bioprocessing: reaping the benefits of renewable resources

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and is expected to grow by 4%/y to $1.9 bn in 2007. Applications include oil refining, pet litter, detergents, and water treatment. Zeolites are expected to be the largest market in value to 2007. Zeolites accounted for 46% of the nanoporous materials market in 2002 valued at $875 M. Clays are expected to grow by 4.4%/y to 2007. European Chemical News, 1 Mar 2004, 80 (2089), 25 Bioprocessing: reaping the benefits of renewable resources If advocates of industrial biotech get their way, chemical companies could soon be adding products such as corn and soybeans to their raw material needs. A wave of projects is under way with the aim of converting renewable resources into industrial chemicals. Developments in enzymatic biocatalysis are already enabling the production of new materials that have better characteristics than existing products. Bioprocesses also have the potential to produce existing chemicals at lower cost. The benefits of bioprocessing include better and more economical products; reliable, cheaper feedstocks; and more environmentally-friendly products and processes. There is a potential market of up to $1000 bn for bio-based materials. The percentage of chemical sales that depend on biotech could rise from the current 5% to 10-20% by 2010. The big change will be the growing importance of biotech processes in the manufacture of bulk chemicals, polymers, and speciality chemicals. Cargill has bio- based chemical sales of over $100 M but this figure is expected to grow rapidly as new bioprocesses are commercialised. The economics are favourable, as feedstock costs are mostly stable, and production costs are dropping quickly with improvements in biocatalysis and process technology. Codexis has partnerships with several chemical companies to develop bioprocesses for chemicals, but its main focus is currently on pharmaceutical projects. DuPont’s target is 25% of revenues coming from products made using renewable materials by 2015. Companies including Cargill and DuPont are also involved in projects financed by the Department of Energy to develop routes to produce chemicals from corn and other renewable feedstocks. DOE’s main push is to lower the cost of ethanol for fuel. Chemical Week, 11 Feb 2004, 166 (5) (Website: http://www.chemweek.com) Demonstration projects and establishing lifecycle costs of fuel cells vital to expand market opportunities Proving the system durability and cost-benefit of fuel cells will ensure that end-users begin to accept them as a superior alternative to conventional forms of energy generation, and result in increased sales. North American Stationary Fuel Cells Markets reveals revenues in this industry totalled $21.4 M in 2002 and are projected to reach $1.27 bn by 2009. To increase awareness of fuel cells, companies set demonstration projects and conduct test trials. Fuel cell developers need to clearly understand the operation and maintenance requirements and establish lifecycle costs of their systems and keep the customers aptly informed of them. The high- temperature fuel cell systems need expensive materials that withstand heat, and the low-temperature version depends on costly reformers and precious metal catalysts, placing fuel cells at a disadvantage when compared to cheaper conventional technologies. Reducing the manufacturing costs of fuel cells is one of the top challenges and the current focus of the fuel cell industry Press release from: Frost & Sullivan, 1040, East Brokaw Road, San Jose, CA 95131-2309, USA. Website: http://www.frost.co (9 Dec 2003) The fuel cells industry worldwide: a market/technology report The report analyses the current status and potential markets for all fuel cell types and their materials of construction. Describes the activities of over 500 companies and research organisations, including 13 manufacturers and developers of electrocatalysts, 17 manufacturers and developers of fuel processing catalysts, and 41 fuel processors. Reviews the state of commercialisation of each of the applications and discusses key growth areas. 230 pp, £740. Materials Technology Publications, 40 Sotheron Road, Watford WD17 2QA, UK. Tel: +44 (0)1923 237910. Fax: +44 (0)1923 211510. Website: http://www.mat- tech.co.uk (Feb 2004) Japan: new technology for photocatalysts Photocatalytic technology is to give new impulse to the whole of Japan’s industry. With its help, everyday products will be turned into high-tech products that will provide big profit opportunities to those developing them. Japan’s Ministry of Economy Trade and Industry (METI) describes photocatalysis as a leading technology. Japan occupies a top position. Areas of application, ranging from the automotive industry through medicine to environmental protection, offer big economic potential. The Mitsubishi Research Institute estimates that the market could reach Yen 1000 bn (7.4 bn) between 2005 and 2007. The Japan Association of Photocatalyst Products is more cautious in its estimates. It says sales were Yen 25 bn in 2000 and Yen 40 bn in 2002. Photocatalysts are currently used in products such as antimist car mirrors, in antibacterial sanitary ceramics, and in air purification and deodorizing. Nachrichten für Aussenhandel, 26 Feb 2004, 67 (40), 3 (in German) METI sets up first JIS standard for testing photocatalysts The first Japan Industry Standard for test methods for the air cleaning performance of photocatalysts has been established by the Ministry of Economy Trade and Industry (METI). The ability to control quality through the standard is expected to lead to increased demand and the development of new products. Japan is the leading supplier of photocatalytic products and technology. Guidelines for self-cleaning and water treatment photocatalysts are to be established by METI. Titanium dioxide is widely used as a photocatalyst and it has been confirmed recently that the same properties are exhibited by zinc oxide. Demand for photocatalysts for automotive antifogging mirrors, antifouling wall paints, air cleaners, 2 APRIL 2004 FOCUS ON CATALYSTS

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Page 1: Bioprocessing: Reaping the benefits of renewable resources

and is expected to grow by 4%/y to$1.9 bn in 2007. Applications includeoil refining, pet litter, detergents, andwater treatment. Zeolites areexpected to be the largest market invalue to 2007. Zeolites accounted for46% of the nanoporous materialsmarket in 2002 valued at $875 M.Clays are expected to grow by 4.4%/yto 2007.

European Chemical News, 1 Mar 2004, 80 (2089), 25

Bioprocessing: reaping the benefits ofrenewable resources

If advocates of industrial biotech gettheir way, chemical companies couldsoon be adding products such as cornand soybeans to their raw materialneeds. A wave of projects is underway with the aim of convertingrenewable resources into industrialchemicals. Developments inenzymatic biocatalysis are alreadyenabling the production of newmaterials that have bettercharacteristics than existing products.Bioprocesses also have the potentialto produce existing chemicals at lowercost. The benefits of bioprocessinginclude better and more economicalproducts; reliable, cheaper feedstocks;and more environmentally-friendlyproducts and processes. There is apotential market of up to $1000 bn forbio-based materials. The percentageof chemical sales that depend onbiotech could rise from the current 5%to 10-20% by 2010. The big changewill be the growing importance ofbiotech processes in the manufactureof bulk chemicals, polymers, andspeciality chemicals. Cargill has bio-based chemical sales of over $100 Mbut this figure is expected to growrapidly as new bioprocesses arecommercialised. The economics arefavourable, as feedstock costs aremostly stable, and production costsare dropping quickly withimprovements in biocatalysis andprocess technology. Codexis haspartnerships with several chemicalcompanies to develop bioprocessesfor chemicals, but its main focus iscurrently on pharmaceutical projects.DuPont’s target is 25% of revenuescoming from products made usingrenewable materials by 2015.Companies including Cargill andDuPont are also involved in projectsfinanced by the Department of Energy

to develop routes to producechemicals from corn and otherrenewable feedstocks. DOE’s mainpush is to lower the cost of ethanol forfuel.

Chemical Week, 11 Feb 2004, 166 (5) (Website:http://www.chemweek.com)

Demonstration projects andestablishing lifecycle costs of fuelcells vital to expand marketopportunities

Proving the system durability andcost-benefit of fuel cells will ensurethat end-users begin to accept themas a superior alternative toconventional forms of energygeneration, and result in increasedsales. North American Stationary FuelCells Markets reveals revenues in thisindustry totalled $21.4 M in 2002 andare projected to reach $1.27 bn by2009. To increase awareness of fuelcells, companies set demonstrationprojects and conduct test trials. Fuelcell developers need to clearlyunderstand the operation andmaintenance requirements andestablish lifecycle costs of theirsystems and keep the customersaptly informed of them. The high-temperature fuel cell systems needexpensive materials that withstandheat, and the low-temperature versiondepends on costly reformers andprecious metal catalysts, placing fuelcells at a disadvantage whencompared to cheaper conventionaltechnologies. Reducing themanufacturing costs of fuel cells isone of the top challenges and thecurrent focus of the fuel cell industry

Press release from: Frost & Sullivan, 1040, EastBrokaw Road, San Jose, CA 95131-2309, USA.Website: http://www.frost.co (9 Dec 2003)

The fuel cells industry worldwide: amarket/technology report

The report analyses the current statusand potential markets for all fuel celltypes and their materials ofconstruction. Describes the activitiesof over 500 companies and researchorganisations, including 13manufacturers and developers ofelectrocatalysts, 17 manufacturersand developers of fuel processingcatalysts, and 41 fuel processors.Reviews the state ofcommercialisation of each of the

applications and discusses keygrowth areas. 230 pp, £740.

Materials Technology Publications, 40 Sotheron Road,Watford WD17 2QA, UK. Tel: +44 (0)1923 237910.Fax: +44 (0)1923 211510. Website: http://www.mat-tech.co.uk (Feb 2004)

Japan: new technology forphotocatalysts

Photocatalytic technology is to givenew impulse to the whole of Japan’sindustry. With its help, everydayproducts will be turned into high-techproducts that will provide big profitopportunities to those developingthem. Japan’s Ministry of EconomyTrade and Industry (METI) describesphotocatalysis as a leadingtechnology. Japan occupies a topposition. Areas of application, rangingfrom the automotive industry throughmedicine to environmental protection,offer big economic potential. TheMitsubishi Research Instituteestimates that the market could reachYen 1000 bn (€7.4 bn) between 2005and 2007. The Japan Association ofPhotocatalyst Products is morecautious in its estimates. It says saleswere Yen 25 bn in 2000 and Yen 40bn in 2002. Photocatalysts arecurrently used in products such asantimist car mirrors, in antibacterialsanitary ceramics, and in airpurification and deodorizing.

Nachrichten für Aussenhandel, 26 Feb 2004, 67 (40),3 (in German)

METI sets up first JIS standard fortesting photocatalysts

The first Japan Industry Standard fortest methods for the air cleaningperformance of photocatalysts hasbeen established by the Ministry ofEconomy Trade and Industry (METI).The ability to control quality throughthe standard is expected to lead toincreased demand and thedevelopment of new products. Japanis the leading supplier of photocatalyticproducts and technology. Guidelinesfor self-cleaning and water treatmentphotocatalysts are to be establishedby METI. Titanium dioxide is widelyused as a photocatalyst and it hasbeen confirmed recently that thesame properties are exhibited by zincoxide. Demand for photocatalysts forautomotive antifogging mirrors,antifouling wall paints, air cleaners,

2 APRIL 2004

F O C U S O N C A T A L Y S T S