beckhoff automation - ethercat...beckhoff automation applications & solutions 2 content pc- and...
TRANSCRIPT
-
Applications & Solutions 1
PC- and EtherCAT- Based Automation – Outstanding ApplicationsBeckhoff Automation
-
Applications & Solutions 2
ContentPC- and EtherCAT- Based Automation – Outstanding Applications
Murat Makina, İstanbul, SC223 - PVC Profile Processing Machinery
Ekol Lojistik, İstanbul, Warehouse Automation
Şafak Makina, İstanbul, Dentmaster - Dental Processing Center
-
Applications & Solutions 3
Murat Makina: SC223 - PVC Profile Processing MachineryPC- and EtherCAT- Based Automation – Outstanding Applications
-
Applications & Solutions 4
Murat Makina: SC223 - PVC Profil İşleme MerkeziPC- and EtherCAT- Based Automation – Outstanding Applications
IPC Panel PC CP6202, Celeron 1,9 Ghz processor,
EtherCAT Master
I/O EtherCAT Bus CouplerEK1100 EtherCAT Terminals (IP20): Digital Input,
Digital Output, Encoder module
Motion AX50xx EtherCAT drives Servo Motors
Automation TwinCAT NCI TwinCAT HMI
-
Applications & Solutions 5
SC223 – System OverviewPC- and EtherCAT- Based Automation – Outstanding Applications
D/I
D/O
D/OD/IEnkoder Modülü
(8 meters)
(6 meters)
Industrial PC
EtherCAT
Servo Drive (AX5203) x 5
Servo Drive ( AX5203)
D/OD/O
D/OD/I
D/OD/I
Servo Motor x 10
-
Applications & Solutions 6
Murat Makina: SC223 - PVC Profile Processing MachineryPC- and EtherCAT- Based Automation – Outstanding Applications
PC and EtherCAT based control of PVC profile processing machinery
-
Applications & Solutions 7
Murat Makina: SC223 - PVC Profile Processing MachineryPC- and EtherCAT- Based Automation – Outstanding Applications
EtherCAT advantages
Flexible topology
Distrubuted I/O’s ve distributed drives
Numerous I/O’s and servo drives contolled by 1 master
(104 Digital Input, 88 Digital Output, 12 servo axes)
Fast commissioning, easy configuration, cost-effective cabling
Low system costs, thanks to distributed I/O’s and drives
Fast and dynamic positioning
Processing with high accuracy
Excellent performance, increased production capacity
-
Applications & Solutions 8
Ekol Lojistik: Warehouse AutomationPC- and EtherCAT- Based Automation – Outstanding Applications
-
Applications & Solutions 9
Ekol Lojistik: Warehouse AutomationPC- and EtherCAT- Based Automation – Outstanding Applications
IPC C6920 Pano tipi PC, Intel® Core™2 Duo 2.26 GHz
processor, EtherCAT Master
I/O EtherCAT Bus Coupler EK1100 (IP20) EtherCAT Terminals (IP20): Digital Input, Digital
Output, Relay module, Profibus Master/Slave, Bus Terminals (IP20): AS-I master EtherCAT Terminals (IP67 Digital Input, Digital
Output, Serial Communication
Motion Servo Drive AX20xx Servo Motors
Automation TwinCAT NC PTP TwinCAT Database server TwinCAT PLC Serial Communication Twincat TCP/IP Server
-
Applications & Solutions 10
Ekol Lojistik: System OverviewPC- and EtherCAT- Based Automation – Outstanding Applications
Applications & Solutions 10
D/I D/O
PROFIBUS slave (Crane 1-2)PROFIBUS master(Scanner,2 x Profibus)
AS-I master terminali x 3
D/I D/OPROFIBUS slave x2 (Vinç 3-4)AS-I master terminalix2
D/I
D/I D/O PROFIBUS slave (Distance Measurment, Scanner2,3,4)
Servo Drive Servo Drive
D/I x 191
2-kanal serial interface
D/IOx 26(Seri Communication)
D/I
Optick Data Link
Servo Motor Servo Motor
D/O AS-I master terminall x2
D/ID/O
ASANSÖR SHUTTLE CAR
-
Applications & Solutions 11
Ekol Lojistik: Warehouse AutomationPC- and EtherCAT- Based Automation – Outstanding Applications
EtherCAT advantages 2 EtherCAT Network and 1 master
Large networks (300 m. and 1500 m.)
Distributed I/O’s and distributed drives
Numerous I/O’s and servo drives contolled by 1 master
(1388 Digital Input, 1092 Digital Output, 2 servo axes)
Easy integration of other fieldbuses (Profibus, AS-I)
IP 67 EtherCAT Box: Direct mounting through mounting holes. No need for a box or panel.
Optic communication
Fast commissioning, easy configuration, cost-effective cabling
Low system costs, thanks to distributed I/O’s and drives
Fast and dynamic positioning
Excellent performance
-
Applications & Solutions 12
Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications
-
Applications & Solutions 13
Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications
IPC CP6202-0021-0040 Panel PC, Intel®
Celeron® 1.9 GHz, 2 cores, EtherCAT Master
I/O EtherCAT Bus Coupler EK1100 (IP20) EtherCAT Terminals (IP20): Digital Input,
Digital Output
Motion Servo Drive AX5203 Servo Motors
Automation TwinCAT CNC TwinCAT Kinematic Transformation TwinCAT CNC HSC Pack
-
Applications & Solutions 14
Dentmaster – System OverviewPC- and EtherCAT- Based Automation – Outstanding Applications
8-kanal digital input terminalx28-kanal digital output terminalix2EtherCAT Bus Coupler
Endüstriyel PC
EtherCAT
AX5203
Servo Drive
Servo Motor Servo MotorServo Motor
Spindle
Servo Actuator Servo Actuator
AX5203
Servo Drive
AX5206
Servo Drive
-
Applications & Solutions 15
Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications
Dentmaster – Processing Center with high precision
-
Applications & Solutions 16
Şafak Makina: Dentmaster – Dental Processing CenterPC- and EtherCAT- Based Automation – Outstanding Applications
EtherCAT adavantages
Fast commissioning, easy configuration, cost-effective cabling
Low system costs
Fast and dynamic positioning
Low cycle time (1 ms)
High precision processing (5 µm)
Excellent performance