belt bucket elevator product introduction
TRANSCRIPT
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Belt Bucket Conveyor
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Belt Bucket Conveyor
Belt Bucket ConveyorTD belt bucket conveyor is suitable for density less than 1.5t/m3 lump, granular material such as coal,cement, fertilizer, sand, grain, etc.Belt bucket conveyor has two types of bucket: Zd type (mid-depthbucket) and Sd type( deep bucket) .
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
Bucket Elevator
Belt Bucket Conveyor
CONTENT
1. Introduction.............................................................................................................................................................................. 1
1.1 Performance................................................................................................................................................................... 2
1.2 Features.......................................................................................................................................................................... 2
2. Working Principle......................................................................................................................................................................4
3. Application................................................................................................................................................................................ 4
4. Technical Parameter................................................................................................................................................................. 5
5. Components..............................................................................................................................................................................6
5.1 Head Section................................................................................................................................................................... 7
5.2 Middle Section................................................................................................................................................................ 7
5.3 Tail Section.............................................................................................................................................................................. 8
6. Maintenance............................................................................................................................................................................. 8
7. ................................................................................................................................................................................................10
8. Certificates.............................................................................................................................................................................. 10
9. Company Profile......................................................................................................................................................................11
10. Contact us............................................................................................................................................................................. 13
11. Customer Questionnaire.......................................................................................................................................................14
NOTES:.......................................................................................................................................................................................16
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
1. Introduction
TD belt bucket conveyor is suitable for density less than 1.5t/m3 lump, granular material suchas coal, cement, fertilizer, sand, grain, etc.Belt bucket conveyor has two types of bucket: Zdtype(mid-depth bucket) and Sd type( deep bucket).Zd type bucket conveyor is generally used forwet,caking,difficult thrown material,such as wet sand, sand, fertilizer, alkali powder etc.Sd type isused for dry,loose and easy thrown material, such as cement, clinker, gravel, coal, etc.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
1.1 Performance
Advantages of Belt bucket elevator
Uses 1 to 4 rows of closely spaced heavy duty seamless steel buckets
Designed steel cord high temperature elevator belt.
Capable of belt speed up to 2.3 m/s
Achieve far greater capabilities per case size then chain
(up to double times)
Saves 33% of components costs
Much lower capital investment
Belt wear less than chain
Reduced maintenance and spares cost
Reduces down time and maintenance costs
Through puts up to 1300 TPH and over
1.2 Features
Smooth transmission – no impact caused due to the traction member
Less noise pollution – good sealing sound system
Greater conveying speed due to smooth transmission
Longer life span
Low cost compared with other conveyor for powder materials.
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289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
2. Working Principle
3. Application
Belt bucket elevator is widely used for handling products such as cement, raw meal, alumina,coke, foundry sand, wood chips and other materials.
The bucket is filled with material and isconveyed to the head terminal, and then thematerial is thrown from the outlet under theaction of centrifugal force according to theparabolic design. The driving device drivespulley to operate the bucket belt in circularmotion from bottom to up. After discharging,the empty bucket is back to the boot byconveying and be filled again, and then liftedup to do parabolic motion such repeated cycle.The material is lifted from bottom to the top tothe specified height to reach conveyingvertically.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
4. Technical Parameter
Model TD100 TD160 TD250 TD315Bucket Type Q H Q H Zh Sh Q H Zh Sh Q H Zh ShDeliveryCapacity(m3/h)
4 7.6 9 16 16 27 20 36 38 59 28 50 42 67
Bucket Volume(L)
0.15 0.3 0.49 0.9 1.2 1.9 1.12 2.24 3.0 4.6 1.95 3.55 3.75 5.8
Bucket Speed(m/s)
1.4 1.4 1.6 1.6
Drum Speed(r/min)
67 67 61 61
Model TD400 TD500 TD630Bucket Type Q H Zh Sh Q H Zh Sh Q H Zh Sh
Delivery Capacity(m3/h)
40 76 68 110 63 116 96 154 — 142 148 238
Bucket Volume(L)
3.1 5.6 5.9 9.4 4.84 9.0 9.3 14.9 — 14 14.6 23.5
Bucket Speed(m/s)
1.8 1.8 2.0
Drum Speed(r/min)
55 55 48
Belt Bucket Elevator is designed for transporting vertically for granular, powder and small blockof grinding suction smaller disperses the shape material.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
5. Components
1. Head Section
2. Bucket Belt Assembly
3. Middle Section
4. Block Chain Plate
5. Inspection Door
6. Tail Section
7. Tension Device
Selection condition
(1) What are the conveying material and its physical characteristics?
(bulk density, feeding size, temperature, moisture content and etc)
(2) What is the processing capacity of the elevator?
(3) What is the lifting height of the elevator (distance between inlet and outlet)?
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
5.1 Head Section
Head section of bucket elevator is composed of head shell, drive device, head drum and other parts.
Drive device consists of electric motor, gearing, belt brake.
5.2 Middle Section
According to customers’ different requirements to the height, number of middle casing to meet the need.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
5.3 Tail Section
It consists of the bottom of the chassis, driven shaft parts and tension device. The side doors of casing are
inspection doors, used in inspection on and cleaning its internal.
6. Maintenance
A general belt bucket elevator inspection every six months, mainly on the hopper and belt
tightening bolt joints check processing, tightening or replacing bolts. Each belt test once a year to
confirm the age of the plastic surface of the belt and the belt strength. Adjust the level of the
cylinder head and tail roller to correct the belt deviation. If the deviation is caused by drum plastic
surface wear, re-roll the car hanging plastic and rubber surfaces. The rear bearing need to regularly
check. Generally, after a long time usage, it will cause wear on slip ring seal. This can cause the
bearing oil drip and caused bearing damage. Generally, a good slip ring seal can be used for many
years.
(1) Check belt for tears, cuts and etc
Sudden signs of unusual damage call for immediate
action.
(2) Check cups for loose or missing bolts
A loose dangling cup is the necessary lever to start a busted belt rip.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
(3) Replace belt cups
Cups with a pronounced forward bend hold the belt in a vertical arc, which is a contradiction offorces. When the belt is bent in a horizontal arc around the pulleys, this will cause lengthwise
cracks to appear at the bolt holes.
(4) Check belt tension
This is a possible source of drive slippage and excessive wear. Belts running loose in a leg are put
to severe flex due to lack of full contact with the boot pulley. A loose belt may swing causing thecups to catch and tear the belt.
(5) Check alignmentBelts not running true due to out-of-plumb pulleys, idlers or casing cause edge wear and pave the
way for costly accidents.
(6) Check slippage on drive pulleys
Proper lagging of pulleys can increase efficiency and belt life appreciably.
(7) Check bucket elevators for uneven loading
This can cause the belt to crawl across the head pulley and cause edge wear or break the belt
fabric.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
(8) Check boot for water
A belt allowed to sit in water will rot and tear very easily.
(9) Check discharge throat
The throat to the down leg should be closed as much as possible with a piece of rubber belting
adjusted close to the cups. This will prevent back legging.
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
7. Certificates
ISO CE BV
TUV SGS Latter Patent
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
8. Company Profile
Henan Pingyuan Mining Machinery Co., LTD. is a professional manufacturer for Vibrating Screen &Feeder, Bucket Elevator, Belt Conveyor, Screw Conveyor, Scraper Conveyor and all kinds of spare partssuch as Roller, Motor, Rain Cover, etc.
Our Company Foreign Trade Department
Our Workshop Our Workshop
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
9. Contact us
Add: No.289 Yellow River Road, Xinxiang City, Henan Province, ChinaTel: +86 373 579 9198 Fax: +86 373 5071699Website: www.pkmachinery.comE-mail: [email protected]
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289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
10. Customer Questionnaire
COMPANY INFORMATIONCompanyAddress
Project NameEquip. NameEquip. No.
Contact E-mailTel Fax
MATERIAL CHARACTERISTICSMaterial
Bulk Density t/m3 Moisture Content %Sticky Flowability
Abrasive CorrosiveTemperature Grain Size
-Design ℃ Minimum Diameter mm-Operating ℃ Maximum Diameter mm
Particle Size Distribution %
MACHINE LAYOUTCapacity t/h
Conveying Distance mSlope Angle °Screw Pitch mm
Layout Horizontal or InclinedPlacement Indoor or OutdoorFeed by
Discharges toConstruction Material Q235, SUS304, 316L or Others
Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?Voltage V Frequency Hz
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor
NOTES:
289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE
Tel: +86-373-5799198
Fax: +86-373-5071699
www.pkmachinery.com
1
Bucket Elevator
Belt Bucket Conveyor