block 15 batch plants 13

37
HMA Production Construction Batch Plants - 1 HMA Production BATCH PLANTS Senior/Graduate HMA Course

Upload: chris-yarnell

Post on 02-Jun-2015

591 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 1

HMA Production

BATCH PLANTS

Senior/GraduateHMA Course

Page 2: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 2

What you will learn….

• How gradation is controlled in a batch plant

• How asphalt binder is controlled in a batch plant

• Operational principles for batch plants• Using RAP & recycle production with a

batch plant

Page 3: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 3

Page 4: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 4

Page 5: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 5

Page 6: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 6

N

Page 7: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 7

Role of Dryer in Plant Process

Dry and Heat the Aggregate Materials

Production Rate of Plant Determined

by Dryer Capabilities

Page 8: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 8

Types of Dryers

• Counter-Flow Dryers – Aggregate flows toward the burner

• Parallel-Flow Dryers – Aggregate flows away from the burner

Page 9: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 9

Counter-Flow Batch Plant Dryer

Page 10: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 10

Page 11: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 11

The Modern Batch Plant Facility

Page 12: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 12

The Modern Batch Plant Facility

- gradation control at the hot bins

- asphalt binder control at the weigh bucket

Page 13: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 13

Screen Deck

Page 14: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 14

Screen Deck

Page 15: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 15

Hot Storage Bins

Page 16: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 16

Overflow Chutes

Overflowchutes

Hot bins

Screens

Weighhopper

Pugmill

Page 17: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 17

Overflow chutes

Page 18: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 18

Overflow Chutes(why two chutes?)

Page 19: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 19

Hot Bin Indicators

Page 20: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 20

Hot Bin Gates

Page 21: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 21

Hot Bin Gates

Page 22: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 22

Aggregate Sampling at Hot Bin Gate

Page 23: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 23

Aggregate Weigh Hopper

Page 24: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 24

Aggregate Weigh Hopper

AggregateWeighHopper

Asphalt BinderWeighBucket

Page 25: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 25

Weigh Hopper

Page 26: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 26

Asphalt Binder Weigh Bucket

AggregateWeighHopper

Asphalt BinderWeighBucket

Page 27: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 27

Asphalt Binder Weigh Bucket (Suspended Inside on Load Cells)

Page 28: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 28

Page 29: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 29

Pugmill(dry mix cycle, wet mix cycle)

Page 30: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 30

Live Zone in Pugmill

Livezone

Page 31: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 31

Overfilling & Underfilling Pugmills

Page 32: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 32

Inside of Pugmill

Page 33: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 33

Pre-Computerized, Electro-Mechanical Batch Automation

Page 34: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 34

Computerized Batch and Silo Loadout Automation

Page 35: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 35

Screen from Computerized Batch Automation

Page 36: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 36

“Table Top” Computerized Batch Automation

Page 37: Block 15   Batch Plants 13

HMA ProductionConstruction Batch Plants - 37

QUESTIONS?