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Binder Catalogue

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  • PIPESUPPORTS2010EDITION

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  • BinderGroup:yourpipesupportsolutionprovider

    Customerservice,supportandrelationshipsarethekeydriversofBinderGroupscustomerphilosophy.Thecompanyisproudofthepartnershipsithasformedovertheyearswhichensuresthatcustomersrequirementsandneedsareheardandrespondedtowithaminimumoffussanddelay.

    Established in 1982 the Binder Group is one of the worlds, and Australias, leading specialists in the design and manufacture of propriety and custom-built pipe suspension solutions.

    We design, develop and manufacture our own range of pipe supports using the latest technology in accordance with international design codes. We also undertake the design and manufacture of pipe supports to our customers own requirements.

    International competitiveness is dependent on quality and price. Binder Group has built a reputation for quality at an affordable price. Our uncompromising focus on quality has resulted in the Binder Group supplying many of the prestigious pipe support contracts awarded throughout the world.

    BinderGroupsphilosophyremainsconsistentthroughoutallofourbusinessactivities.Wevalueourcustomersanddeliverexceptionalserviceandsupportwhilstdeliveryingsuperiorqualityproductsatacompetitiveprice.

    Whencompilingtheinformationinthispublication,BinderGrouphastakeneveryefforttoensureaccuracy.However,noresponsibilitywillbetakenforanyerrors,omissionsorinaccuraciesarisinginthispublicationwhetherarisingfromnegligenceorotherwiseoranyconsequencesarisingtherefrom. 1

  • ewongText Box2

  • PERTH MELBOURNE BRISBANE SINGAPORE JAKARTA WWW.BINDERGRP.COM

    3

    1. Scope Binder Group design and manufacture pipe supports to the following standards: British Standard BS3897 Parts I, II and III Pipe Supports. American Standard MSS-SP-58 Pipe Hangers and Supports. American Standard MSS-SP-69 Pipe Hangers and Supports. ASME B31.1 Power Piping. ASME B31.3 Process Piping. 2. Definitions To help with the understanding of pipe supports, below are some definitions. (1) Pipe Clamp: A bolted pipe attachment which clamps around the pipe to connect the pipe to the remainder of a pipe hanger assembly. (2) 3 Bolt Pipe Clamp: A pipe clamp normally used for horizontal insulated piping, which utilizes clamping bolts to attach the clamp to the pipe and a separate load bolt to transfer the piping weight to the remainder of the pipe hanger assembly from a point outside the insulation. (3) U-Bolt: A U-shaped rod with threaded ends, that fits around a pipe and is attached to a supporting member.

    (4) Pipe Shoe: Normally a tee section attached to the pipe or a pipe clamp to transmit the load or forces to the adjacent structure. (6) Hanger. A device for suspending a pipeline from a fixed point, and for maintaining the pipeline at a predetermined level, while allowing limited axial and lateral movement. (5) Spring Hanger. A type of pipe hanger, designed to adjust itself to changes in position of the pipeline. Such as thermal expansion and subsidence. 3. Materials 3.1 The preferred materials and surface finishes from which the components of pipe support assemblies shall be manufactured are given in Table 1.0 and 1.1. Other materials may be used provided that they have equal or higher physical properties. Binder Group has two manufacturing premises. One in Perth, Australia and the other in Jakarta, Indonesia. Please refer to table 1.0 and 1.1 for material and finishing standards. Please refer to the individual catalogue pages for specific load and temperature ratings of our pipe supports.

    Table 1.0 SCHEDULE OF COMPONENT MATERIAL

    Manufacturing Premises / Material Standards Component Material

    Perth, Australia Jakarta, Indonesia

    Pipe Clamps, Saddles, Riser Supports and Line Stops.

    Carbon Steel Boiler Plate Alloy Steel

    Stainless Steel Stainless Steel

    AS3678 Gr.250 AS1548-7-460R

    ASTM A387 Gr.22 ASTM A240 Gr.316 ASTM A240 Gr.304

    ASTM A36 or JIS SS400 ASTM A516 GR 70

    ASTM A387 Gr 11 or Gr 22 ASTM A240 Gr.316 ASTM A240 Gr.304

    U Bolts Carbon Steel Stainless Steel Class 4.6 DIN 975

    ASTM A276 Gr.316 ASTM A36 or JIS SS400

    ASTM A276 Gr.316

    All Thread Rods. Carbon Steel Class 4.6 DIN 975 ASTM A36 or JIS SS400

    Load Pins and Threaded Rod. Carbon Steel AS3679 Gr.300 ASTM A36 or JIS SS400

    Clamp Bolts and Load Bolts.

    Carbon Steel Carbon Steel

    Alloy Steel Stainless Steel

    AS1111 Grade 4.6 AS1111 Grade 8.8

    ASTM A193 B16 Gr.316 DIN 931

    ASTM A307 Gr B JIS Gr 8.8

    ASTM A193 Gr B16 ASTM A320M B8M Cl. 2

    Nuts

    Carbon Steel Carbon Steel

    Alloy Steel Stainless Steel

    AS1112.1 Class 5 AS1112.1 Class 8

    ASTM A194 Grade 4 Gr.316 DIN 975

    ASTM A563 Gr A JIS Gr 8

    ASTM A194 Gr 4 ASTM A194M B8MA

    Forgings Forged Steel ASTM A29 C1035 ASTM A29 C1035

    Distance Pieces (spacers) Carbon Steel AS1074 Medium or Heavy ASTM A53 Gr B Table 1.1 SCHEDULE OF COMPONENT SURFACE FINISHES

    Manufacturing Premises

    Surface Finish Perth, Australia - Material Standards

    Jakarta, Indonesia - Material Standards

    Hot Dipped Galvanised (HDG) AS/NZS 4680 ASTM A123

    Zinc Plating AS 1789 - 2003 ASTM F1135

    PIPE SUPPORT SPECIFICATIONS AND STANDARDS

  • PERTH MELBOURNE BRISBANE SINGAPORE JAKARTA WWW.BINDERGRP.COM

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    SECTION 1.0 2 BOLT CLAMPS Page 12

    BG100

    Light Duty Page 13

    BG170 Medium Duty

    Page 14

    BG50 Heavy Duty

    Page 15

    BG140 Insulated For

    Stainless Steel, Duplex or Super

    Duplex Pipes Page 16

    BG141 Insulated For Cupro Nickel Cu/Ni Pipes

    Page 17

    SECTION 1.1 3 BOLT CLAMPS Page 18

    BG101 Light Duty Page 19

    BG171

    Medium Duty Page 20

    BG75

    Heavy Duty Page 21

    BG172

    High Temperature Page 22

    BG173 Very High

    Temperature Page 23

    BG145 Insulated For Stainless Steel, Duplex or Super

    Duplex Pipes Page 24

    BG146 Insulated For Cupro Nickel

    Cu/Ni Pipes Page 25

    SECTION 1.2 RISER SUPPORTS Page 26

    BG174 Low Temperature

    Page 27

    BG175

    High Temperature Page 28

    BG176

    Alloy Very High Temperature Page 30

    SECTION 1.3 HANGERS & ATTACHMENTS Page 32

    BG108

    Clevis Clamp Page 33

    BG222 Beam Clamp Page 34

    SECTION 1.4 THREADED COMPONENTS & FORGINGS Page 36

    BG202 All Thread Rod

    Page 37

    BG203 Threaded Drop Rod

    Page 38

    BG204 Forged Weldless Eye Nut

    Page 39

    BG205 Spade End & Rod

    Page 40

    BG206

    Hexagonal Nut Page 41

    BG209

    Forged Clevis & Pin Page 42

    BG210

    Forged Turnbuckle Page 43

    QUICK REFERENCE GUIDE SECTION 1.0 - RIGID HANGING SUPPORTS

  • PERTH MELBOURNE BRISBANE SINGAPORE JAKARTA WWW.BINDERGRP.COM

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    SECTION 1.5 ANCILLIARY COMPONENTS Page 44

    BG216

    Pipe Welded Lug Page 45

    BG225

    Welded Lug Page 46

    BG219 Welded Beam

    Attachment Page 47

    BG220

    Welded Beam Attachment With Load Pin

    Page 48

    BG214 Hemispherical

    Washer Page 49

    BG215

    Hemispherical Cup Page 50

    BG217

    Plate Washer Page 51

    BG245

    Standard Trapeze Page 52

    SECTION 2.0 PIPE SADDLES Page 54 BG177

    Saddle Guides Page 55

    BG178

    Saddle Clamps Page 56

    BG160

    Insulated Pipe Saddles For

    Stainless Steel, Duplex or Super

    Duplex Pipes Page 57

    BG161

    Insulated Pipe Saddles For Cupro Nickel Cu/Ni Pipes

    Page 58

    BG162

    Insulated Pipe Saddles For FRP Pipes Page 59

    SECTION 2.1 U BOLTS Page 60

    BG180

    Heavy Duty U Bolt Guides

    Page 61

    BG181

    Heavy Duty U Bolt Clamps

    Page 62

    BG150

    Insulated U Bolt Clamps For Stainless Steel, Duplex

    or Super Duplex Pipes Page 63

    BG151

    Insulated U Bolt Clamps For Cupro Nickel Cu/Ni

    Pipes Page 64

    BG152

    Insulated U Bolt Guide For Stainless Steel, Duplex

    or Super Duplex Pipes Page 65

    BG153

    Insulated U Bolt Guide For Cupro Nickel Cu/Ni

    Pipes Page 66

    BG154

    Insulated U Bolt Guide With Teflon For Stainless Steel, Duplex or Super

    Duplex Pipes Page 67

    BG155

    Insulated U Bolt Clamp With Teflon For Cupro

    Nickel Cu/Ni Pipes Page 68

    SECTION 2.2 PIPE SHOES & SLIDE PLATES Page 70

    BG510

    Standard Welded Pipe Shoes

    Page 71

    BG515

    Standard Clamped Pipe Shoes

    Page72

    BG517

    Compact Pipe Shoes Page 73

    BG518

    Compact Welded Pipe Shoes

    Page 74

    QUICK REFERENCE GUIDE

    SECTION 1 - RIGID HANGING SUPPORTS

    SECTION 2 PIPE SADDLES, SHOES & STOPS

  • PERTH MELBOURNE BRISBANE SINGAPORE JAKARTA WWW.BINDERGRP.COM

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    SECTION 2.2 PIPE SHOES & SLIDE PLATES Page 70

    BG156 BG157 BG400 BG550 BG135 & 136 Insulated Pipe Shoes Insulated Pipe Shoes Clamped Hot Pipe Standard Teflon & Adjustable Pipe For Stainless Steel, Duplex For Cupro Nickel Cu/Ni Shoes Steel Base plates Stands Or Super Duplex Pip