berkeley lab accident statistics through december …...1 berkeley lab accident statistics through...
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1
Berkeley Lab Accident Statistics Through December 31, 2010
These slides are updated on a monthly basis, as soon as data are reasonably final for the preceding month. Hours worked are estimated monthly and updated with final and actual values quarterly.While every effort is made to present accurate and final data, data may change in subsequent months, as additional information becomes available and as later developments change the recordability of some cases. Refer questions about these charts to [email protected]
2
Narrative of December 2010 Injury/Illness Cases
• Guest Post Doctoral Fellow – Chemical splash to face– The employee was working in a fume hood
adjacent to another employee’s sonication apparatus. A glass vial in the sonicator bath failed causing a splash of dilute HCl to the forehead and safety glasses.
• Program Manager – Repetitive strain of right wrist– Intensive work on a project report involving long
hours at the computer without taking adequate breaks. Heavy mouse use for text and data manipulation contributed to the injury.
3
Narrative of December 2010 Injury/Illness Cases
• Lead Plumber / Fitter – contact with vacuum system oil– While removing a port cap from an exhaust vent
line, some residual oil that had built up in the drop leg of the port spilled onto the employee’s hand.
• Administrative Assistant – Strain of right hand and arm– The employee developed discomfort and pain
(strain), in the right upper extremities, associated with the work load and types of keyboard and mouse activities required in the performance of job duties. Work load distribution and software system design and “glitches” associated with travel support have contributed to this injury.
4
LBNL Recordable Cases FY09 through December 31, 2010 (FY11)
0
2
4
6
8
10
12
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
Num
ber o
f Cas
es
FY 09 Total = 54 Cases
FY 10 Total = 51 Cases
FY 11 Total = 7 Cases
5
LBNL DART Cases FY09 through December 31, 2010 (FY11)
0
1
2
3
4
5
6
7
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
Num
ber o
f Cas
es
FY 09 Total = 19 Cases
FY 10 Total = 19 Cases
FY 11 Total = 3 Cases
6
LBNL Recordable Cases by Division FY09 through December 31, 2010 (FY11)
0 2 4 6 8 10 12 14
AFRD
ALS
Chemical Sciences
Computational Research
Earth Sciences
Engineering
Environmental Energy Tech.
Genomics
Life Sciences
Materials Sciences
NERSC Center
Nuclear Science
Physical Biosciences
Physics
CFO
Directorate, OPS
Environment, Health & Safety
Facilities
Human Resources
Information Technology
Public Affairs
LBNL Construction
LBNL Service Subcontractors
Div
isio
n
Number of Cases
FY 09
FY 10
FY 11
7
LBNL DART Cases by Division FY09 through December 31, 2010 (FY11)
0 1 2 3 4 5 6 7 8 9
AFRD
ALS
Chemical Sciences
Computational Research
Earth Sciences
Engineering
Environmental Energy Tech.
Genomics
Life Sciences
Materials Sciences
NERSC Center
Nuclear Science
Physical Biosciences
Physics
CFO
Directorate, OPS
Environment, Health & Safety
Facilities
Human Resources
Information Technology
Public Affairs
LBNL Construction
LBNL Service Subcontractors
Div
isio
n
Number of Cases
FY 09
FY 10
FY 11
8
Berkeley Lab Site-Wide TRC & DART Rates(Includes all Construction and Service Contractors)
Through December 31, 2010
3.63
2.44
2.17
2.51
1.17
1.48
0.86
2.05
1.161.07 1.11
0.45
1.921.81
1.28
1.65 1.68
0.37
0.580.84
0.68
0.31
0.830.59
0.65
0.25
0.5
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
FY00 FY01 FY02 FY03 FY04 FY05 FY06 FY07 FY08 FY09 FY10 FY11
T
RC
& D
AR
T ca
ses
per 1
00 e
mpl
oyee
s pe
r yea
r
Total Recordable Case Rate
DART Rate (Days Away, Restricted orTransferred)TRC Goal
DART Goal
1.17
9
LBNL vs DOE Contractor Rates
Berkeley Lab Site Accident Rates
5.70
4.95
3.79
2.92 2.93
3.27
3.63
2.44
2.17
2.51
1.17
1.81
1.28
1.65
1.92
1.46
0.86
3.90
3.41
2.65
2.05
1.70
2.43
2.05
1.16 1.07 1.11
0.450.68
0.31
0.83 0.84
0.540.37
1.68
0.59
0.00
1.00
2.00
3.00
4.00
5.00
6.00
1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Fiscal Year
Cas
es p
er 2
00,0
00 h
ours
wor
ked
Site Total Recordable Case Rate
Site DART (Days Away, Restricted, Transferred) Case Rate
DOE Contractor (Calendar Year) TRC Rate
DOE Contractor (Calendar Year) DART Rate
Through December 31, 2010
10
Long Term Injury Rates - TRC
Berkeley Lab Total Recordable Case Rates With Control Limits At 95% Confidence Level
0.00
2.00
4.00
6.00
8.00
10.00
12.00
Jan-
91
Jan-
92
Jan-
93
Jan-
94
Jan-
95
Jan-
96
Jan-
97
Jan-
98
Jan-
99
Jan-
00
Jan-
01
Jan-
02
Jan-
03
Jan-
04
Jan-
05
Jan-
06
Jan-
07
Jan-
08
Jan-
09
Jan-
10
Cas
es p
er 2
00,0
00 h
ours
wor
ked
Site TRC Rate MonthlySite TRC Rate 12 Months Moving AverageUpper Control LimitLower Control Limit
Through December 31, 2010
Interpretation Rules: 95% of monthly rates are expected to be within the control limits. The following situations warrant inquiry to determine if changes are statistically significant:1. A monthly rate outside of the control limits2. Seven consecutive values above or below the central line3. Seven successive values trend up or down4. 10 of 11 successive values all above or all below the central line
11
Long Term Injury Rates - DART
Berkeley Lab DART Rates With Control Limits At 95% Confidence Level(Cases with Days Away, Restricted or Transferred)
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
9.00
10.00
Jan-
92
Jan-
93
Jan-
94
Jan-
95
Jan-
96
Jan-
97
Jan-
98
Jan-
99
Jan-
00
Jan-
01
Jan-
02
Jan-
03
Jan-
04
Jan-
05
Jan-
06
Jan-
07
Jan-
08
Jan-
09
Jan-
10
Cas
es p
er 2
00,0
00 h
ours
wor
ked
Site DART Rate MonthlySite DART Rate 12 Months Moving AverageUpper Control LimitLower Control Limit Interpretation Rules:
95% of monthly rates are expected to be within the control limits. The following situations warrant inquiry to determine if changes are statistically significant:1. A monthly rate outside of the control limits2. Seven consecutive values above or below the central line3. Seven successive values trend up or down4. 10 of 11 successive values all above or all below the central line
Through December 31, 2010
12
Performance vs Contract Goals - TRCBerkeley Lab and Contractors
Cumulative Total Recordable Cases By Fiscal Year
765
0
10
20
30
40
50
60
Oct
ober
Nov
embe
r
Dec
embe
r
Janu
ary
Febr
uary
Mar
ch
Apr
il
May
June
July
Aug
ust
Sept
embe
Cas
es
Cumulative Cases FY 2011Cumulative Cases FY 2010Cumulative Cases FY 2009Cumulative Cases FY 2008Cumulative Cases FY 2007Cumulative Cases FY 2006Approximate Cases for Contract Goal = B+, TRC = 0.65
Note: Cumulative Case Goals are based on the assumption that the same number of hours will be worked in the current year as previous year
B+
13
Performance vs Contract Goals - DARTBerkeley Lab and Contractors
Cumulative DART (Days Away, Restricted, Transferred) Cases By Fiscal Year
333
0
5
10
15
20
25
30
Oct
ober
Nov
embe
r
Dec
embe
r
Janu
ary
Febr
uary
Mar
ch
Apr
il
May
June
July
Aug
ust
Sept
embe
Cas
es
Cumulative Cases FY 2011Cumulative Cases FY 2010Cumulative Cases FY 2009Cumulative Cases FY 2008Cumulative Cases FY 2007Cumulative Cases FY 2006Approximate Cases for Contract Goal = B+, DART = 0.25
Note: Cumulative Case Goals are based on the assumption that the same number of hours will be worked in the current year as previous years
B+
14
Recordable and DART Cases by Job Classification
0
1
2
3
4
5
6
7B
usD
river
Car
pent
er
Mat
eria
lHan
dler
Phys
Post
doc
Pro
gMgr
Res
ourc
eAna
lyst
Saf
etyE
ng
Num
ber o
f Cas
es
Recordable Case
DART Case
Through December 31, 2010
15
Random - No Lab Control, 1
Safety Exposure: Struck by/Against, 1
Safety Exposure: Slip/Trip/Fall, 1
Safety Exposure: Material Handling, 1
Ergonomic Exposure: Computer/Office, 2
Safety Exposure: Use of Tools/Equipment, 1
Recordable Injury Categories and Causes FY2011 through December 31, 2010
FY2010
Safety Exposure: Chemicals, 2
Random - No Lab Control, 2
Safety Exposure: Use of Tools/Equipment,
7
Safety Exposure: Struck by/Against, 3
Safety Exposure: Material Handling, 10
Ergonomic Exposure: Material Handling, 1
Ergonomic Exposure: Laboratory, 3
Ergonomic Exposure: Computer/Office, 12
Safety Exposure: Slip/Trip/Fall, 11
FY2010
16
Percentage of All Injuries Reported That Are RecordableMonthly, 12 Month Moving Average, Trend since 1/1/2000
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
70.0%
80.0%
90.0%Ja
n-00
May
-00
Sep-
00
Jan-
01
May
-01
Sep-
01
Jan-
02
May
-02
Sep-
02
Jan-
03
May
-03
Sep-
03
Jan-
04
May
-04
Sep-
04
Jan-
05
May
-05
Sep-
05
Jan-
06
May
-06
Sep-
06
Jan-
07
May
-07
Sep-
07
Jan-
08
May
-08
Sep-
08
Jan-
09
May
-09
Sep-
09
Jan-
10
May
-10
Sep-
10
Perc
enta
ge
Percentage of Cases Recordable12 Months Moving AverageLinear (Percentage of Cases Recordable)
Through December 31, 2010
17
First Aid to Recordable Case Ratiothrough December 31, 2010
1.0
1.5
2.0
2.5
3.0
3.5
4.0
02 03 04 05 06 07 08 09 10 11
Fiscal Year
Rat
io
First Aid to Recordable Ratio
trend
18
0
2
4
6
8
10
12
Num
ber o
f Cas
esFY2011 First Aid to Recordable Comparison
through December 31, 2010
REC 5 1 1
FA 11 9 3
Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep
19
0
20
40
60
80
100
120
140
Num
ber o
f Cas
es
FY
FY02 to FY2011 First Aid to Recordable Comparisonthrough December 31, 2010
REC 63 74 32 47 36 48 57 52 51 7
FA 130 134 122 102 107 132 124 140 73 23
02 03 04 05 06 07 08 09 10 11
20
21