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Excellence in Specialty Steel BGH Edelstahlwerke GmbH

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Page 1: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Excellence in Specialty Steel

BGH Edelstahlwerke GmbH

Page 2: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Excellence in Specialty Steel

Quality Reliability Sustainability Flexibility

The BGH-Group is a sustainable producer of stainless steel

in the global end user business.

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Page 3: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Company facts and figures

Owner-managed

2 000 employees

€ 500 million turnover

165 000 t annual production5 % ESR/PESR/VAR

50 % Germany

50 % Export

Worldwide service centers and sales partners

2 000 customers in 55 countries

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BGH Service Center / Sales Office

BGH Sales Partner

Page 4: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

More than 500 years of experience in steel

In 1466, BGH (Boschgotthardshütte) was firstmentioned as „Hammer unterhalb von Schneppenkauten“ (location just outside the city ofSiegen, Germany).

For hundreds of years forging has been the maintask of the company.

By combining several steel producing and steelprocessing companies the current BGH-group hasbeen created.

BGH combines a long experience in metallurgy, hotand cold forming, heat treatment and finishing ofsteel with state-of-the-art equipment and innovative technology.

Forge driven by hydropower

Forging on the 40 MN forging press

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Page 5: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

History

1466 Boschgotthardshütte was founded by Gadert Busch

1927 SCHLEIFENBAUM + CIE GmbH Boschgotthardshütte was established1934 Otto Breyer took over the company

1966 Purchase of a foundry, changed into a steel mill (“Eintracht” works)

1991 Acquisition of the forging shop from “Chemiewerk Leuna”1993 Acquisition of “VEB Edelstahlwerk 8. Mai 1945 Freital“1993 Acquisition of “VEB Präzisionszieherei und Maschinenfabrik Lugau“1998 Relocation of “BGH Edelstahl Leuna GmbH“ to Lippendorf

renamed to “BGH Edelstahl Lippendorf GmbH“1998 Acquisition of “RSH-Drahtzieherei GmbH“2002 Acquisition of “„SL-Specialstahl GmbH“2004 Acquisition of “Huta Baildon“ by BGH Polska Sp.z.o.o

2017 Opening of a steel service center in Cleveland, Ohio, USA2018 Acquisition of „Comercial Arrate”, Spain

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1466

19271934

1966

19911993

1998

20022004

20172018

Page 6: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Company structureH

old

ing

Raw

mat

eria

lsP

rod

uct

ion

BGH Edelstahlwerke

200

BGH RPS

20

BGH SRG

20

BGH Edelstahl Freital

780

BGH Edelstahl Lippendorf

140

BGH Edelstahl Lugau

250

BGH Polska

220

BGH Edelstahl Siegen

530

BGH Feindraht

50

Serv

ice

&

Dis

trib

uti

on BGH SL-Stahl

40

BGH Specialty Steel USA

6

BGH China

2

Comercial Arrate Spanien

26

Comercial Arrate Portugal

4

6

Techn. Ausbildung Freital

4

Page 7: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Katowice

Lugau

Nettetal-Leuth Lippendorf

Siegen

Freital

Production sites

BerlinWarszawa

7

BGH Feindraht

Fine wire

BGH Edelstahl Siegen

Bars

Open-die forgings

BGH Edelstahl Lippendorf

Open-die forgings

BGH Edelstahl Lugau

Wire

Bright bars

BGH Edelstahl Freital

Bars

Wire rod

BGH Polska

Flat bars

Page 8: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Overview production

Ingot casting

AOD

LF

VD/VOD

E-Ofe

n

Horizontalcontinuouscasting

EAF50 t / 44 t

VIM9,5 t

ESR

PESR

Forging presses

10 – 40 MN

Forging machines

Rolling- semi finished

- bar- wire rod

Straightening

PeelingTurningGrindingMillingDrilling

Shot blastingPickling

Heat treatment

Wet drawingSingle drawing

Multiple drawing

Drawing wire - bar

GFM Flat rolling block

Continuous rolling line

VAR

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Page 9: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Products

Bars

rolled / forged

Flat bars

rolled / forged

Bright bars Wire Fine wire

Open-die forgings

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Page 10: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Applications

Oil & Gas Mechanical engineering Power generation

Automotive Marine Tooling Heating conductors

Gears & Drives

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Page 11: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Dimensions

Fine wire / Wire Bright bars Open-die forgingsBars

Bright drawn

Ø 0.08 – 2.42 mm

Blank drawn

Ø 0.70 – 22.0 mm

Annealed / finallyannealed

Ø 0.08 – 22.0 mm

Wire rodBlack / Pickled

Ø 5.0 – 25.0 mm

Annealed

Ø 5.0 – 25.0 mm

PolishedØ 1 – 16 mm

GroundØ 1 – 60 mm

DrawnØ 1 – 16 mm

PeeledØ 10 – 610 mm

RolledØ 15 – 160 mm

ForgedØ 60 – 950 mm

Flat rolledWidth 15 – 250 mmThickness 5 – 89 mm

Flat forgedWidth 90 – 1,300 mmThickness 55 – 800 mm

Square rolled17 – 70 mm

Square forgedmax. 800 mm

Open-die forgings

Ø max. 950 mm

max. 30 t

Discs

Ø max. 2 000 mm

Flanged shafts

Ø max. 1 400 mm

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Page 12: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Grades

Stainless, corrosion and heat-resistant steel

Martensitic stainless steel

(Super-)austenitic steel and (super-)duplex

Precipitation hardened steel (PH-grades)

Special engineering steel and tool steel

Case hardening, nitriding and QT-steel

Hot- and cold working steel

Plastic mould steel

Special alloys / Nickel alloys

Expansion alloys and heating conductors

High corrosion resistant alloys and high temperature alloys

Welding filler material

Forging machine RF 45

Production of fine wire

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Page 13: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Excellence in innovation

Application-oriented material development

Consideration of application-specific requirementsof the material

Development of economical solutions in closecooperation with our customers

Grades

BGH Super13Cr - Combination of high yield strength(110 ksi) and corrosion resistance, approved and tested in the oil and gas industry

BGH Tough One - Hot working steel with improvedtoughness, optimized for tools in demandingapplications (extrusion presses, dies)BGH Tough One - Toughness (45 HRC)

0

100

200

300

400

1.2343 BGH Tough One

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Page 14: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

State-of-the-art production technology

Autom. pickling line for wire (Lugau, 2017)

Inductive heat treat-ment line (Siegen, 2016)

20 MN forging press

(Freital, 2017)

VAR

(Lippendorf, 2016)

Continuous investments

2013 - 6th ESU-plant (Freital)

2014 - Multiple wet-drawing line (Feindraht)

2015 - Worldwide first peeling and straightening line up to 610 mm (Siegen)

2015 - Single-bar quenching line (Freital)

2016 - VAR (Lippendorf)

2016 - Inductive heat treatment (Siegen)

2017 - 20 MN forging press (Freital)

2017 - Autom. pickling line (Lugau)

2019 - AOD-Converter (Freital)

2019 - Extension finishing line (Freital)

2020 - New ESR-plant (Lippendorf)

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Page 15: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Excellence in quality

Automated UT-testingup to dia. 1 000 mm

Coupling using ROWA/ Squirter-technique

Laboratory

accreditation Siegen

Peeling- / straightening-line up to dia. 610 mm

Material testing

Fully automated ultrasonic testing of all round bars dia. 14 mm up to 1 000 mm

Low detection limits using state-of-the-art ultrasonic and eddy current technique

Laboratory accreditation (Siegen) acc.

DIN EN ISO / IEC 17025:2005

Process optimization

State-of-the-art facilities throughcontinuous investments

Quality- and efficiency-improvementthrough continuous optimization offacilities and process flow

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Page 16: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Excellence in service

Automated warehouseSiegen

Packaging

Warehousing and machining

Warehouses with a total of 42 000 t storage capacity in Siegen, Freital and Katowice

More than 70 grades, in our complete dimension range, in stock

Service Centers close to customers

BGH SL-Stahl (Isernhagen)

BGH Süd (Schorndorf)

Comercial Arrate (Bilbao, Barcelona) ESP

Comercial Arrate (Lissabon) POR

BGH Specialty Steel (Cleveland, Ohio) USA

Service center

„material express“

Machining according to customer requirement

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Page 17: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Stock assortment

Stock offers

Stock search on www.bgh.de

Special engineering steel, tool steel, stainless steel, Nickel alloys…

Dimensions range from 20 to 850 mm for round bars, a wide range of flat rolled bars and wire, fine-wire size

All common types of heat treatment

Manufacturing services, sawing, drilling, turning and centering, available upon request

High level of availability and short-term deliveries

Stock search on www.bgh.de

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Page 18: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Quality management

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All BGH works are certified acc.- ISO 9001 (Quality management)- ISO 14001 (Environmental management)- ISO 50001 (Energy management)

BGH Edelstahl Lugau certified acc. IATF 16949

Laboratory accreditation of BGH Edelstahl Siegen according to DIN EN ISO / IEC 17025

Numerous customer-specific approval certificatesand approvals acc. to national and international standards like ABS, BV, DNV GL, LR, TÜV…

BGH Edelstahl Siegen and Freital with material-specific approvals according to Norsok M-650

List of current certificates on www.bgh.de

Page 19: BGH Edelstahlwerke GmbH...Quality Reliability Sustainability Flexibility The BGH-Group is a sustainable producer of stainless steel in the global end user business. 2 Company facts

Excellence in Specialty Steel

BGH Edelstahlwerke GmbH

More information:

www.bgh.de

Follow us on:

www.facebook.com/bghedelstahl

www.youtube.com/channel