Better than handmade.Roboter- und TransportsystemeRobot and Conveying Systems for the baking industry

Palletizing Robots

Peelboard Conveyors

Packaging RobotsPan Conveyors

Pan StoresDepanner

Scaling Robots

Basket Conveyors

Pallet Conveyors

Basket Stores

Why KOmatec?

hygienic. reliaBle. Precise. fast.

We know what matters.We have been developing individual solutions for the bakery industry

since 1992. The bakers shop around the corner or mass production – the

question remains the same: How can one produce a handicraft looking

product economically and efficiently as well as with concistent

high quality?

From handmade products to automated productionDue to constantly rising pressure on costs, highest hygienic standards

and increasing requirements concerning product quality and variety,

it becomes more and more difficult to find adequate personnel that is

able to handle demanding requirements and at the same time produce

economically handcrafted products.

The advantage of the robot!The change from manual labor to robotic solutions increases productivity

seriously and has paid off already after a short time. Almost each tiniest

movement can be nowadays done by a machine. Our individually

programmable robots adjust to your internal production process.

In order to ensure this around the clock, we offer, upon request,

24 hour service.

For that reason: Komatec. Better than handmade.

Loading and unloading

Product conveyingHandling

Scaling

Storage of pans and molds

Cleaning of pans

Stacking and unstacking of pans

Pan conveying

PalletizingLoading and unloading Packaging Carton tray loading

cOnveying and StOrage SyStemS

KOMATEC provides

· Basket conveyors

· Conveying systems for peelboards and proven dough pieces

· Storage systems for packaged and non-packaged products

· Pallets and dollies conveyors

Transporters are connecting elements and can be found in each

production, either for production or packaging, which ensure a

harmonious interaction of all components.

Hygienic concepts for easy cleaning, low-maintenance belt drive,

reduced energy consumption and highest variability are points that

can be adjusted individually to the needs of your equipment.

Basket conveyors

Conveying and storage equipment for bakery baskets:

· Basket stores

· Stackers and unstackers

· Manual and automated pack places

· Buffer conveyors

· Vertical conveyors

· Accumulating conveyors

· Picking systems

· Automated dolly loading

· Basket palletizing systems

Basket conveyors

Conveying and storage equipment for bakery baskets:

· Basket stores

· Stackers and unstackers

· Manual and automated pack places

· Buffer conveyors

· Vertical conveyors

· Accumulating conveyors

· Picking systems

· Automated dolly loading

· Basket palletizing systems

Conveying systems for peelboards and proven dough pieces

· Peelboard stores

· Peelboard conveyors

· Peelboard stackers and unstackers

· Peelboard loaders

· Sheet inserts

· Loader and unloader for prover and freezer

Conveying and storage systems for pans, molds, peelboards and lids

· Mold and lid stores

· Pan conveyors

· Oven and prover loaders

· Pan cooling tunnels

· Pan cleaning systems

· Special solutions

Conveying and storage systems for pans, molds, peelboards and lids

· Mold and lid stores

· Pan conveyors

· Oven and prover loaders

· Pan cooling tunnels

· Pan cleaning systems

· Special solutions

Conveying systems for packaged and non-packaged products

· Hygienic plastic belt conveyors

· Curve and spiral conveyors

· Distribution and collecting systems

· Cooling and freezing conveyors for up to -30 °C

· Conveying systems for packaging area

Conveying systems for pallets and dollies

Our pallet transport system conveys euro pallets,

half or special pallets up to 1500 kg reliable and for

a reasonable price.

An extra flat design (100 mm) is available for pallets

of up to 500 kg.

· Roller conveyor

· Chain conveyor

· Accumulation conveyor

· 90-degree turning unit

· Pallet turntable

· Dolly system

· Shuttle

· Pallet stacker / unstacker

· Vertical lift

· Loading station for hand lift truck or

fork lift

Conveying systems for pallets and dollies

Our pallet transport system conveys euro pallets,

half or special pallets up to 1500 kg reliable and for

a reasonable price.

An extra flat design (100 mm) is available for pallets

of up to 500 kg.

· Roller conveyor

· Chain conveyor

· Accumulation conveyor

· 90-degree turning unit

· Pallet turntable

· Dolly system

· Shuttle

· Pallet stacker / unstacker

· Vertical lift

· Loading station for hand lift truck or

fork lift

rObOt SyStemS

· Scaling Robot

· Pan, lid and mold handling

· Depanner

· Loading of oven and prover

· Depalletizing and palletizing robot

· Packaging robot

· Special solutions for the bakery

Our robots can be used for various purposes and also handle

demanding tasks reliably.

Robots in the production line

· Scaling robot

· Pan loading and unloading

· Liding and unliding

· Depanning of tin bread

· Loading of oven and prover

· Special solutions for the bakery

Palletizing robots

Nobody beats KOMATEC‘s robots when it comes

to palletizing.

No matter if we have to handle baskets, carton, cardboard

boxes, trays or individual packages – we stack everything and

anything safely on euro pallets, industrial pallets or dollies.

· 6-axial robots

· Low cost compact palletizers at the ends of the

production lines

· Central palletizing systems for several lines

· Complete solutions palletizer, pallet conveyors,

pallet labeling and pallet stretch wrapping machines

· Palletizers for freezer areas of up to -25 °C

Robots in the production line

· Scaling robot

· Pan loading and unloading

· Liding and unliding

· Depanning of tin bread

· Loading of oven and prover

· Special solutions for the bakery

Packaging robots

Our Universal Genius

KOMATEC packaging robots pack reliably everything

they get their 'hands' on.

Packaging robots for:

· Sliced bread

· Packed and unpacked loaves

· Toast, sandwich and tin bread

· Loading of thermoforming machines and flowpackers

· Buns and pastries

· Zwieback

· Frozen bread

All packaging units are suitable for loading baskets,

carton trays or American cases

Packaging robots

Our Universal Genius

KOMATEC packaging robots pack reliably everything

they get their 'hands' on.

Packaging robots for:

· Sliced bread

· Packed and unpacked loaves

· Toast, sandwich and tin bread

· Loading of thermoforming machines and flowpackers

· Buns and pastries

· Zwieback

· Frozen bread

All packaging units are suitable for loading baskets,

carton trays or American cases

The heart of each plant is the control system that adjusts the

functions of all parts.

KOMATEC has developed a clearly structured control concept,

which enables an optimized usage of plant capacity.

We set the highest value on standardized plant visualization

for all machinery and plant parts to ensure safe operation and

easy handling.

cOntrOl SyStemS

Service and cuStOmer SuppOrt

We not only offer first-class equipment but also

excellent service.

Our service teams provide immediate support in

case of problems.

· Service hotline

· Spare parts service

· Production line change-over extension

· Equipment optimization

Professional order processing

and high-quality products are

self-evident for us.

alWayS One Step ahead.

FittingOur plants fit exactly to your premises

and processes.

Profitability Thought-out standardized modules and high

operational safety reduce costs.

IndividualitySpecial design integrates smoothly

into the customized plants.

Flexibility The modularized system enables expansion

and modifications according to needs.

EfficiencyIntelligent control systems optimize

the coordination with production lines.

IntegrationOur control system can be hooked up to

superior systems.

Professional order processing

and high-quality products are

self-evident for us.

Komatec Maschinenbau GmbH

Schlehenweg 4

67677 Enkenbach-Alsenborn

Tel. +49 (0) 6303/9227-0

Fax +49 (0) 6303/9227-50

www.komatec.de

info @ komatec.de