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Bespoke support structures for fixing light crane systems

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Gallows supports p. 5 Auxiliary girders p. 5 Support consoles p. 6 Tie consoles p. 7

Do you have no appropriate supporting structure to which to attach the crane installation in your building?

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Embracing brackets p. 8 Portal structures p. 9 Roof stools p. 10

We deliver the right solutions for individual applications

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Welding qualifica-tions according to EN 1190-1

We deliver the solution

EngineeringYou tell us your particular application and we’ll take care of the rest. If no standard solutions can be imple-mented, we will design an individual solution that will enable you to use the crane installation at your site. The steel structures are produced in compliance with applicable standards and regulations.

ManufacturingEvery aspect is right on the mark. The manufacture of the support structures is performed exclusively by qualified employees. The welding work is carried out by certified welders. ABUS holds the manufacturer's quali-fications for welding of steel structures. The delivery is made with CE labelling in compliance with EN 1090-1.

DeliveryWith ABUS you get everything from a single source. Crane systems and support structures are manufactu-red in parallel and can thus be provided at the same ti-me in one shipment. You are thus spared any additional coordination effort.

InstallationFor the installation, place your trust in our experienced qualified engineers. The installation is preceded by a technical clarification process of both crane and support structure, to ensure that everything fits as it should and the installation time is as brief as possible.

Execution class EXC4 according to EN 1190-1

Certificate in accordance with EN 1090-1

Quality requirements according to DIN EN ISO 3834-2

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Gallows supports

Gallows supports are the inexpen-sive alternative to portal support structures. They are produced to in-dividual height specifications and can be quickly set up with little installati-on effort. There are single-sided and double-sided (T-support) gallows to which the crane tracks are attached.

Auxiliary girders provide additional hanging positions for the suspen-sion of the HB crane installation. They are fixed directly between building girders, enabling even large distances to be bridged.

Auxiliary girders

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Support consoles

Rear-side anchoring of the support console to the reinforced concrete beam.

Support consoles are fastened laterally on the building trusses. Heavy-duty anchor bolts are used in the fas-tening. There are anchor bolts for concrete as well as wooden trusses, with varying projection lengths.

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Tie consolesTie consoles enable the HB crane system to be connec-ted directly beneath the supporting structures of building ceilings. The tie hole is drilled from the side and there-fore does not need to be accessible from above for the installation. Tie consoles are available for wooden and various types of reinforced concrete trusses.

Rear-side anchoring of the support console to the lami-nated wooden beam.

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Deckenanschluss HBAnschluss an Beton- oder Holzbinder

UmklammerungskonsoleHB110/150/190/250

HB Ceiling ConnectionMounting on concrete or wooden beams

Embracing bracket

Deckenanschluss HB mittelsUmklammerungskonsole für Beton- oder Holzbinder

HB Ceiling Connection using aEmbracing bracket on concrete or wooden beams

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Im Lieferumfang ist das kpl. Befestigungsmaterial enthalten.Die Konsolen werden mit Grundanstrich RAL 7035 lichtgrau geliefert. Oberflächenbeschaffenheit muss eben und unbeschädigt sein.

The scope of delivery includes complete set of mounting device. Brackets will be delivered with prime coat RAL 7035 light grey.

Surface must be plane und without damages.

ABUS Kransysteme GmbHPostfach 10 01 6251601 GummersbachTelefon +49 2261 37-0Telefax +49 2261 37-589E-Mail: info@abus-kransysteme.dewww.abus-kransysteme.de

Anschluss an diese Binderformen möglich:Connection to these beam forms are possible:

HB250 Aufhängelast / Suspension load FA > 16kN

1) Die zulässige Neigung an der Unterseite des Binders beträgt 6 Grad. The admissable inclination on the lower side of the beam is 6 degrees.

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BezeichnungDescription

Maße BinderbreitenDimensions for beam width

Best.-Nr. / Gewichtfür AufhängungenOrder No. / Weight

for suspensions

obenupper side

Bmaxmm

unten lower side

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≤16 kN kg HB250 > 16 kN kg

≤ 16 kN HB250 > 16 kN

Umklamme-rungskonsole

Embracing bracket

150 - 250 50 - 250 50 - 250 109807 26,2 109810 34,7251 - 325 120 - 325 100 - 325 109808 31,5 109811 40,9326 - 400 180 - 400 140 - 400 109809 37,2 109812 48,1401 - 500 340 - 500 280 - 500 123396 46,9 123397 61,4

Embracing brackets

Embracing brackets clamp around the building trusses so that drilling completely through them is not necessary.

These girder shapes can be clam-ped around.

The threaded rods at the side are variable in length and enable even large truss heights to be used. De-pending on the ceiling construction, embracing brackets can also be mounted on the ceilings on top of the building trusses.

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Portal structures

Rigid portal structures allow small pillar bases, which are secured using dowels.

Individually tailored portal structures offer solutions, for instance, when the ceiling structure is unsuitable for supporting an HB crane system.There are free-standing versions as well as those connected laterally to the building structure.

In order that the operating areas beneath the HB crane systems re-main easily accessible, any required bracing is fitted as high as possible and the distances between the por-tal supports are optimised.

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Roof stools

Roof stools are used if large sus-pension heights exist between ceiling and crane installation. These are fastened with dowels, by clamping or bolting onto the

existing supporting structures. Pro-file suspension extensions are an alternative to suspension with very long threaded rods. They reduce the pendular movement consider-

ably. Additional stiffeners against swinging are therefore no longer necessary.

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Complete solutions from ABUS

HB support structures, designed to meet specific requirements, offer com-prehensive solutions for equipping iso-

lated or connected work areas with the ABUS HB crane system. Our specialist team will gladly advise you on-site.

Tailor-made modular crane systemsfor Safe Working Loads up to 2000 kg

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Product information / Technical data

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Jib

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The complete range of pillar and wall jib cranes for loads up to 6.3 tonnes.

kg

ABUS LPK mobile gantry

ABUS Kransysteme GmbH - P. O. 10 01 62 - 51601 Gummersbach - Germany - Phone +49 2261 37-0 - e-mail: info@abuscranes.com

Strong and versatile

up to 5 mup to 2 t short delivery time

up to 7,9 m

www.abuscranes.com

Overhead travelling cranes

HB light crane systems

Jib cranes

Electric wire rope hoists

Electric chain hoists

Lightweight mobile gantries

Monorail trolley track for linear material flow

The Product Overview

☐ Jib cranes ☐ Mobile gantries ☐ Electric chain hoists

☐ ABUS Image brochure ☐ The Product Overview ☐ HB-System

Further product information...…on ABUS lightweight crane systems and on our entire product range will be gladly forwarded to you. You can also view these directly and download them from our homepage.

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CRANES AT A HIGH LEVEL

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ABUS Crane Systems Ltd. · Unit 1 Business VillageBlackbushe Business Park · Yateley · Hampshire GU46 6GAPhone (01252) 749 000 · Fax (01252) 749 001e-mail: info@abuscranes.co.uk · www.abuscranes.co.uk

Please send your request by fax to: (01252) 749 001 by email to: info@abuscranes.co.uk