best practices in inventory management for today’s … practices inv mgmt...best practices in...
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Best Practices inInventory Managementfor Today’s Omni-Channel World
George MolloGJM Associates, Inc.www.gjmassociates.com
Jerome FoskeyGLI Pool [email protected]
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It Used to be Simple!?
Orders placed
Shipped from Supplier
Received in One Warehouse
Shipped to Customer
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Supply Chain - Inbound
Impacts your entiresupply chain.Purchasing ,receiving andaccounting areespecially affected.
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Supply Chain - Outbound
Impacts yourability to serviceyour customers.Sales, customerservice,purchasing andaccounting areaffected.
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Supply Chain – Drop Ship
Impacts yourability to serviceyour customers.Sales, customerservice,purchasing andaccounting areaffected.
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Consumer Supply Chain
WarehouseWarehouse
Customer
Warehouse
Store
Customer
Store
Customer
Supplier
Customer
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Demand/Sales Sources
Omni-channel
Catalog
Retail Internet
Affiliates(Amazon,eBay, etc.)
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WITH ALL THEOMNI-CHANNEL SUPPLY
CHAIN OPTIONS –
WHAT DO WE DONEXT???
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Relax, BreatheAndNo Need to Panic!!!
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What Next?Back to Basics!!
Key Metrics
Communication
Planning
Improve Efficiencies
Understand Item Profit Implications
Identify - Act on Problematic Inventory
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Back to Basics
K.I.S.S.
Define and Use simple measures(create simple indexes)
Understand demand sources (willaid in planning/forecasting)
Eliminate/Reduce SILOS
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Key MetricsYou can’t fix what you don’t
measure!!!Define and Establish KPIs
Ensure consistency of reporting
Set realistic goals
Educate and gain consensus
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The Management Circle
Set theStandard
Communicatethe standard
Train to theStandard
EvaluatePerformanceagainst theStandard
Follow Up
** Concept to ImproveEfficiencies –later in presentation
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External Communication
Understand Supplier Cycles
Partner with Suppliers
Enforce Supplier Compliance
Be reasonable• Don’t create P&L for chargebacks
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Internal CommunicationKeep it Simple
Make it Global
Make it Measurable
Provide Training & Coaching
Solicit feedback and ideas from the team
Recognize and Reward Performance
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Planning
Planning: Paramount ImportancePlanning: Paramount Importance
Efforts yield improved forecasting & higherservice levels across channels
Ability to be “proactive” to exceptions
Bottom line: improved control of inventory levels
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Creating Indices
Offer a Simplified ApproachOffer a Simplified Approach
Create a Reference Base of 1.0Create a Reference Base of 1.0
Provide Management a Top Level ReviewProvide Management a Top Level Review
Establishes “Relationship” AnalysisEstablishes “Relationship” Analysis
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Simple Index MetricsStrategic Planning (Category) Level
Performance Index (Aii at Category Level)Performance Index (Aii at Category Level)• (% of demand / % of items)
Space IndexSpace Index• (% of demand / % of space)
Sell RatioSell Ratio• (Item percent of page * cost per page) / Projected item $$ demand in Offer
Average Item Index (Aii)Average Item Index (Aii)• Item Demand / (Projected Item $$ Demand in Campaign/ Number of items)
Net (Ad) MarginNet (Ad) Margin• Initial Margin % - Sell Ratio
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Improve EfficienciesKaizen Process:
Definition: Kaizen (改善), Japanese for"improvement", or "change for the better"refers to philosophy or practices that focusupon continuous improvement of processesin manufacturing, engineering, and businessmanagement
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Applications
Can be Applied to any Process• Internal Processes• External Customer Processes, etc.
Steps:• Identify Process Overview• Review Work Flows• Define Obstacles & Opportunities• Prioritize Ideas (Impact/Difficulty)• Set Objectives & Goals• Measure and Report
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Inventory Kaizen
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Conditions
Excessive Inventory
Large Warehouse Footprint (Some Needed forProduction Growth)
Low Inventory Turns
Excessive Borrowing In Order to Do Business
We are Spending an Excessive Amount on OutsideWarehousing
“Don’t Worry, Mark Will Figure It Out”
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Replenishment Points in the Value Chain
Suppliers
Factory
Distribution
Customers
ReplenishmentMethod
ReplenishmentMethod
ReplenishmentMethod
ReplenishmentMethod
ReplenishmentMethod
ReplenishmentMethod
Guaranteed 72 Hr DeliveryWe Are The BEST IN THE BUSINESS!!!
This is Where WeNeed to Improve.
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ResultsGoals 1-3 Yr Implementation
Plan
Peak Inventory Total 30% Within 1.5 Yrs.
Peak Borrowing 33% 1 Yr.
Inventory Turns 50% 2-3 Yrs.
Square Footage 50 K 10K Yr 1Pending Business
Decisions
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Item ProfitConsiderations
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Contribution Levels
Fixed
Variable
Gross Margin
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Problematic InventoryInternet
“Up sells”
Sale Book (unprofitable “myth”) *
Package Stuffers
Outlet Stores
Tent Sales /Warehouse
Sales
Jobbers*** ***Potential Alternative toJobbers: Corporate Barter
*Sale vehicles: the objectiveis “sell-thru” NOT Fill Rates
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What is Corporate Barter?
Corporate Barter is the exchange of goodsand services for problematic corporateassets on a non-cash basis through the useof commercial Trade Credit (TC).
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Why a Barter Strategy?Companies use barter for 4 main reasons:
Much higher value compared to cash liquidation
Protected redistribution of problem assets into non-competing channels
Reduced cash required to pay for competitively bid goodsand services (e.g. domestic LTL/TL and international freight.)
Elimination of costly and unnecessary carrying costs for non-performing assets
***White paper with additional details available and also on website:www.gjmassociates.com
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Cardinal Rules ofBusiness
Product is KING. Never compromise quality for costs or price.Product is KING. Never compromise quality for costs or price.
Almost Right Now is Better than Exactly Right later…..”Almost Right Now is Better than Exactly Right later…..”
A bad decision is better than no decision at all!A bad decision is better than no decision at all!
Do 1st things First, 2nd things NEVER!Do 1st things First, 2nd things NEVER!
Always tell the bad news first-never lastAlways tell the bad news first-never last
Invest your time with winners ... not losers.Invest your time with winners ... not losers.
Have fun doing what you're doing or find something else to do.Have fun doing what you're doing or find something else to do.
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Thank You!!!Questions????
George MolloPresidentGJM Associates, Inc.www.gjmassociates.com(845) [email protected]
Jerome FoskeyGLI Pool [email protected]