bending tools - amada · 2018. 3. 15. · amanit® press brake toolings have the best qualities for...
TRANSCRIPT
BENDING TOOLS
BENDING TECHNOLOGY
A.F.H.
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Table of Content
Table of Content
Informations
Punch30° Punch
86° Punch
90° Punch
Die1-V / 30°
1-V / 86°
1-V / 90°
Air bending force chartMild steel
Stainless steel
Schablonen
AFH 2 © 2018 AMADA
Informations
Optimal protection & highest wear resistance
AMANIT® Press Brake Toolings have the best qualities for
applications where very high wear and extreme load bearing occur.
provides highest wear resistance on the tool surface (HRC 60-
65)
lowers the friction on the shoulder radii (by compound layer
lubricity)
has high tensile strength - 1150 N/mm²
adds corrosion resistance to tooling
Best tools for high accuracy bendingMinimizing setup time with staged bending for 90°Bending sequences are carrying out simplyEasy handlingFixed Tool heigth
Available lengths
Long Short Extra short Sectionalized Ear
835 mm 415 mm 200 mm 370 mm 200 mm
Informations
AFH 3 © 2018 AMADA
120
6
Angle 30°
Height 120.00 mm
Pressure 450 kN/m
Ear pressure 120 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
Punch
30° Punch
30° Acute Punch - A13
Radius 0.6 mm
Length Order number Weight
Long 835 mm AGA13061 6H AFH13061 9.90 kg
Short 415 mm AGA13062 6H AFH13062 4.90 kg
Sectionalized 370 mm AGA13861 6H AFH13861 4.40 kg
Extra short 200 mm AGA13762 6H AFH13762 2.40 kg
Ear 100 mm AGA13961 6H AFH13961 1.80 kg
Similar tool = Punch A13 (AFH)
86° Punch
Punch 30° Punch
AFH 4 © 2018 AMADA
9
1
120
86°
Angle 86°
Height 120.00 mm
Pressure 1000 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
120
86°
9
1
Angle 86°
Height 120.00 mm
Pressure 400 kN/m
Ear pressure 200 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
120
6
86°
Angle 86°
Height 120.00 mm
Pressure 450 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
8
120
86°
Angle 86°
Height 120.00 mm
Pressure 450 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
86° Punch
86° Standard Punch - A04
Radius 0.6 mm
Length Order number Weight
Long 835 mm AGA04061 6H AFH04061 16.90 kg
Short 415 mm AGA04062 6H AFH04062 8.40 kg
Sectionalized 370 mm AGA04861 6H AFH04861 7.50 kg
Extra short 200 mm AGA04762 6H AFH04762 4.00 kg
Ear 100 mm AGA04961 6H AFH04961 2.80 kg
Replaced by = Punch A04 (AFH)
86° Standard Punch - A05 (Close range)
Radius 0.6 mm
Length Order number Weight
Long 835 mm AGA05061 6H AFH05061 16.40 kg
Short 415 mm AGA05062 6H AFH05062 8.20 kg
Sectionalized 370 mm AGA05861 6H AFH05861 7.30 kg
Extra short 200 mm AGA05762 6H AFH05762 4.00 kg
Ear 100 mm AGA05961 6H AFH05961 2.70 kg
86° Sword Punch - A19
Radius 0.6 mm
Length Order number Weight
Long 835 mm AGA19061 6H AFH19061 10.00 kg
Short 415 mm AGA19062 6H AFH19062 5.00 kg
Sectionalized 370 mm AGA19861 6H AFH19861 4.40 kg
Extra short 200 mm AGA19762 6H AFH19762 2.40 kg
Ear 100 mm AGA19961 6H AFH19961 1.80 kg
86° Sash Punch - A20 (splayed)
Radius 0.6 mm
Length Order number Weight
Long 835 mm AGA20061 6H AFH20061 11.00 kg
Short 415 mm AGA20062 6H AFH20062 5.50 kg
Sectionalized 370 mm AGA20861 6H AFH20861 4.90 kg
Extra short 200 mm AGA20762 6H AFH20762 2.70 kg
Ear 100 mm AGA20961 6H AFH20961 2.00 kg
Replaced by = Punch A20 (AFH)
Punch 86° Punch
AFH 5 © 2018 AMADA
120
9
86°
Angle 86°
Height 120.00 mm
Pressure 500 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
86° Gooseneck Punch - A47
Radius 0.6 mm
Length Order number Weight
Long 835 mm AGA47061 6H AFH47061 25.00 kg
Short 415 mm AGA47062 6H AFH47062 12.40 kg
Sectionalized 370 mm AGA47861 6H AFH47861 11.10 kg
Extra short 200 mm AGA47762 6H AFH47762 6.00 kg
Ear 100 mm AGA47961 6H AFH47961 4.00 kg
Replaced by = Punch A47 (AFH)
90° Punch
Punch 86° Punch
AFH 6 © 2018 AMADA
120
9
1
90°
Angle 90°
Height 120.00 mm
Pressure 1000 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
120
9
90°
1
Angle 90°
Height 120.00 mm
Pressure 400 kN/m
Ear pressure 200 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
120
6
90°
Angle 90°
Height 120.00 mm
Pressure 450 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
120
8
90°
Angle 90°
Height 120.00 mm
Pressure 450 kN/m
Ear pressure 450 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
90° Punch
90° Standard Punch - A16
Radius 0.2 mm
Length Order number Weight
Long 835 mm AGA16021 6H AFH16021 16.90 kg
Short 415 mm AGA16022 6H AFH16022 8.40 kg
Sectionalized 370 mm AGA16821 6H AFH16821 7.50 kg
Extra short 200 mm AGA16722 6H AFH16722 4.00 kg
Ear 100 mm AGA16921 6H AFH16921 2.80 kg
Similar tool = Punch A16 (AFH)
90° Standard Punch - A17 (Close range)
Radius 0.2 mm
Length Order number Weight
Long 835 mm AGA17021 6H AFH17021 16.40 kg
Short 415 mm AGA17022 6H AFH17022 8.20 kg
Sectionalized 370 mm AGA17821 6H AFH17821 7.30 kg
Extra short 200 mm AGA17722 6H AFH17722 4.00 kg
Ear 100 mm AGA17921 6H AFH17921 2.70 kg
90° Sword Punch - A18
Radius 0.2 mm
Length Order number Weight
Long 835 mm AGA18021 6H AFH18021 10.00 kg
Short 415 mm AGA18022 6H AFH18022 5.00 kg
Sectionalized 370 mm AGA18821 6H AFH18821 4.40 kg
Extra short 200 mm AGA18722 6H AFH18722 2.40 kg
Ear 100 mm AGA18921 6H AFH18921 1.80 kg
90° Sash Punch - A21 (splayed)
Radius 0.2 mm
Length Order number Weight
Long 835 mm AGA21021 6H AFH21021 11.00 kg
Short 415 mm AGA21022 6H AFH21022 5.50 kg
Sectionalized 370 mm AGA21821 6H AFH21821 4.90 kg
Extra short 200 mm AGA21722 6H AFH21722 2.70 kg
Ear 100 mm AGA21921 6H AFH21921 2.00 kg
Punch 90° Punch
AFH 7 © 2018 AMADA
120
9
90°
Angle 90°
Height 120.00 mm
Pressure 500 kN/m
Ear pressure 500 kN/m
Material 42CrMo4
Hardness 45 - 50 HRC
Through hardened
90° Gooseneck Punch - A48
Radius 0.2 mm
Length Order number Weight
Long 835 mm AGA48021 6H AFH48021 25.00 kg
Short 415 mm AGA48022 6H AFH48022 12.40 kg
Sectionalized 370 mm AGA48821 6H AFH48821 11.10 kg
Extra short 200 mm AGA48722 6H AFH48722 6.00 kg
Ear 100 mm AGA48921 6H AFH48921 4.00 kg
Similar tool = Punch A48 (AFH)
Die
Punch 90° Punch
AFH 8 © 2018 AMADA
14
17
R1,5
C2
60
6
V6 x 30° / (R 1.50 mm)
Height 60.00 mm
Width 17.00 mm
Pressure 500 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
C3
20
14
60
R1,5
8
V8 x 30° / (R 1.50 mm)
Height 60.00 mm
Width 20.00 mm
Pressure 600 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
C4
R2
6024
14
10
V10 x 30° / (R 2.00 mm)
Height 60.00 mm
Width 24.00 mm
Pressure 700 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
60
14
30
R2,5
C5
12
V12 x 30° / (R 2.50 mm)
Height 60.00 mm
Width 30.00 mm
Pressure 800 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
Die
1-V / 30°
1V Die - (V6 / 30°)
Length Order number Weight
Long 835 mm ANA70031 6H AFH70031 6.00 kg
Short 415 mm ANA70032 6H AFH70032 3.00 kg
Sectionalized 370 mm ANA70831 6H AFH70831 2.70 kg
Extra short 200 mm ANA70732 6H AFH70732 1.40 kg
Replaced by = Die A7003 (AFH)
1V Die - (V8 / 30°)
Length Order number Weight
Long 835 mm ANA71031 6H AFH71031 6.80 kg
Short 415 mm ANA71032 6H AFH71032 3.40 kg
Sectionalized 370 mm ANA71831 6H AFH71831 3.00 kg
Extra short 200 mm ANA71732 6H AFH71732 1.60 kg
Replaced by = Die A7103 (AFH)
1V Die - (V10 / 30°)
Length Order number Weight
Long 835 mm ANA72031 6H AFH72031 7.70 kg
Short 415 mm ANA72032 6H AFH72032 3.80 kg
Sectionalized 370 mm ANA72831 6H AFH72831 3.40 kg
Extra short 200 mm ANA72732 6H AFH72732 1.80 kg
Replaced by = Die A7203 (AFH)
1V Die - (V12 / 30°)
Length Order number Weight
Long 835 mm ANA74031 6H AFH74031 9.10 kg
Short 415 mm ANA74032 6H AFH74032 4.50 kg
Sectionalized 370 mm ANA74831 6H AFH74831 4.00 kg
Extra short 200 mm ANA74732 6H AFH74732 2.20 kg
Replaced by = Die A7403 (AFH)
1-V / 86°
Die 1-V / 30°
AFH 9 © 2018 AMADA
60
45
14
R1,5
C1,5
4
6
V6 x 86° / (R 1.50 mm)
Height 60.00 mm
Width 14.00 mm
Pressure 800 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
14
60
45
R1,5
C1,5
5
8V8 x 86° / (R 1.50 mm)
Height 60.00 mm
Width 14.00 mm
Pressure 900 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
60
14
R2
6,5
10
V10 x 86° / (R 2.00 mm)
Height 60.00 mm
Width 14.00 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
60
14
16
R2,5
12
V12 x 86° / (R 2.50 mm)
Height 60.00 mm
Width 16.00 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
1-V / 86°
1V Die - (V6 / 86°)
Length Order number Weight
Long 835 mm ANA70061 6H AFH70061 4.70 kg
Short 415 mm ANA70062 6H AFH70062 2.30 kg
Sectionalized 370 mm ANA70861 6H AFH70861 2.10 kg
Extra short 200 mm ANA70762 6H AFH70762 1.10 kg
Replaced by = Die A70 (AFH)
1V Die - (V8 / 86°)
Length Order number Weight
Long 835 mm ANA71061 6H AFH71061 4.90 kg
Short 415 mm ANA71062 6H AFH71062 2.40 kg
Sectionalized 370 mm ANA71861 6H AFH71861 2.20 kg
Extra short 200 mm ANA71762 6H AFH71762 1.20 kg
1V Die - (V10 / 86°)
Length Order number Weight
Long 835 mm ANA72061 6H AFH72061 5.30 kg
Short 415 mm ANA72062 6H AFH72062 2.60 kg
Sectionalized 370 mm ANA72861 6H AFH72861 2.30 kg
Extra short 200 mm ANA72762 6H AFH72762 1.30 kg
Replaced by = Die A72 (AFH)
1V Die - (V12 / 86°)
Length Order number Weight
Long 835 mm ANA74061 6H AFH74061 5.80 kg
Short 415 mm ANA74062 6H AFH74062 2.90 kg
Sectionalized 370 mm ANA74861 6H AFH74861 2.60 kg
Extra short 200 mm ANA74762 6H AFH74762 1.40 kg
Replaced by = Die A74 (AFH)
Die 1-V / 86°
AFH 10 © 2018 AMADA
60
14
18
R2,5
14
V14 x 86° / (R 2.50 mm)
Height 60.00 mm
Width 18.00 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 45 - 49 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
60
R2,5
20
14
16
V16 x 86° / (R 2.50 mm)
Height 60.00 mm
Width 20.00 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
6024,5
14
R3
20
V20 x 86° / (R 3.00 mm)
Height 60.00 mm
Width 24.50 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
6029,5
14
R3
25
V25 x 86° / (R 3.00 mm)
Height 60.00 mm
Width 29.50 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
AMANIT® coating
Installation Plug-in system
1V Die - (V14 / 86°)
Length Order number Weight
Long 835 mm A76061 A76061 -
Short 415 mm A76062 A76062 -
Sectionalized 370 mm A76861 A76861 -
1V Die - (V16 / 86°)
Length Order number Weight
Long 835 mm ANA77061 6H AFH77061 6.80 kg
Short 415 mm ANA77062 6H AFH77062 3.40 kg
Sectionalized 370 mm ANA77861 6H AFH77861 3.00 kg
Extra short 200 mm ANA77762 6H AFH77762 1.60 kg
Replaced by = Die A77 (AFH)
1V Die - (V20 / 86°)
Length Order number Weight
Long 835 mm ANA79061 6H AFH79061 7.80 kg
Short 415 mm ANA79062 6H AFH79062 3.90 kg
Sectionalized 370 mm ANA79861 6H AFH79861 3.50 kg
Extra short 200 mm ANA79762 6H AFH79762 1.90 kg
1V Die - (V25 / 86°)
Length Order number Weight
Long 835 mm ANA82061 6H AFH82061 8.90 kg
Short 415 mm ANA82062 6H AFH82062 4.40 kg
Sectionalized 370 mm ANA82861 6H AFH82861 4.00 kg
Extra short 200 mm ANA82762 6H AFH82762 2.10 kg
1-V / 90°
Die 1-V / 86°
AFH 11 © 2018 AMADA
60
45
14
R1,5
C1,5
4
6
V6 x 90° / (R 1.50 mm)
Height 60.00 mm
Width 14.00 mm
Pressure 800 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
untreated
Installation Plug-in system
14
60
45
R1,5
C1,5
5
8V8 x 90° / (R 1.50 mm)
Height 60.00 mm
Width 14.00 mm
Pressure 900 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
untreated
Installation Plug-in system
60
14
R2
6,5
10
V10 x 90° / (R 2.00 mm)
Height 60.00 mm
Width 14.00 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
untreated
Installation Plug-in system
60
14
16
R2,5
12
V12 x 90° / (R 2.50 mm)
Height 60.00 mm
Width 16.00 mm
Pressure 1000 kN/m
Material 42CrMo4
Hardness 60 - 65 HRC Through
hardened
untreated
Installation Plug-in system
1-V / 90°
1V Die - (V6 / 90°)
Length Order number Weight
Long 835 mm ANA70091 6H AFH70091 4.70 kg
Short 415 mm ANA70092 6H AFH70092 2.30 kg
Sectionalized 370 mm ANA70891 6H AFH70891 2.10 kg
Extra short 200 mm ANA70792 6H AFH70792 1.10 kg
1V Die - (V8 / 90°)
Length Order number Weight
Long 835 mm ANA71091 6H AFH71091 4.90 kg
Short 415 mm ANA71092 6H AFH71092 2.40 kg
Sectionalized 370 mm ANA71891 6H AFH71891 2.20 kg
Extra short 200 mm ANA71792 6H AFH71792 1.20 kg
1V Die - (V10 / 90°)
Length Order number Weight
Long 835 mm ANA72091 6H AFH72091 5.30 kg
Short 415 mm ANA72092 6H AFH72092 2.60 kg
Sectionalized 370 mm ANA72891 6H AFH72891 2.30 kg
Extra short 200 mm ANA72792 6H AFH72792 1.30 kg
1V Die - (V12 / 90°)
Length Order number Weight
Long 835 mm ANA74091 6H AFH74091 5.80 kg
Short 415 mm ANA74092 6H AFH74092 2.90 kg
Sectionalized 370 mm ANA74891 6H AFH74891 2.60 kg
Extra short 200 mm ANA74792 6H AFH74792 1.40 kg
Air bending force chart
Die 1-V / 90°
AFH 12 © 2018 AMADA
Die opening
Minimum flange length
Bending radius
Air bending force chart
Mild steel
V 4 6 7 8 10 12 14 16 18 20 25 32 40 50 63 80 100 125 160 200
bmin2.8 4 5 5.5 7 8.5 10 11 13.5 14 17.5 22 28 35 45 55 71 89 113
ir 0.7 1.0 1.1 1.3 1.6 2.0 2.3 2.6 3.0 3.3 4.0 5.0 6.5 8.0 10 13 16 20 26
0.5 mm 40 30
0.6 mm 60 40 40 40
0.8 mm 70 70 50 40
1.0 mm 110 100 80 70
1.2 mm 140 120 100 80 70 60
1.5 mm 170 150 130 110 90 80
2.0 mm 220 190 170 150 130 110
2.5 mm 280 250 220 180 140
3.0 mm 340 300 240 190 150
3.5 mm 330 260 200 160 130
4.0 mm 430 340 270 210 170
4.5 mm 440 340 270 210
5.0 mm 520 420 330 260 210
6.0 mm 750 600 480 380 300 240
7.0 mm 520 410 330 260
8.0 mm 850 680 530 430
9.0 mm 670 540 430
10 mm 850 670 530 420
12 mm 960 780 600 550
15 mm 950 750
Air bending force chart for mild steel (Rm≈450 N/mm2)
Thic
kness (t) →
Air bending force chart Mild steel
AFH 13 © 2018 AMADA
Die opening
Minimum flange length
Bending radius
Stainless steel
V 4 6 7 8 10 12 14 16 18 20 25 32 40 50 63 80 100 125 160 200 250
bmin
2.8 4 5 5.5 7 8.5 10 11 13.5 14 17.5 22 28 35 45 55 71 89 113 140 175
ir 0.7 1.0 1.1 1.3 1.6 2.0 2.3 2.6 3.0 3.3 4.0 5.0 6.5 8.0 10 13 16 20 26 33 41
0.5 mm 60 50
0.6 mm 90 60 60 60
0.7 mm 120 80 80 60 60
0.8 mm 110 110 80 70
0.9 mm 130 120 100 80 70
1.0 mm 170 150 120 110 80
1.2 mm 210 180 150 120 110 90
1.5 mm 200 170 150 130 120
2.0 mm 330 290 260 230 200 170
2.5 mm 390 350 300 250 190
3.0 mm 510 450 360 290 230
4.0 mm 650 510 410 320 260
5.0 mm 780 630 500 390 320
6.0 mm 900 720 570 450 360
8.0 mm 1020 810 650 510
10 mm 1280 1010 800 630
12 mm 1440 1170 900 830
15 mm 1800 1410 1140
20 mm 2500 2080 1670
25 mm 3150 2550
30 mm 3600
Air bending force chart for stainless steel (Rm≈700 N/mm2)
Thic
kness (t) →
Air bending force chart Stainless steel
AFH 14 © 2018 AMADA
AMADA GmbH
Amada Allee 142781 Haan Germany
Phone: +49 2104 2126-0 Fax: +49 2104 2126-999E-Mail: [email protected]
Release: 15.03.2018© 2018. AMADA GmbH