blancon sludge resuspension 0709

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www.blancon.net Tank cleaning: oil sludge control & homogenization

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sludge treatment

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  • www.blancon.net

    Tank cleaning: oil sludge

    control & homogenization

  • 1

    Blancon tank cleaning: overview

    Blancon offers a safe, fast and efficient method to remove unpumpable tank bottom sludges while eliminating the high disposal costs by at clients request - recovering the previously

    unusable product for customers use

    Complete mobility of our equipment allows us to respond to tank cleaning problems quickly in a cost-effective way

    Safety of plant, equipment and crews represent paramount priorities throughout our operations

    All of our operators are trained to the highest standard to undertake any tank or vessel cleaning operation

    Equipment may be ATEX certified, equipped with spark-arrestors, etc. to meet Zone 1 work area requirements

    Blancon offers a complete desludging service available whenever the need may arise to

    reduce your tank bottoms.

  • 2

    Blancons tank cleaning solution is broader and more extensive

    Sludge minimization De-sludging Tank cleaning Oil recovery

    Blabo (Oreco)

    COWS (Taiho)

    GasTight (Hydrochem)

    SuperMacs (3i) Phaser (3i)

    Hydrodozer (Willacy)

    Manual labor

    Advanced, high volume jet mixers at up to 800 m3/h/

    unit Can convert 90% of the

    original volume of sludge to salable material

    Heavy sludge mobilization and tank bottom cleaning

    Remove all remaining and tough sludge to prepare the

    tank for inspection and hot-work

    Advanced technology to deliver the best level of

    recovery Recover up to 99% of

    hydrocarbons

    Oil lagoons and and recovery

    Up to 99% recovery of oil from lagoons

    and pits Environmental clean

    up and remediation

    Bla

    nc

    on

    Focus of this

    presentation

  • 3

    High volume sludge reduction without man-entry, plus residual sludge extraction and treatment

    Blancon uses a proven system that works by directing a submerged jet of crude oil

    across the bottom of the storage tank

    Dissolves and re-suspends the accumulated sludge throughout the overhead oil

    Fluid dynamically powered

    Valuable hydrocarbons are re-suspended into the crude oil and not wasted

    The shell-mounted system is designed to be placed at the tank wall

    Normally using the existing tank shell manway for mounting

    The solution is suitable for all roof types (floating roof application requires the legs of

    the roof to be out of the main operating

    stream)

    Blancon offers solutions for very heavy build-ups where jetting may not be optimal as well as

    oil and sludge treatment and separation services

  • 4

    Methodology overview

    Stage 1: Client bottoms tank

    The tank is bottomed to allow access through the manway covers for the jet

    mixers.

    Degassing: This operation should be carried out before our specialist operators arrive

    on site.

    Stage 2: Site preparation & installation

    The site is prepared and the jet mixersare installed in the tank, mounted on custom-

    made manway covers.

    Then the high-volume pumps are connected, ready for the de-sludging

    operation

  • 5

    Methodology overview (continued)

    Stage 3: Re-filling the tank

    After a thorough check of the installation, the client refills the tank to a pre-

    determined level with light crude.

    Stage 4: The cleaning process putting the

    hydrocarbons back into suspension

    The specialist team set the de-sludging operation in progress by re-circulating the

    light crude and pumping it back into the

    tank at 700M per hour per unit.

    As the jet mixer units rotate slowly inside the tank, the jet of crude will sweep up the

    sludge-cutting, re-suspending and

    homogenising it in the overhead oil ready

    for normal refining processes.

  • 6

    Methodology overview (continued)

    Stage 5: Re-suspension completed

    The crude should now be homogenized, with soluble hydrocarbons in suspension

    and ready for processing. At this stage the

    tank is drained to a holding tank and the

    effectiveness of the operation assessed. If

    there is still a large amount of solids not

    suspended the operation is repeated but

    for a shorter period.

    Stage 6: Equipment removed tank now

    available for re-use

    After removal of the Jets/shell mounted de-sludging equipment, any small amounts

    of (if any) remaining residues can be

    handled by conventional methods.

    Alternatively, the tank can be put straight

    back into operation for storing crude.

    A typical test with 2600 m3 sludge showed that after a 15h-

    operation, 2300 m3 are re-suspended, whereas after a 30h-

    operation up to 2500 m3 were re-suspended.

  • 7

    More than 600 tanks worldwide have been treated using this approach

  • 8

    Optional full oil separation and treatment system overview

    Note: Illustrative example. Actual configuration

    and units may change.

  • 9

    Oil processing, dewatering and recovery

    Continuous processing of extracted slope, or contaminated soil, and separating it into its base components for

    disposal, or re-use

    2 stage and 3 stage, including centrifuging

    Separation of oil, water and inorganics Reuse of hydrocarbons

    Reduced slope volume

    Minimal waste generated

    Environmental remediation applications for oil-contaminated soils etc.

    Provides a cleaner and more liquid free cake in a 3 phase separation process*

    Offers cleaner oil free tanks in preparation for inspection and repairs

    * As tested by US Filter on their dewatering equipment, yielded a

    significantly drier cake. Instead of the usual 30% - 40% liquid

    content on the filter test, the conditioned slope yielded a result of

    17.5%

    ** Results may vary

    < 1% Water in Oil Content

    < 0,2% of Sediments in Oil**