WELCOME TO ADITYA CEMENTS

SHAMBHUPURA, RAJASTHAN.

BEST PRACTICES OF ADITYA CEMENT

WORKS SITE, CHITTAURGARH (RAJ.)

FOR IMPLEMENTATION AND CONTINUAL

IMPROVEMENT-DLCL

CLINKER SILO – AN AERIAL VIEW

Major Qty’s Involved in Each lift of

Jump form

Reinforcement - 56.5 Mt

PT Ducting - 960 Rm ( Avg )

PT cable - 1080 Rm / 5 MT

Shuttering - 780 sqm

Concrete - 215 Cum

CLINKER SILO Jump form – Lift Cycle

time 6 Days Achieved in UTCL – Aditya

project

Repairing Material Made in Lab to match the texture of old concrete

with new concrete and defect repairs .

REPAIRING METHODOLOGY FOR REPAIRS

INITIAL STAGE

FINAL STAGE

Sand Designated as per IS sieve

Displaying Approved Samples

Curing Tank Water Heating arrangement with Thermostat(Winter Season)

Using Ice to Lower the water temperature

DISPLAYING MSDS OF CHEMICAL ADMIXTURE AT BP

Separate Water Tank for curing cover blocks

Responsible supervisors for curing at Site

Blending Silo with pre-stressing

100 % Pre-Pour Inspection Checklist

100 % Post-Pour Inspection Checklist

SAFETY BEST PRACTICES

ARRANGEMENT OF SAFETY NET PERIPHERY OF PRE-

HEATER FOR COMPLETED LAST SLAB.

38

ARRANGEMENT OF GOOD COMMUNICATION SYSTEM BY

WALKIE-TALKIE BETWEEN TOWER CRANE OPERATOR &

SIGNAL MAN

39

40

Tested fabricated rebar lifting cage for silo &

display lifting load capacity

41

Used Lifting gear (bridle slings & D shackles) with

colour coding system

42

Safety arrangement in Central Shaft Silo- Safe

access, fall protection with safety net & guard rails.

43

New initiatives: Life line arranged at outer & inner

side on climbing bracket platform in clinker silo.

44

Housekeeping Campaign through “CLEAN INDIA’

45

Housekeeping Campaign through “CLEAN INDIA’

46

Diesel Store

47

LPG & OXYGEN STORE

GLIMPSES OF OUR SITE

PREHEATER & WHRS

KILN SUB STATION

CLINKER STORAGE SILO

CLINKER COOLER

COOLER ESP

RAW MILL BAGHOUSE

COAL MILL

Truck Loading

CLINKER EXTRACTION

CLINKER WAGON

LOADING

ER-3

THANK YOU