bearl n - apaw.com.auapaw.com.au/wp-content/uploads/2016/02/bearlon-plastics-lr.pdfbearlon black...

BEARL N

Engineering Plastics

www.bsc.com.au

Bearlon - 12pp Old Logo.indd 1 31/08/2010 2:13:09 PM

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BSC ENGINEERING PLASTICS BSC ENGINEERING PLASTICSBSC ENGINEERING PLASTICS BSC ENGINEERING PLASTICS

UH HDBEARL NBEARLON UH (ultra high molecular weight polyethylene) is a premiumvirgin grade polyethylene which is used extensively in commercial andindustrial applications. It has a molecular weight of 4,500,000g/mol,and has improved wear and abrasion resistance, combined withoutstanding impact strength, even at temperatures below -200°C.

BEARLON UH has excellent chemical resistance, low moistureabsorption, a low co-efficient of friction and superior anti-stickproperties. It is often used in high-wear applications, from wear stripsunder conveyors to guide rails in bottling plants or scraper blades onroad rollers.

Larger BEARLON UH sheets are used for lining bulk storage hopperswhere low friction, anti-stick and abrasion-resistant properties solvefeed and wear problems. Sheets are available with planed orunplaned surfaces. Extruded profiles and wear strips haveapplications in the materials-handling industry, andBEARLON UH is also available in self-adhesive tapes.

Temperature range: -269ºC to +70ºC.

Scraper blades Hopper liningsTruck bed liningsChain guides and tensionersScrew conveyor liningsBottling, canning andpackaging machinery

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Outstanding impact strengthImproved abrasion resistanceLow co-efficient of frictionPoor UV resistance Superior anti-stick propertiesGood chemical resistance

benefits

Rod from 10mm to 300mmSheet from 3mm to 100mmProfile/wear strips

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BEARLON UH naturalBEARLON UH black regenBEARLON UH pro�les

Machine guides Under-chain wear strips, runners, tracksBulk handling materialsStar wheelsGuide rails andedge covers

Note Some sizes, lengths, orprofiles may be subject tominimum order quantities or areavailable on indent only. Theymay be subject to specialconditions.


BSC ENGINEERING PLASTICS BSC ENGINEERING PLASTICS

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UH HDBEARL N

Good wear properties High chemical resistance Very high impact strength Low moisture absorption Suitable for food contact Good electrical resistanceNon-stick surface

benefitsLarge pitch sprocketsElectrical insulatorsCutting boardsTable tops

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BEARLON HD naturalBEARLON blackBEARLON HD yellow

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Note Some sizes/lengths orcolours may be subject tominimum order quantities orare available on indent only.Non-standard sizes/lengthsavailable on request andsubject to special conditions.

Polyethylenes are ideally suited to many mechanical, chemical and electricalapplications, principally because of their outstanding friction and wearcapabilities. BEARLON HD has excellent chemical resistance, very lowmoisture absorption, low co-efficient of friction and anti-stick abilities.BEARLON HD is able to be welded.

BEARLON HD is widely used in the food, fish and meat processing industries,where it is used extensively in cutting boards and table tops. Its non-absorbentand easy-to-clean nature help to maintain essential hygienic conditions.

Temperature range: -100°C to +80°C

Sheet from 3mm to 90mm

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6, 66 LFBEARL N BEARL N

High mechanical strength and toughness Excellent fatigue and wear resistanceGood sliding properties Good mechanical dampening propertiesGood (6) and superior (66) machining qualities

benefits

Sleeve and slide bearingsGears and sprockets Support and guide wheelsConveyor rollersInsulatorsBuffer blocks

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BEARLON 6 - extruded naturalBEARLON 66 - extruded naturalBEARLON 6 - cast naturalBEARLON - tube

Tube from 50mm to 500mmRod from 10mm to 350mmSheet from 3mm to 100mm

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Note Some sizes or lengthsmay be subject to minimumorder quantities or availableon indent only. Non-standardsizes or lengths available onrequest and subject tospecial conditions.

The general engineering field uses two basic types of nylon and, whilsttheir physical properties are broadly similar, individual differences willaffect their end use.

BEARLON 6, in both cast and extruded grades, offers the optimumcombination of mechanical strength, toughness, damping properties andwear resistance. Its electrical properties and good chemical resistancemake it the general purpose grade for most mechanical, construction andmaintenance applications.

BEARLON 66 has a higher mechanical strength, stiffness and toughnessthan extruded BEARLON 6, although the unmodified cast BEARLON 6grade shows similar characteristics. BEARLON 66 has better heat, wearand creep resistance, but impact strength and mechanical dampingability are less. It has superior machining qualities and is well-suited toautomatic lathes.

Temperature range: Bearlon 6 -40°C to +100°C (-40°C to +70°C in water) Bearlon 66 -30°C to +100°C (-40°C to +70°C in water)



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6, 66 LFBEARL N

High mechanical strengthand toughness Totally self-lubricatingExcellent co-efficient of frictionGood machining properties Excellent wear resistance Excellent sliding properties

Sleeve and slide bearings Wear padsConveyor wear stripsThrust washersChain guidesFork hoist mast blocks

Note Some sizes or lengthsmay be subject to minimumorder quantities or areavailable on indent only.They may be subject tospecial conditions.

BEARLON LF greenBEARLON LF white foodgrade

Rod from 40mm to 250mm

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benefits app l icat ions

BEARLON LF is a greenish-coloured, oil-filled castBEARLON 6 nylon which is totally self-lubricating. Thisinternal lubrication has been especially developed foruse in applications that rely on unlubricated, highly-loaded and slow-moving components, with the resultthat BEARLON LF has considerably enlarged theapplication possibilities of standard cast nylons.

Because of its self-lubricating properties, BEARLON LFexhibits a co-efficient of friction that is 50% less thanstandard cast nylons, and has a wear resistance that isup to 10 times greater.

The food grade, oil-lubricated version of BEARLON LFcombines superior bearing properties with an FDA-approved formulation (21CFR, section 177.5 and others)for food processing applications. Continuous oil lubrication,built right into the nylon, means reduced friction, higheroperating speeds and no need for external lubrication.

BEARLON LF retains the other physical properties whichmake cast nylons so effective in many applications. It hasgood mechanical strength, creep resistance over a widetemperature range, excellent sliding and machiningproperties and dimensional stability.

Temperature range: -20°C to +100°C (-20°C to +70°C in water)


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GSM CBEARL N

BEARLON GSM black

Rod from 50mm to 300mmSheet from 6mm to 60mmTube from 50mm to 300mm

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Good load-bearing capability Excellent wear resistanceGood sliding properties Low co-efficient of friction High impact resistanceSelf-lubricating

benefits

Gears and sprockets Support and guide wheelsConveyor rollersBearings and sheavesWear pads and strips

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BEARLON GSM is nylon which is stiffer, harder anddimensionally more stable than unmodified nylon. Theaddition of MoS2 (molybdenum disulphide) creates astrong crystalline structure which enhances bearing andwear behaviour, without impairing the inherent impactand fatigue resistance of cast nylon.

BEARLON GSM is self-lubricating, quiet in operation,and its lightness contributes to low inertia, whichis often a factor under stop/start conditions.It is easily machined, has good load-bearingcapabilities and its low co-efficient of frictionmakes it ideal for many bearing applications.

Temperature range: -30°C to +105°C (-30°C to +70°C in water)

Note Some sizes orlengths may be subject tominimum order quantitiesor are available on indentonly. They may be subjectto special conditions.



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GSM CBEARL NBEARLON C is a hard engineering plastic derived from thepolymerization of formaldehyde. It is highly suitable for automaticmachining and precision mechanical parts. It exhibits high tensilestrength, hardness and impact resistance. The low moistureabsorption of BEARLON C gives excellent dimensional stabilityfor close tolerance parts, such as bearings and gears.

BEARLON C is a copolymer acetal and, compared to ahomopolymer, is more resistant to hydrolysis, strong alkalis andthermo-oxidative degradation; but has slightly lower mechanicalstrength, stiffness, hardness and creep resistance.

BEARLON C is widely used in mechanical components andelectrical insulators where exceptional strength is required forabove-average temperatures or moisture levels. It is FDAapproved and can be used in contact with food, especially inliquid environments. BEARLON C is available in natural or blackin a range of rods and sheets.

Temperature range: -50°C to +100°C(-50°C to +85°C in water)

Heavily-loaded bearingsand rollersGear wheels withsmall modules Bearings and gearswith small tolerancesValve seatsSnap-fit assembliesInsulating componentsin electrical engineeringCam followersThrust washers

High mechanical strength,stiffness and hardnessGood impact resistance Low stick/slip propertiesGood machining properties Excellent resilienceGood dimensional stabilityPhysiologically inert –suitable for food contact

benefits

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Note Some sizes or lengths may be subject to minimum order quantitiesor are available on indent only. They may be subject to special conditions.

BEARLON C naturalBEARLON C black

Rod from 3mm to 200mmSheet from 6mm to 70mm

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Himould® CONVEYOR ROLLER END CAPS

PILLOW BLOCK INSERTS X-Lube® BUSHES

A superior nylon-6 material impregnated with molybdenum disulphide (MoS2) is used in the manufacture of Himould® end caps. This combination helps to lower friction, resulting in less wear and added self-lubricating properties, making them ideal for applications where roller lubrication is intermittent.

Himould® conveyor roller end caps are designed to be a push-fit into the tube, with running clearance built into the bore.

Bearlon manufactures an extensive range of thermoplastic inserts for cast iron bearing housings. These bearings are easily fitted, self-aligning and are typically used where bearing loads and speeds are relatively low, allowing them to often run completely unlubricated.

Pillow Block inserts are generally moulded in UHMWPE (ultra-high molecular-weight polyethylene), making them ideal for use in watery environments and food applications. All inserts are pilot-bored or can be machined to specific size on request. Both metric and imperial sizes are avaialble.

Non-corrosiveMaintenance-freeLow cost

benefitsSlow-moving conveyorsHinging mechanismsSlow-running bearings

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Self-lubricatingExcellent wear resistanceNon-corrosive

benefits

Production linesFruit processing machineryTransfer tables

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Smooth and quiet-running

Conveying equipment



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PILLOW BLOCK INSERTS X-Lube® BUSHES

Self-lubricatingLow frictionNon-corrosive

benefits

Dry-running bearingsHingesPackers

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Lightweight

Sleeves

Superior chemical resistance

Electrical insulators

X-Lube® bushes are designed to provide an extremely cost-effective alternative to traditional metal bearings. These plastic bushes are moulded to the highest quality standards and are available throughout Australasia.

X-Lube® bushes use a superior nylon-6 material impregnated with molybdenum disulphide (MoS2). This additive lowers friction which helps to reduce the need for lubrication and increases the life of the bush.

These bushes have generally been designed with an interference fit on the OD to allow for a good push-fit into the housing. An additional clearance has also been allowed in the ID so that when the bush is installed, it will have the correct clearances for most applications.

If in doubt about the correct fitting and clearances of X-Lube® bushes, contact your nearest BSC branch. Other factors such as temperature variation, moisture absorption and bearing speed may mean additional clearance is necessary.

X-Lube® bushes are available in plain (P) or shouldered (S) configuration and are normally moulded in MoS2 filled nylon-6. However, other materials such as acetal can be supplied for specific applications, although minimum order quantities may apply.

X-Lube® bushes are produced from special tooling. This tooling is cost-effective and ideal for production of bushes for special requirements.


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LEXAN® POLYCARBONATE SHEETS HabiPLAST® GUIDE PROFILES

LEXAN® polycarbonate is transparent with high lightpermeability and has minimal water absorption, whichallows it to remain dimensionally stable even inextremely damp conditions. It is also physiologicallyinert and suitable for use in the food sector.

LEXAN® polycarbonate is a hard and dimensionallyrigid plastic, but exhibits remarkable impact strengthand flexibility in contrast to many other thermoplastics,and its mechanical properties are only slightlyinfluenced by temperature fluctuations. It is a virtuallyunbreakable material.

LEXAN® polycarbonate is self-extinguishing andflame resistant, and retains its physical properties

Note Some sizes or lengths may besubject to minimum order quantities orare available on indent only. They maybe subject to special conditions.

Virtually unbreakable Translucent with high lightpermeability (optical uses)High impact strengthHigh dimensional stabilityMinimal water absorption High insulating propertiesNon-toxic for food contact

benefitsTransparent covers,trims and housingsMachine guards andtrims, safety glazing Electrical insulators, housings and holdersObservation andtransport coversFood sector application

appl icat ionsLEXAN® polycarbonateUV2 sheetLEXAN® polycarbonateMR10 scratch-resistantsheetBallistic grades

Sheet from .18mm to 50mm

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even in temperatures as low as –60°C. It can be heator cold-formed and is solvent-cementable (methylenechloride). It is also non-toxic, odourless and tasteless.

The weather resistance and insulating capacity ofLEXAN® polycarbonate, which are not influenced bytemperature or moisture, are important characteristics.In conjunction with its good thermal and mechanicalproperties, they allow LEXAN® polycarbonate to be thematerial of choice in many practical applications.

Temperature range: -60°C to +120°C



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LEXAN® POLYCARBONATE SHEETS HabiPLAST® GUIDE PROFILES

HabiPLAST® guide profiles are the best solution for improving performances and reducing maintenance of rollerchains, V-belts or round belts.

HabiPLAST® is a polyethylene with high molecular weight, obtained by a low pressure polymerization process. The medium molecular weight of HabiPLAST® is between 0.3 and 8 millions of g/mol (measured by a viscosimeter).Together with molecular weight also mechanical features increase, such as: impact resistance, tensile strength at high temperature, energy absorption under high stress level, etc.

Habasit created the HabiPLAST® division which specializes in supplying thermoplastic products for engineering and industrial applications like extruded profiles, machined profiles, sliding guides, wear-strips, plastic parts, etc.

CNC machining tools

HabiPLAST® plants are equipped with the state ofthe art machining tools. All the machines areconnected by LAN and the production flow ischecked in real time, in order to providedeliveries on time.

Self-lubricating High wear resistance Low coefficient of friction Good vibration and noise absorption Good resistance against impactsHigh chemical resistanceNo moisture absorption

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Corrosion resistance

Food Materials HandlingAutomotive PaperPackagingBottlingGlassPaper


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PLEASE NOTE: This publication has been prepared as a general reference guide only. While the information in this publication with respect to competitive products has been carefully compiled from the trade publications available, Bearing Service Pty. Ltd. does not accept any responsibility or liability whatsoever for the accuracy of the information contained in the trade publications from which the information in this publication has been derived. Where reference is made to parts that may be used in substitution for each other, Bearing Service Pty. Ltd. does not intend to imply that those parts are necessarily of the same standard and quality. Bearing Service Pty. Ltd. makes no representation that one product may be used to replace the other. Bearing Service Pty. Ltd. represents only that each of the units so mentioned are intended by the respective manufacturer thereof to be used for the same purpose.

C-EPL-01

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