTE BEARINGS

Blue Brute Bearings - Locking configurations

EC - Eccentric LockAccepts heavy thrust loads

CL - SET SCREW LOCKAccepts light thrust loads

DV / TA - TAPEREDADAPTER LOCK

Accepts medium thrust loads

10590 pages 9/11/05 1:32 PM Page 6

Page 7

See pages 2 & 3 for V-Lock

10590 7/2/06 10:12 AM Page 7

Page 8: Blue brute 23 pages

Double Lip Seal - ’C’ Contacting, non-purgingThis seal is the same as the ‘B’ seal except it is manufactured with

(Viton*) seal material. Viton* has excellent chemical and abrasion resistance and operates at higher temperatures

than our standard nitrile rubber seal.

*Viton is a registered trade mark of Dupont

Triple Lip Seal - ‘N’ - Contacting, self purging This seal is a triple lip seal, medium contact. The ‘N’ seal is made with Viton* has excellent chemical and abrasion resistance andoperates at higher temperatures than nitrile rubber. The seal is similar to our ‘M’ seal.

.

Double Lip Seal - ’B’ Contacting, non-purgingThis seal incorporates a double lip seal of nitrile rubber with a garter spring for maximum contact. It is complete with a heavy duty steel shield that protects the seal from larger pieces of debris that might dam-age the rubber seal. This seal works well in applications with oil lubrication and is designed for extreme moisture, fine dust or extremely dirty applications.

Standard Seal - ‘M’ Contacting, self purging This seal is a triple lip seal, medium contact. The ‘M’ seal offers supe-rior sealing in moist and dirty applications. Our ‘M’ seals provide excellent lubrication retention, but will allow ex-cess grease to purge from the bearing cavity. The “M” seal is madefrom nitrile rubber and has excellent chemical resistance. This seal is also completely coated with rubber for corrosion resistance.

Blue Brute- Bearing Seals

Sealing arrangementsBlue Brute bearings are offered with a large number of primary and secondary

sealing options. We assemble our bearings to order and different combinations of seals can be shipped easily from stock.

These seals are installed between the inner ring of the bearing and the housing. They are held securely in place by our assembly nut. Primary seals can be contacting or non-contacting, purging or non-purging and are available in several material compounds for different applications.

Primary Seals

Page 7

BLUE BRUTE BEARINGS

Blue Brute - Bearing Seals

Sealing arrangements

Primary Seals

Standard Seal - ‘M’

Triple Lip Seal - ‘N’

Double Lip Seal - ‘B’

Double Lip Seal - ‘C’

10590 pages 9/11/05 1:32 PM Page 7

Page 8

10590 7/2/06 10:12 AM Page 8

Page 9: Blue brute 23 pages

Blue Brute- Bearing Seals

Teflon Seal - ‘T’ non-contacting, non-purging The Teflon floating seal consists of a Teflon ring pressed onto the inner ring of the bearing. This Teflon ring floats between two pieces of formed steel. This seal was developed for high speed applications involving dirty conditions or moisture effected areas. Teflon sustains high temperatures and is impervious to almost all chemicals.

Primary Seals - continued

Secondary Seals

In many circumstances bearings fail due to premature seal failure. This is usually the result of a tough operating environment or over lubrication. QM Bearings has developed sec-ondary sealing covers that offer an extra sealing barrier and protection to the primary seal. These economical covers are easily outfitted on any Blue Brute bearing unit. They are ordered as separate parts and are not shown in the bearing part number.

Closed End covers Open End covers

Combination seals Blue Brute Bearings can be ordered with a combination of differentseals within the same bearing. Often a purging seal will be combinedwith a non-purging seal on the heavily contaminated side. To order the combination seal just add the second seal letter to the

bearing part number. For example: QMP13J207SMB will be shipped with the ’M’ seal on the collar side, B seal on the opposite side.

The Purging Relief Valve ‘R’

Purging relief valves, which can be ordered installed on all housing styles. This valve works with ‘T’, ‘B’ and ‘C’ seal installations. The purging relief valve opens at a pre-determined pressure, exhausts and expels lubrication from the bearing cavity where excessive lubricant pressure is not desirable.

(actual size)

Page 8

BLUE BRUTE BEARINGS

Blue Brute - Bearing Seals

Primary Seals - continued

Teflon Seal - ‘T’

Combination seals

The Purging Relief Valve ‘R’

Secondary Seals

Closed End covers Open End covers

10590 pages 9/11/05 1:32 PM Page 8

Page 9

10590 7/2/06 10:12 AM Page 9

Page 10: Blue brute 23 pages

Page 10

10590 7/2/06 10:12 AM Page 10

Page 11: Blue brute 23 pages

BLUE BRUTE BEARING CONFIGURATION CHOICES

Page 11

10590 7/2/06 10:12 AM Page 11

Page 12: Blue brute 23 pages

Comparison

QM Quick-Flex

JawCoupling

GridCoupling

GearCoupling

ChainCoupling

TireCoupling

DiscCoupling

No hub teeth wear 3 3 3

Easy to replace w/o moving hubs 3 3 3 3

High torque ratings 3 3 3 3 3

Hubs not damaged by insert failure 3 3

Never needs lubrication 3 3 3 3

High speed capacity 3 3 3

Fewer loose pieces 3 3

Cushions shock 3 3 3 3 3

Compact 3 3 3 3 3

Lower cost 3 3 3

Page 15

Check page 22 for tolerances.

Why the flexible coupling is your best buy!

OOOOOWINNER 2005

BSC Motion Technology

10590 7/2/06 10:12 AM Page 15

Page 13: Blue brute 23 pages

Page 14

COUPLINGS

10590 pages 9/11/05 1:32 PM Page 14

Inserts

RedStandard

BlueHigh Torque

WhiteHigh

Temperature

BlackUltra

High TorquePolyether urethane 3 3 3 3

Split, easyremoval 3 3 3 3

Resistant tomost chemicals 3 3 3 3

Unlimitedshelf life 3 3 3 3

Operating -50ºc to -50ºc to -50ºc to -50ºc totemperature 100ºc 100ºc 177ºc 100ºcUsage Reversing High torque High torque Highest

applications, loads, loads, high torque loadlow torque replacement temperature replacementmax load for gear, disc for gear, disc

cushioning or grid couplings or grid couplings

Page 16

QF series Insert dimensionsInsert Part # L M N

QF5 31.24 56.64 16.00QF15 42.16 72.64 21.59QF25 54.86 96.52 31.24QF50 61.21 128.27 41.66QF100 77.47 163.58 54.61QF175 99.06 187.20 59.69QF250 104.90 208.28 58.93QF500 110.24 253.49 66.80QF1000 157.23 287.02 75.18QF1890 193.04 345.69 82.30QF3150 232.41 404.62 93.22QF10260 285.75 483.62 137.92

OOOOOWINNER 2005

BSC Motion Technology

10590 7/2/06 10:12 AM Page 16

Page 14: Blue brute 23 pages

Page 17OOOOOWINNER 2005

BSC Motion Technology

STANDARD TORQUEFlexible Couplings c/w Standard Cover

Complete Coupling uses:

(2) QF Standard Hubs(1) QF Insert(1) QF Cover

10590 7/2/06 10:12 AM Page 17

Page 15: Blue brute 23 pages

COUPLINGS

Quick-Flex® flexible coupling dimensions

MillimetresCoupling

Size

MaxBoreSize

MaxRPM A D1 D2 D3 C P F G

MinG

MaxH K L1 X

WT.Kg

6.812.719.127.252.272.6144.3219.5354.3

42.255.662.263.369.977.285.1101.4144.3

45.244.750.859.269.991.4113.0127.0138.4

60.768.680.088.9120.7135.4152.4186.4238.3

75.286.495.3106.9127.0152.4184.4202.7251.0

**Note: Max. RPM speeds are based on off the shelf items. If you require higher speeds (RPM), the couplings must be dynamicallybalanced. Please refer to installation guide supplied in all Quick-Flex® parts boxes.

Vertical split covers from QF50 to QF175 manufactured from High Strength Urethane

Vertical split covers from QF250 to QF10260 manufactured from steel.

QF50QF100QF175QF250QF500QF1000QF1890QF3150QF10260

65.082.0107.0114.0122.0159.0200.0232.0297.0

600048004200380034003000240020001200

151.4179.6195.3216.2257.3309.6373.4408.4508.3

185.4222.8233.7266.7342.9387.4450.9497.6619.3

89.4108.0139.7147.1177.8198.4241.3279.4381.0

114.1150.4171.5190.0235.0266.7325.1383.3450.9

61.588.493.2100.6118.6126.8150.1159.8231.1

87.9118.4124.0118.6149.4157.7185.9188.5275.6

54.962.567.878.795.3116.8145.8157.0183.4

.8896.864.782.543.184.784.781.786.35

4.128.136.056.309.5311.1311.139.5312.8

®Flexible couplings c/w Vertical split cover

10590 pages 9/11/05 1:33 PM Page 19

Page 18

HIGH TORQUE

COUPLINGS

Quick-Flex® flexible coupling dimensions

MillimetresCoupling

Size

MaxBoreSize

MaxRPM A D1 D2 D3 C P F G

MinG

MaxH K L1 X

WT.Kg

6.812.719.127.252.272.6144.3219.5354.3

42.255.662.263.369.977.285.1101.4144.3

45.244.750.859.269.991.4113.0127.0138.4

60.768.680.088.9120.7135.4152.4186.4238.3

75.286.495.3106.9127.0152.4184.4202.7251.0

**Note: Max. RPM speeds are based on off the shelf items. If you require higher speeds (RPM), the couplings must be dynamicallybalanced. Please refer to installation guide supplied in all Quick-Flex® parts boxes.

Vertical split covers from QF50 to QF175 manufactured from High Strength Urethane

Vertical split covers from QF250 to QF10260 manufactured from steel.

QF50QF100QF175QF250QF500QF1000QF1890QF3150QF10260

65.082.0107.0114.0122.0159.0200.0232.0297.0

600048004200380034003000240020001200

151.4179.6195.3216.2257.3309.6373.4408.4508.3

185.4222.8233.7266.7342.9387.4450.9497.6619.3

89.4108.0139.7147.1177.8198.4241.3279.4381.0

114.1150.4171.5190.0235.0266.7325.1383.3450.9

61.588.493.2100.6118.6126.8150.1159.8231.1

87.9118.4124.0118.6149.4157.7185.9188.5275.6

54.962.567.878.795.3116.8145.8157.0183.4

.8896.864.782.543.184.784.781.786.35

4.128.136.056.309.5311.1311.139.5312.8

®Flexible couplings c/w Vertical split cover

10590 pages 9/11/05 1:33 PM Page 19

OOOOOWINNER 2005

BSC Motion Technology

10590 7/2/06 10:12 AM Page 18

Page 16: Blue brute 23 pages

COUPLINGS

Quick-Flex® flexible coupling dimensions

MillimetresCoupling

Size

MaxBoreSizemm

MaxRPM A D1 D2 D3 C P F G

MinG

MaxH K L1 X

WT.Kg

2.34.57.713.620.927.2

22.430.742.255.662.263.3

29.036.145.244.750.859.2

41.754.160.768.680.088.9

44.560.775.286.495.3106.9

2.493.632.579.409.509.04

0.912.030.896.864.782.54

34.046.054.962.567.878.7

50.878.087.9118.4124.0130.3

32.550.861.588.493.2100.6

64.885.6114.1150.4171.5190.0

58.781.089.4108.0139.7147.1

121.7145.0192.5231.9282.5304.8

89.9123.4151.4179.6195.3216.4

240020002000180015001200

43.056.065.082.0107.0114.0

QF15QF25QF50QF100QF175QF250

**Note: Max. RPM speeds are based on off the shelf items. If you require higher speeds (RPM), the couplings must be dynamicallybalanced. Please refer to installation guide supplied in all Quick-Flex® parts boxes.

All horizontal split covers are manufactured from cast steel.

Quick-Flex couplings hubs are manufactured from C1020 steel, stainless steel hubs are also available upon request.

®Flexible couplings c/w Horizontal split cover

10590 pages 9/11/05 1:33 PM Page 20

Page 19

HIGH TORQUE - LOW SPEED

COUPLINGS

Quick-Flex® flexible coupling dimensions

MillimetresCoupling

Size

MaxBoreSizemm

MaxRPM A D1 D2 D3 C P F G

MinG

MaxH K L1 X

WT.Kg

2.34.57.713.620.927.2

22.430.742.255.662.263.3

29.036.145.244.750.859.2

41.754.160.768.680.088.9

44.560.775.286.495.3106.9

2.493.632.579.409.509.04

0.912.030.896.864.782.54

34.046.054.962.567.878.7

50.878.087.9118.4124.0130.3

32.550.861.588.493.2100.6

64.885.6114.1150.4171.5190.0

58.781.089.4108.0139.7147.1

121.7145.0192.5231.9282.5304.8

89.9123.4151.4179.6195.3216.4

240020002000180015001200

43.056.065.082.0107.0114.0

QF15QF25QF50QF100QF175QF250**Note: Max. RPM speeds are based on off the shelf items. If you require higher speeds (RPM), the couplings must be dynamicallybalanced. Please refer to installation guide supplied in all Quick-Flex® parts boxes.

All horizontal split covers are manufactured from cast steel.

Quick-Flex couplings hubs are manufactured from C1020 steel, stainless steel hubs are also available upon request.

®Flexible couplings c/w Horizontal split cover

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COUPLINGS®Standard spacer coupling

®Flexible couplings

Double ended spacer couplingc/w split cover

®

TAPER-LOCK®Style QF Hub

Quick-Flex® Couplings upto QF175 are machined withsnap ring grooves to fix the cover in place.QF250 and larger are fixed in place by up to 8 bolts.

Spacer bodies are available off the shelf in sizes from QF15 to QF100 on shaft separation lengths of 3-3/4”, 7-1/2” and 10” for immediatedelivery.When ordering spacer couplings, please include the distance between shafts and useable shaft length for each side.Non-standard dimensions may be possible with little or no loss of performance and at little or no extra charge.Please contact a sales representative for details. Modifications to this are possible but must be specified at order time.

10590 pages 9/11/05 1:33 PM Page 21

43.056.065.082.0

107.0114.0122.0

Dimension S is the distance given between the shafts to be supplied when you place an order.

COUPLINGS®Standard spacer coupling

®Flexible couplings

Double ended spacer couplingc/w split cover

®

TAPER-LOCK®Style QF Hub

Quick-Flex® Couplings upto QF175 are machined withsnap ring grooves to fix the cover in place.QF250 and larger are fixed in place by up to 8 bolts.

Spacer bodies are available off the shelf in sizes from QF15 to QF100 on shaft separation lengths of 3-3/4”, 7-1/2” and 10” for immediatedelivery.When ordering spacer couplings, please include the distance between shafts and useable shaft length for each side.Non-standard dimensions may be possible with little or no loss of performance and at little or no extra charge.Please contact a sales representative for details. Modifications to this are possible but must be specified at order time.

10590 pages 9/11/05 1:33 PM Page 21

9-28.5812.7-4214-50.816-65525-76.225-76.2

134.4481.6800.8

1299.226882688

1.913.636.3511.3415.4220.64

Quick-Flex® Couplings up to QF175 are machined with snap ring grooves to fix the cover in place. QF250 and larger arefixed in place by up to 8 bolts.The above hubs are for dimensional purposes only. Quick-Flex® hubs are not supplied with bushings.

COUPLINGS®Standard spacer coupling

®Flexible couplings

Double ended spacer couplingc/w split cover

®

TAPER-LOCK®Style QF Hub

Quick-Flex® Couplings upto QF175 are machined withsnap ring grooves to fix the cover in place.QF250 and larger are fixed in place by up to 8 bolts.

Spacer bodies are available off the shelf in sizes from QF15 to QF100 on shaft separation lengths of 3-3/4”, 7-1/2” and 10” for immediatedelivery.When ordering spacer couplings, please include the distance between shafts and useable shaft length for each side.Non-standard dimensions may be possible with little or no loss of performance and at little or no extra charge.Please contact a sales representative for details. Modifications to this are possible but must be specified at order time.

10590 pages 9/11/05 1:33 PM Page 21

43.056.065.082.0

107.0114.0122.0159.0200.0232.5297.0

Page 20

SMaxi-mum

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Flexible couplings c/w Taper Lock Hubs

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Max Bore

Size mm Inch

QF5 32.0 1.25

QF15 43.0 1.625

QF25 56.0 2.125

QF50 65.0 2.375

QF100 82.0 3.000

QF175 107.0 3.875

QF250 114.0 4.125

QF500 122.0 4.500

QF1000 159.0 6.813

QF1890 200.0 7.563

QF3150 232.0 9.125

QF10260 297.0 11.250

QF5INSERT RED 57 71QF5BINSERT BLUE 179 224QF15INSERT RED 109 137QF15HINSERT WHITE 337 421QF15BINSERT BLUE 337 421QF25INSERT RED 292 364QF25HINSERT WHITE 855 1069QF25BINSERT BLUE 855 1069QF50INSERT RED 678 848QF50HINSERT WHITE 2106 2633QF50BINSERT BLUE 2106 2633QF100INSERT RED 1284 1605QF100HINSERT WHITE 3969 4961QF100BINSERT BLUE 3969 4961QF175INSERT BLUE 1998 2497QF175HINSERT WHITE 5912 7390QF175BINSERT BLUE 5912 7390QF250INSERT RED 2875 3593QF250HINSERT WHITE 8642 10803QF250BINSERT BLUE 8642 10803QF500INSERT RED 5189 6486QF500HINSERT WHITE 15278 19097QF500BINSERT BLUE 15278 19097QF1000INSERT RED – 8475QF1000HINSERT WHITE – 25538QF1000BINSERT BLUE – 25538QF1890INSERT RED – 11752QF1890HINSERT WHITE – 35256QF1890BINSERT BLUE – 35256QF3150INSERT RED – 20340QF3150HINSERT WHITE – 61020QF3150BINSERT BLUE – 61020QF10260HINSERT WHITE – 78535QF10260BINSERT BLUE – 78535

Part # InsertColour

STDCover

Nm

SplitCover

Nm

RadialMisalignment

mm

AxialMisalignment

mm

0.51 1.98

0.99 2.95

0.99 2.95

0.97 2.95

1.47 3.96

1.47 4.45

1.47 5.94

1.47 5.94

1.47 5.94

1.47 7.92

1.98 7.92

1.98 7.92

Page 21

Conversions:HP = kW x 1.34 kg = lb x 0.454kW = HP x 0.746 lb = kg x 2.205In = mm – 25.4 Nm = lb-in x 0.113mm = In x 25.4 lb-in = Nm x 8.8

Formulas:Nm = kW x 9550 x S.F.

RPM

HP = T(lb-ft) x RPM5252

..

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Metric Torque Ratings

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COUPLINGS

Quick-Flex® flexible coupling dimensions

MillimetresCoupling

Size

MaxBoreSizemm

MaxRPM A D1 D2 D3 C P F G

MinG

MaxH K L1 X

WT.Kg

2.34.57.713.620.927.2

22.430.742.255.662.263.3

29.036.145.244.750.859.2

41.754.160.768.680.088.9

44.560.775.286.495.3106.9

2.493.632.579.409.509.04

0.912.030.896.864.782.54

34.046.054.962.567.878.7

50.878.087.9118.4124.0130.3

32.550.861.588.493.2100.6

64.885.6114.1150.4171.5190.0

58.781.089.4108.0139.7147.1

121.7145.0192.5231.9282.5304.8

89.9123.4151.4179.6195.3216.4

240020002000180015001200

43.056.065.082.0107.0114.0

QF15QF25QF50QF100QF175QF250

**Note: Max. RPM speeds are based on off the shelf items. If you require higher speeds (RPM), the couplings must be dynamicallybalanced. Please refer to installation guide supplied in all Quick-Flex® parts boxes.

All horizontal split covers are manufactured from cast steel.

Quick-Flex couplings hubs are manufactured from C1020 steel, stainless steel hubs are also available upon request.

®Flexible couplings c/w Horizontal split cover

10590 pages 9/11/05 1:33 PM Page 20

The compression couplings made by QM Bearings have an improved design for lighter weight withoutcompromising the integrity of the coupling. Priced competitively and guaranteed for life, the cast steel couplingsare an excellent choice for joining two shafts of the same size. This design is also known as a “rigid clamp style”coupling.

Our compression couplings are manufactured for tough applications where strength is important. Thecompression couplings are bored to the shaft size then split. The splitting of the couplings forms a gap, whichthen allows the coupling to compress when clamping the two halves together on the shafts. They are easilyremoved by loosening and removing the bolts. To prevent shaft deflection the couplings should be mountedclose to a support bearing if possible.

Available for shaft sizes 1-7/16” through 4-1/2” or sizes not listed are available upon request.

Compression Couplings - Cast Steel construction

Brute compression coupling dimensions - Cast Steel

Page 25

Part NumberGD107GD108GD115GD200GD203GD204GD207GD208GD215GD300GD307GD308GD315GD400GD407GD408

Shaft Size1-7/161-1/2

1-15/162

2-3/162-1/42-7/162-1/2

2-15/163

3-7/163-1/2

3-15/164

4-7/164-1/2

OD4.5004.5005.2505.2506.0006.0006.2506.2507.2507.2508.5008.5009.7509.75010.25010.250

Length6.1886.1888.0008.0008.6258.6259.6889.68811.37511.37513.18813.18815.25015.25018.18818.188

# Bolts4pcs - 1/2”4pcs - 1/2”4pcs - 1/2”4pcs - 1/2”4pcs - 5/8”4pcs - 5/8”6pcs - 5/8”6pcs - 5/8”6pcs - 3/4”6pcs - 3/4”6pcs - 7/8”6pcs - 7/8”6pcs - 1”6pcs - 1”

6pcs - 1-1/8”6pcs - 1-1/8”

Weight Kg6.66.410.210.013.813.620.420.030.429.547.245.870.869.0n/an/a

Compression Couplings

PILOT AND METRIC BORES ALSO AVAILABLE

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BSC LOCATIONS 24/7 SERVICENEW SOUTH WALES

SYDNEY (MOOREBANK) Phone: (02) 9824 2099 Fax: (02) 9824 2143ARMIDALEPhone: (02) 6772 5511 Fax: (02) 6772 8881BALLINAPhone: (02) 6686 4455 Fax: (02) 6686 4687COFFS HARBOURPhone (02) 6651 2813 Fax: (02) 6651 2758COOMAPhone (02) 6452 4366 Fax: (02) 6452 4377CONDOBOLINPhone (02) 6895 2137 Fax: (02) 6895 3859COONAMBLEPhone (02) 6822 1899 Fax: (02) 6822 2340COOTAMUNDRAPhone (02) 6942 4255 Fax: (02) 6942 1214COWRAPhone (02) 6341 2244 Fax: (02) 6341 2144DUBBOPhone (02) 6882 6888 Fax: (02) 6884 1308FORBESPhone (02) 6852 3211 Fax: (02) 6852 2978GILGANDRAPhone (02) 6847 2075 Fax: (02) 6847 1295GRAFTONPhone (02) 6642 2666 Fax: (02) 6643 1281GRIFFITHPhone (02) 6964 3711 Fax: (02) 6964 1908GUNNEDAHPhone (02) 6742 2855 Fax: (02) 6742 3453HARDENPhone (02) 6386 3526 Fax: (02) 6386 3525JERILDERIEPhone (02) 5886 1289 Fax: (02) 5886 1720LEETONPhone (02) 6953 4233 Fax: (02) 6953 3807LISMOREPhone (02) 6621 2337 Fax: (02) 6621 9141MOREEPhone (02) 6752 2277 Fax: (02) 6752 4528MURWILLUMBAHPhone (02) 6672 4533 Fax: (02) 6672 6811MUSWELLBROOKPhone (02) 6543 2466 Fax: (02) 6543 4242NARRABRIPhone (02) 6792 1988 Fax: (02) 6792 2629NARROMINEPhone (02) 6889 1588 Fax: (02) 6889 1253NEWCASTLEPhone (02) 4954 6877 Fax: (02) 4954 6861NOWRAPhone (02) 4421 3233 Fax: (02) 4421 2632NYNGANPhone (02) 6832 1577 Fax: (02) 6832 2094ORANGEPhone (02) 6362 3555 Fax: (02) 6362 5272

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ROMAPhone: (07) 4622 1722 Fax: (07) 4622 2639SOUTHPORTPhone: (07) 5532 4888 Fax: (07) 5532 5078ST GEORGE Phone: (07) 4625 5755 Fax: (07) 4625 3751TINGALPAPhone: (07) 3390 7099 Fax: (07) 3390 8615TOOWOOMBAPhone: (07) 4634 4133 Fax: (07) 4634 4329TOWNSVILLE Phone: (07) 4779 0500 Fax: (07) 4775 3758WACOLPhone: (07) 3271 3444 Fax: (07) 3271 3783

WESTERN AUSTRALIAPERTH (O’CONNOR)Phone: (08) 9337 3000 Fax: (08) 9331 2179ALBANYPhone: (08) 9842 2332 Fax: (08) 9842 6353MERREDINPhone: (08) 9041 1777 Fax: (08) 9041 2570OSBORNE PARKPhone: (08) 9445 1811 Fax: (08) 9445 3130WELSHPOOLPhone: (08) 9356 9266 Fax: (08) 9356 971524/7 SERVICE (0400) 409 870

SOUTH AUSTRALIAADELAIDE (WINGFIELD) Phone: (08) 8344 0800 Fax: (08) 8349 8480COOPER PEDYPhone: (08) 8672 5830 Fax: (08) 8672 5830KADINAPhone: (08) 8821 3922 Fax: (08) 8821 2820KIMBAPhone: (08) 8627 2071 Fax: (08) 8627 2334LONSDALEPhone: (08) 8326 5459 Fax: (08) 8326 7939LOXTONPhone: (08) 8584 4755 Fax: (08) 8584 4955MILLICENT Phone: (08) 8733 3555 Fax: (08) 8733 3554MT GAMBIERPhone: (08) 8724 4500 Fax: (08) 8723 0175PORT LINCOLNPhone: (08) 8683 1400 Fax: (08) 8683 1200CLEVEPhone: (08) 8628 2150 Fax: (08) 8628 2537ROSEWORTHPhone: (08) 8524 8131 Fax: (08) 8524 8218SADDLEWORTHPhone: (08) 8848 4292 Fax: (08) 8848 4151WUDINNAPhone: (08) 8680 2236 Fax: (08) 8680 2391

Brute Compression (MUFF) couplingsThe ‘Brute Compression’ coupling is asolid steel split coupling, that is utilisedto join two shafts of the same size. Thiscoupling is also known as a “Rigidclamp Style” coupling. The applicationof this coupling is to make a rigid shaftconnection.

Brute Compression couplings -Solid steel construction (MUFF) couplings

Brute compression coupling dimensions

Part #MaxBore

O.D. LNumberof Bolts

Bolt Size(inches)

MaximumRPM

Weight(lbs)

GD204 2-1/4 5.00 7 1/2 6 5/8 3180 32

GD300 3 6.00 9 6 5/8 2545 55

GD408 4-1/2 8.00 12 6 3/4 1775 108

GD508 5-1/2 9.00 14 8 7/8 1390 150

GD515 615/16 12.00 15 8 1 1365 325

10590 pages 9/11/05 1:33 PM Page 22

C-CB-1

Website: http://bsc.com.au Email: [email protected]

QUICK-Flex couplings, made by QM Bearings,connect rotating shafts used by pumps, hydraulics,

motors, reducers and compressors operating in harshenvironments.

The coupling consists of two toothed couplinghalves, or hubs, which are attached to the drive anddriven shaft. A urethane insert interlocks around thetwo hubs and provides a simple yet effective drivemechanism.

A standard cover is secured to the coupling hub byeither snap ring or bolts.

Vertical and horizontal split covers are attached bybolts to prevent the cover from opening, contain theaxial load under higher speeds and double the

misalignment capabilities.The urethane elastomer

insert, sandwiched between thetoothed hubs, results inproduct advantages unmatchedby other coupling designs suchas jaw, grid, tire, gear and chain couplings.

The cushioning effect absorbs shock loads, reducesvibration and accepts a certain amount ofmisalignment due to the flexible nature of the insert.

Depending on temperature and torque loadrequirements, you may choose one of four differentelastomer compounds. The only part that needs to bereplaced is the elastomer insert.

When replacing the insert, there’s no need to movethe hub or realign anything.

It requires no lubrication and the only part youneed to stock is the elastomer insert, thereby reducinginventory costs.

Motors, Drives & Transmissions

The cushioning effect absorbs shock loads.

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