bio-gas green box making your food waste ‘valuable’ & profits ‘renewable’

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Bio-Gas Green Box Bio-Gas Green Box Making your Food Waste ‘Valuable’ & Profits ‘Renewable’

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Bio-Gas Green BoxBio-Gas Green Box

Making your Food Waste ‘Valuable’ & Profits ‘Renewable’

Hospitality Sector

Source CapacityAverage Daily

Wet Waste Qty.

Hotels 250-300 Rooms 500 - 600 Kgs

Corporate & Industrial Canteens

Per 1000 Employees

70-100 Kgs

Fine Dining Restaurants

Circa Per 100 Diners

20 – 30 Kgs

2

Daily Food Waste Generation

Business as Usual

3

Present Practice of Handling Food Waste

Business as Usual

4

Present Practice of Waste Segregation & Storage

Business as Usual

5

Present Practice of Waste Disposal

Why Bio-Gas?

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Push Factors

1. Recommended by Supreme Court Municipal Solid Waste (Management & Handling) Rules 2000

2. Hotels to maintain records of procedures followed with regard to waste disposal as per stipulated PCB norms

3. PCB & Municipal Authorities introducing policies to ‘tax’ external waste disposal e.g. Per Kg Landfill Entry Costs, Landfill Gate Fees, Levies, Waste Pick up Cess etc

4. Piggeries falling out of favour from health, sanitation & animal rights perspectives

5. Composting a Revenue-Negative Process

Pull Factors

1. Elimination of BAU waste related challenges & costs

2. Tax Break via 80% available Depreciation on Capital Investment (Renewable Energy Incentive)

3. Onsite handling & conversion of food waste into Bio-Gas - fit for direct cooking purpose & reuse

4. Direct substitute for more expensive & carbon intensive LPG Far-reaching savings in terms of LPG Consumption

5. Organic sludge bi-product a nutrient-rich compost

6. CSR, Green & Carbon-Saving Initiative

7. Low Payback Period & High ROI – Converts your food waste into a profitable green revenue stream

5 Keys of Bio-Gas

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Reasons to say ‘NO’ to Landfills, Piggeries & Composting

Bio-Gas Green Box

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The Solution to your Rising Waste Disposal & Energy Costs

What exactly is the Green Box?

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Modular, Portable, Compact, Plug & Play Bio-Gas Plant

Green Box – Advanced Features

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Green Box : Input-Output Ratios

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Waste(Kg/day)

Bio-Gas(m3/day)

LPG Replacement (Kg/day)

Manure(Kg/day)

Footprint (Area in m2)

250 17-20 8.5-10 30 10 x 5

500 35-40 17.5-20 50 15 x 5

1000 70-80 35-40 80 15 x 5

2000 140-150 70-75 200 20 x 10

Waste (Kg/day)

O & M(Manpower req)

O & M (Manhours req)

O & M (kWh req)

250 1 1 8-10

500 1 2 12

1000 1 3 12-15

2000 2 5 20-22

*Operational Requirements

*Production Parameters

Why Green-Box?

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• Container housed Bio-Gas Plant – fully enclosed canopy design (best of Indo-German Technology)

• Small-Footprint, Standardized, Compact ‘Plug & Play System’ (installed at Tata & Jindal Steel facilities)

• Handles universal pre & post cooked food waste – in-built mechanical crusher

• Designed for continuous & discontinuous feeding of waste

• 15-20% more efficient in comparison to conventional Bio-Gas Plants

Green Box 1 Tonne Capacity Output = 80-85+ cu.m/day vs. Conventional 60-65 cu.m/day

• Odourless, Noiseless & Aesthetically Superior

• Output Assurance via Superior Technology Inclusions PLC based panel & HMI touch screen for ease of operation & control – facilitates Remote Data Monitoring Inbuilt Smart System for pH detection, temperature control, waste weight measurement & gas output reading Pressure transmitters, thermostats, PH indicators, solenoid valves, auto gas flare with ionisers and spark ignition system to ensure complete safety & fully automatic operation Advanced mono-block industrial burner designed to ensure equivalent thermal transfer as compared to conventional LPG system

• Energy Efficient (low electricity consumption), Water Efficient (recycled water consumption) & practically Manpower-free!

• Superior Payback & ROI over 10+ Years Life

Awarded Best Innovation 2009 @ prestigious IIT Mumbai Tech-Fest

Green Box vs. Conventional Bio-Gas Plants

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No. Conventional Green Box

1. Civil Work & Construction required “Plug & Play Model” after manufacturing in ISO certified factory

2. Large Land Footprint : 2000-4000 sq.ft. 600-700 sq.ft. land requirement – terrace application possible

3. Non-Portable – Fixed Property Portable – Flexibility in location & transport

4. Generation capacity of up to 70m3 / tonne 15-20% Output Enhancement via superior technological features

5. Floating Dome Technology – allowing gas leakages from sides of dome & water jacket

Fixed Dome, Closed Loop, Zero Leakage System

6. Scum & Foaming problems due to absence of submersible agitator. Settling of solids demand frequent cleaning & cause plants to stop performing after 2-3 years

Centrally Stirred Tank Reactor Model equipped with submersible agitator, disallowing any settlement of slurry or scum/foaming formations

7. Significant seasonal Bio-Gas Output variations Insulated & Temperature Controlled Digester to ensure consistent & optimum Bio-Gas Output in summers & winters

8. Conventional System without any advanced features & automatic control systems

Inbuilt PLC, HMI, Online Smart Systems for Automatic Operation & Control, Data Monitoring & Safety Management

9. Relies in large part on operator’s discretion to assess safety risk & take necessary action

Solenoid valves, auto gas flare with ionisers and spark ignition system to ensure complete safety & fully automatic operation

10. Water & Manpower intensive Closed Loop Cycle technology allows for recirculating the water back into system for next day’s processing. Requires only 4 man hours of personnel at site vs. 2 semi-skilled manpower in conventional scenario

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Thank You

For Enquiries ContactFor Enquiries ContactAashish Dutt Aashish Dutt

+91 98453 72120+91 98453 [email protected]@gmail.com