bharat heavy electricals limited · 6es7322-1bl00-0aa0 siemens 1 simatic s7-300, analog output sm...

An ISO 9001 Company

Bharat Heavy Electricals Limited (High Pressure Boiler Plant) Tiruchirapalli – 620014, TAMIL NADU, INDIA

MATERIALS MANAGEMENT / CAPITAL EQUIPMENT

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ENQUIRY NOTICE INVITING TENDER

Phone: +91 431 257 7653 Fax : +91 431 252 0719 Email : [email protected] Web : www.bhel.com

TWO PART BID Tender to be submitted in Two Parts

Enquiry No: 2711200007

Enquiry Date: 05.05.2012

Due date for Submission of quotation : 05.06.2012

You are requested to quote the Enquiry number date and due date in all your correspondences. This is only a request for quotation and not an order. Please note that under any circumstances both delayed offer and late offers will not be considered. Hence vendors are requested to ensure that the offer is reaching physically our office before 14.00 Hrs on the date of tender opening

Item No. Item Description Quantity 10

Supply of Local Control Desk for Hot Mill in SSTP as per the Technical Specification, & Commercial Conditions applicable (to be downloaded from web site www.bhel.com or http://tenders.gov.in)

01 No.

Important Points to be taken care during the submission of offer:-

1. The delivery period required is 3 months. 2. Check list to be filled and enclosed along with the offer failing which, the offer will not be considered for evaluation. 3. The Bidder’s response column may be filled in Technical Specification (Part A and Part B) and the commercial checklist applicable. 4. Guarantee for the Items to be 18 months from the date of supply or 12 months from the date of commissioning. 5.Addtional Details required as per Specification may please be provided with supporting documents

BHEL’s General guidelines /instructions including bank guarantee formats and list of consortium banks, commercial terms checklist can be downloaded from BHEL web site http://www.bhel.com or from the government tender website http://tenders.gov.in (public sector units > Bharat Heavy Electricals Limited page) Tender Enquiry reference “2711200007”

Tenders should reach us before 14:00 hours on the due date Tenders will be opened at 14:30 hours on the due date Tenders would be opened in presence of the tenderers who have submitted their offers and who may like to be present

Yours faithfully,

For BHARAT HEAVY ELECTRICALS LIMITED

Manager / MM / Capital Equipment

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QUALIFYING CRITERIA FOR THE SUPPLY OF

LOCAL CONTROL DESKS FOR HOT MILL

Qty- 1 set

The bidder / vendor has to compulsorily meet the following requirements to get

qualified for submitting an offer for the local control desks

S. No. REQUIREMENTS VENDOR’s RESPONSE

1.0 The VENDOR shall have a minimum of 5

Years of Continuous Experience in the

Manufacture & Supply of ‘LOCAL

CONTROL DESKS for similar purpose

and industries’. Indicate the actual

experience.

2.0 The VENDOR shall have supplied at least

2 numbers, within the last two years.

Indicate the number sold in India & Other

Countries.

3.0 Reference List of Customers indicating

type and purpose of system, date of

commissioning and performance in the

last one year along with full contact

details of CONTACT PERSON.

4.0 BHEL reserves the right to verify the

information provided by vendor. In case

the information provided by vendor is

found to be false/ incorrect, the offer shall

be rejected.

5.0 DELIVERY - The bidder shall quote the

best possible delivery. However the

delivery shall not exceed 3 months with

an additional grace period of 1 month.

The additional grace period will attract a

penalty which is explained in the

commercial terms of the enquiry.

The delivery period shall be reckoned

from date of purchase order to despatch

from the vendor works.

6.0 Details of Quality System followed

(Kindly furnish the salient aspects of the

QA system followed)

7.0 Any Additional Data to supplement the

manufacturing capability of the BIDDER

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8.0 The BIDDER / VENDOR shall submit

the offer in TWO PARTS –

1. Technical & Commercial without

price

2. Price Bid.

The Technical Offer shall be in line with

the BHEL Technical Specifications and

the Guidelines or Annexure mentioned,

wherever applicable.

9.0 The Offer shall contain a comparative

statement of Technical Specifications

given by BHEL and the Offer Details

submitted by the Bidder, against each

clause. A just ‘CONFIRMED’ or

‘COMPLIES’ or ‘YES’ or ‘NO-

DEVIATION’ or similar words in the

technical comparative statement may lead

to disqualification of the Technical Offer.

10.0 The Technical Offer shall be supported by

Product Catalogue and Data Sheets in

ORIGINAL and complete technical

details of ‘Bought-Out-Items’ with copies

of Product Catalogue and Selection

Criteria

11.0 The Commercial Offer (given with the

Technical Offer) shall contain the Scope

of Supply and the Un-Priced Part of the

Price-Bid, for confirmation of Scope of

Supply.

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TECHNICAL SPECIFICATION OF LOCAL CONTROL DESKS

1.0 General

Seamless Steel Tubes are made by hot rolling in long lengths from billets of about

1.6 m heated in a rotary hearth furnace. These billets are pierced in piercing mill

and elongated in Push bench and further heated in Walking beam type reheating

furnace and rolled in Stretch reducing mill. Local control desks required for the mill

as per the following specification have to be quoted.

2.0 All control desks shall be made of 2mm CRCA sheet fabricated enclosure (Free

standing construction) having IP 53 Protection .The bottom plate of desk must be

removal type. The desk should duly be de-rusted and epoxy painted for industrial

environment. Height, width & depth of desk is to be decided based on space

requirement of components. Each desk contains PLC modules and other control

components as indicated below. All PLC components shall be of Siemens make. All

control components & elements shall be of reputed make such as Siemens/

Schneider / Salzer etc. All control elements such as push buttons, lamps selector

switches shall be mounted on the front door/ top plate as the case may be. Internal

wiring shall be done as per the drawing which will be given on placement of order.

3.0 Local Control desk # 1: 01C1 + R101

Bill of material

DESIGNATION PART NUMBER MAKE QTY

Interface module IM153 Basic

for ET200M

6ES7-153-2BA02-0XB0 SIEMENS 1

SIMATIC S7-300, digital input

SM321 32 DI, DC 24 V

6ES7321-1BL00-0AA0 SIEMENS 2

SIMATIC S7-300, digital output

SM321 32 DI, DC 24 V

6ES7322-1BL00-0AA0 SIEMENS 1

SIMATIC S7-300, analog output

SM 332, 8 Channel

6ES7332-5HF00-0AB0 SIEMENS 1

Terminal connector 40 pin 6ES7-392-1AM00-0AA0 SIEMENS 4

Profibus connector 6ES7-972-OBB52-0XA0 SIEMENS 1

Power supply 5 amps 6EP0-133-3AA00-0AA1 SIEMENS 2

4A,2P,MCB SIEMENS or equiv 20


MUSHROOM Push Button

(MPB)

SCHNEIDER or equiv. 2

Push Button (PB) SCHNEIDER or equiv. 1

KEY SELECTOR SWITCH (2

way)

SCHNEIDER or equiv. 1

Illuminated Push Button (IPB) SCHNEIDER or equiv. 7

24V DC CONTACTOR SCHNEIDER or equiv. 18

24V DC Indication Lamp (IL) SCHNEIDER or equiv. 8

4 - POSITION SS [NO OFF (1-

2-3-4)]

SALZOR or equiv 1

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5 - POSITION SS [SPRING

RETURN (1-2-0-3-4)]

SALZOR or equiv 1

5 - POSITION TS [SPRING

RETURN (1-2-0-3-4)]

SALZOR or equiv 3

3 - POSITION TS [SPRING

RETURN (1-2-0-3-4)]

SALZOR or equiv 1

ELECTRONIC FILTER

For incoming supply

2

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Layout

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4.0 Local Control desk #2 with 2 pendants: 01C4 + R101

Bill of material

Designation Make Part number Qty

SIMATIC S7-300, analog input

SM 331

SIEMENS 6ES7331-1KF01-0AB0 1


SM 332, 8 Channel

SIEMENS 6ES7332-5HF00-0AB0 1


SM321 32 DI, DC 24 V

SIEMENS 6ES7321-1BL00-0AA0 4


SM 322, 32 DO, DC 24V



for ET200M

SIEMENS 6ES7-153-2BA02-0XB0 1

Terminal connector 40 pin SIEMENS 6ES7-392-1AM00-0AA0 8

POWER SUPPLY,5A SIEMENS 6EP0-133-3AA0-0AA1 2

INDICATION LAMP SCHNEIDER or equiv 9

4A, 2P, MCB SIEMENS or equiv 22

6A, 2P, MCB SIEMENS or equiv 1

[SPRING RETURN (1-2-0-3-4)]

Selector switch

SALZOR or equiv 4

PUSHBUTTON SCHNEIDER or equiv 16

ILLUMINATED

PUSHBUTTON

SCHNEIDER or equiv 30

KEY SELECTOR SWITCH

1NC+1NO


SELECTOR SWITCH 6 -

POSITION

SALZOR or equiv 1

SELECTOR SWITCH

1NC+1NO


MUSHROOM HEAD

PUSHBUTTON


CONTACTOR 4NO,24V

DC,9A


ELECTRONIC FILTER

For incoming supply

2

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Layout

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PENDENT 1

PENDENT 2

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5.0 Local Control Desk # 3: 01C4 + R102

Bill of material

Designation Manufacturer Part number Qty


SM 331



SM 332, 8 Channel

SIEMENS 6ES7332-5HF00-0AB0 2


SM 321 32 DI, DC 24 V

SIEMENS 6ES7321-1BL00-0AA0

3


SM 322, DO, DC 24V



for ET200M


Profibus connector SIEMENS 6ES7-972-OBB52-0XA0 1


5A,POWER SUPPLY SIEMENS 6EP0-133-3AA0-0AA1 2

CONTACTOR 4NO, 24V DC

9A




5 - POSITION SS SALZOR or equiv 2



ILLUMINATED

PUSHBUTTON


KEY SELECTOR SWITCH

1NC+1NO (TWO POS.)


E-STOP PUSHBUTTON NC,

RED


ELECTRONIC FILTER

For incoming supply

2

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Layout

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Bill of material



SM321 32 DI, DC 24 V

SIEMENS 6ES7321-1BLOO-OAA0 2


SM 322, DO, DC 24V

SIEMENS 6E57322-1BLOO-OAA0 1


for ET200M

SIEMENS 667-153-2BA02-0XBO 1

POWER SUPPLY, 5A SIEMENS 6EPO-133-3AA0-0AA1 2

Profibus connector SIEMENS 6ES7-972-OBB52-0XA0 1

Terminal connector 40 pin SIEMENS 6ES7-392-1AM00-0AA0

3

INDICATION LAMP SCHNEIDER or equiv. 8



ILLUMINATED

PUSHBUTTON



KEY SELECTOR SWITCH

1NC+1NO (2 POS.)


E-STOP PUSHBUTTON SCHNEIDER or equiv 2

TS (3 POS.) SALZOR 1

TS (5 POS.) SALZOR 3

SS (5 POS.) SALZOR 1

ELECTRONIC FILTER

For incoming supply

2

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Layout

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Bill of material

DESCRIPTION MAKE PART NUMBER Qty


SM 331



SM321 32 DI, DC 24 V

SIEMENS 6ES7 321-1BL00-0AA0 2


SM 322, DO, DC 24V

SIEMENS 6ES7322-1BL00-0AA0

1


for ET200M


PROFIBUS CONNECTOR SIEMENS 6ES7-972-OBB52-0XA0 1


POWER SUPPLY, 5A SIEMENS 6EP0-133-3AA0-0AA1 2

CONTACTOR, 24V DC,9A SCHNEIDER or equiv CAKN40BW3

TEL/CONTACTOR/24V

9



ELECTRONIC FILTER

For incoming supply

2

Layout

No control element on the door

8.0 Local Control desk # 6: 01F4 + R101

Bill of material



SM321 32 DI, DC 24 V



SM 322, DO, DC 24V



for ET200M

SIEMEN 6ES7-153-2BA02-0XBO 1

EMI FILTER SAKURA SAX DRV-4/440 2

POWER SUPPLY, 5A SIEMENS SIE.6EPO 133-3AA0-

0AA1

2


PUSH BUTTON SCHNEIDER or equiv 4

SELECTOR SWITCH 2-

POSITION


MUSHROOM PUSH BUTTON-

Turn to release


CONTACTOR 9A,24V

DC,4NO

SCHNEIDER or equiv CA4KN4OBW3 9


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IPB SIEMENS or equiv 11

ELECTRONIC FILTER

For incoming supply

2

Layout

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9.0 Local Control desk # 7: 01F5 + R101

Bill of material



SM 331

SIEMENS 6E57331-1KF01-0ABO 1

SIMATIC 57-300, analog output

SM 332

SIEMENS 6ES7332-5HFOO-DABO 1


SM321 32 DI, DC 24 V



SM 322, DO, DC 24V



for ET200M

SIEMENS 6ES7-153-2BA02-0XBO 1

POWER SUPPLY UNIT

24VDC / 20A

SIEMENS LPS/105/0224/020/503 1

POWER SUPPLY, 5A SIEMENS 6EPO 133-3AA0-0AA1 1

EMI FILTER SAK DRV-4/440 2

ILLUMINATED PUSH

BUTTON


PUSH BUTTON SCHNEIDER or equiv 2

SELECTOR SWITCH 2-

POSITION


MUSHROOM PUSH BUTTON SCHNEIDER or equiv 2

INDICATION LAMPS SCHNEIDER or equiv 5




CONTACTOR 9A,24V

DC,4NO

SCHNEIDER or equiv

9

TS (5 POS.) SALZER 4

SS (4 POS.) SALZER 1

SS (3 POS.) SALZER

1

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Layout

10.0 On placement of purchase order, GA drawing shall be submitted for BHEL

approval before taking up manufacturing

bharat heavy electricals limited · 6es7322-1bl00-0aa0 siemens 1 simatic s7-300, analog output sm...

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