battery backup sump pump system & safety warnings · the pro series 1850 backup sump pump...

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Instruction Manual & Safety Warnings IMPORTANT: Even if you have the Pro Series 1850 Backup Sump Pump System installed by someone else, you must read and follow the safety information contained in this manual. Failure to do so could result in property damage, serious injury, or death. Battery Backup Sump Pump System Table of Contents Important Safety Warnings and Instructions Electrical Precautions 1 Battery Preparation 1 Battery Precautions 1 Introduction Items Included in System 2 Additional Items Needed 2 System Specifications 2 Replacement Parts List 2 Pump & Pipe Installation Instructions Installation Options 3 Direct Discharge to Outside 4 Connection to Existing Discharge 5 Direct Discharge for Narrow Sumps 6 Connection to Existing Discharge for Narrow Sumps 7 Battery Instructions Preparation of the Battery 8 Control Unit Connections Positioning the Float Switch 9 Connecting the Pump 9 Installing the Battery Fluid Sensor 9 Connecting the Battery 9 Connecting the Charger 9 Understanding the Warning Lights and Alarms Silencing the Alarm During an Emergency 10 Battery Alarm 10 Cleaning Battery Terminals 10,11 Replacing the Battery 11,12 Fuse Alarm 12 Fluid Alarm 12,13 Pump Alarm 13 Replacing the Pump 13 Power Alarm 13 Charging 14 System Operating 14 Testing the System Test-Reset-Silence Button 14 Testing the Float Switch 14 Using the Remote Notification Remote Terminal 14 Remote Alarm 14 USB Data Port 14 Connect Modules 14 Maintenance Check List 14 Parts & Service Information Technical support 14 Troubleshooting Guide 15 Warranty 15 This manual is for the PHCC1850 which can accommodate maintenance or maintenance free batteries. See pages 2 and 8 for details.

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Page 1: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Instruction Manual& Safety Warnings

IMPORTANT: Even if you have the Pro Series 1850 Backup SumpPump System installed by someone else, you must read and followthe safety information contained in this manual. Failure to do socould result in property damage, serious injury, or death.

Battery BackupSump PumpSystem

Table of ContentsImportant Safety Warnings andInstructionsElectrical Precautions 1Battery Preparation 1Battery Precautions 1

IntroductionItems Included in System 2Additional Items Needed 2System Specifications 2Replacement Parts List 2

Pump & Pipe Installation InstructionsInstallation Options 3Direct Discharge to Outside 4Connection to Existing Discharge 5Direct Discharge for Narrow Sumps 6Connection to Existing Discharge for Narrow Sumps 7

Battery InstructionsPreparation of the Battery 8

Control Unit ConnectionsPositioning the Float Switch 9Connecting the Pump 9Installing the Battery Fluid Sensor 9Connecting the Battery 9Connecting the Charger 9

Understanding the WarningLights and AlarmsSilencing the AlarmDuring an Emergency 10Battery Alarm 10Cleaning Battery Terminals 10,11Replacing the Battery 11,12Fuse Alarm 12Fluid Alarm 12,13Pump Alarm 13Replacing the Pump 13Power Alarm 13Charging 14System Operating 14

Testing the SystemTest-Reset-Silence Button 14Testing the Float Switch 14

Using the Remote NotificationRemote Terminal 14Remote Alarm 14

USB Data Port 14

Connect Modules 14

Maintenance Check List 14

Parts & Service InformationTechnical support 14

Troubleshooting Guide 15

Warranty 15

This manual is for thePHCC1850 which canaccommodate maintenance ormaintenance free batteries.See pages 2 and 8 for details.

Page 2: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Important Safety Warnings & InstructionsSAVE THESE INSTRUCTIONS. This manualcontains important SAFETY WARNINGS andOPERATING INSTRUCTIONS for the Pro Series1850 battery backup sump pump system. Youwill need to refer to it before attempting anyinstallation or maintenance. ALWAYS keep theseinstructions with the unit so that they will beeasily accessible.

Failure to read and follow these warnings andinstructions could result in property damage,serious injury, or death. It is important to readthis manual, even if you did not install the ProSeries backup sump pump system, since thismanual contains safety information regardingthe use and maintenance of this product. DO NOT DISCARD THIS MANUAL.

ELECTRICAL PRECAUTIONS

This installation must be in accordance withthe National Electric Code and all applicablelocal codes and ordinances.

Risk of electrical and fire hazard. May resultin death, serious injury, shock or burns. Tohelp reduce these risks, observe thefollowing precautions:• DO NOT walk on wet areas of the basementuntil all power has been turned off. If themain power supply is in a wet basement, callan electrician.

• NEVER handle the control unit with wet handsor while standing on a wet surface.

• ALWAYS unplug the control unit and disconnectthe cables from the battery before attemptingany maintenance or cleaning.

• ALWAYS unplug the main pump wheninstalling or servicing the backup pump orfloat switch to avoid electric shock.

• DO NOT expose the control unit to water, rainor snow. DO NOT place the control unit on thefloor.

• DO NOT pull the cord when disconnecting thecontrol unit. Pull the plug.

• DO NOT pull on the float switch cord.• DO NOT use an extension cord. The electricaloutlet should be within the length of thecontroller’s power cord and at least 4 feetabove the floor.

• DO NOT use an attachment not recommendedor sold by the manufacturer. It may result ina risk of fire or injury from an electrical shock.

• DO NOT operate the control unit if it hasreceived a sharp blow, been dropped, orotherwise damaged in any way.

• DO NOT use pump in pits handling raw sewage,salt water or hazardous liquids. This systemfor ground water use only.

• DO NOT disassemble the control unit. • DO protect the electrical cord from sharpobjects, hot surfaces, oil and chemicals. Avoidkinking the cord.

• MAKE SURE the supply circuit has a dedicatedfuse or circuit breaker rated to handle thepower requirements of this system.

When service is required, contact Glentronicstechnical support at 800-991-0466 or send ane-mail to [email protected]. Return thecontrol unit to the manufacturer for any repairsat the following address:

Glentronics, Inc.645 Heathrow Drive, Lincolnshire, IL 60069-4205

BATTERY PREPARATION

Sulfuric acid can cause blindness or severeburns. Avoid contact with skin, eyes, orclothing. In the event of an accident, flushwith water and call a physician immediately.KEEP OUT OF REACH OF CHILDREN.

To help reduce these risks, observe thefollowing precautions:• Someone should be within range of your voiceor close enough to come to your aid when youwork near a lead-acid battery.

• Have plenty of fresh water and soap nearby incase battery acid contacts skin clothing oreyes.

• Wear eye and clothing protection and avoidtouching your eyes while working with batteryacid or working near the battery.

• If battery acid contacts skin or clothing, washimmediately with soap and water. If acidenters eye, immediately flood eye withrunning cold water for at least 15 minutes andget prompt medical attention.WARNING: Battery posts and terminals

contain lead, lead compounds or chemicals knownto the State of California to cause cancer, birthdefects or other reproductive harm. Wash handsafter handling. See www.p65warnings.ca.gov formore information.WARNING: Battery fluid can expose you to

chemicals including strong inorganic acid mistscontaining sulfuric acid, which is known to theState of California to cause cancer. For moreinformation go to www.P65warnings.ca.gov.

BATTERY PRECAUTIONS

Explosive gases could cause serious injury ordeath. Cigarettes, flames or sparks couldcause battery to explode in enclosed spaces.Charge in a well-ventilated area. Alwaysshield eyes and face from battery. Keep ventcaps tight and level.

To help reduce these risks, observe thefollowing precautions:• NEVER smoke or allow a spark or flame in thevicinity of the battery.

• Use the Pro Series control unit for charging aLEAD-ACID battery only. DO NOT use thecontrol unit for charging dry-cell batteries thatare most commonly used with homeappliances.

• Be sure the area around the battery is well-ventilated.

• When cleaning or adding water to the battery,first fan the top of the battery with a piece ofcardboard (or another non-metallic material)to blow away any hydrogen or oxygen gas thatmay have been emitted from the battery.

• DO NOT drop a metal tool onto the battery. Itmight spark or short-circuit the battery andcause an explosion.

• Remove personal metal items such as rings,bracelets, watches, etc. when working with alead-acid battery. A short circuit through oneof these items can melt it, causing a severeburn.

• ALWAYS remove the charger from the electricaloutlet before connecting or disconnecting thebattery cables.

• Check the polarity of the battery posts. ThePOSITIVE (+) battery post usually has a largerdiameter than the NEGATIVE (-) post

• When connecting the battery cables, firstconnect the small ring on the end of theBLACK wire to the NEGATIVE (-) post of thebattery, and then connect the large ring on theend of the RED wire to the POSITIVE (+) postof the battery.

• ALWAYS keep the cover secured on the batterybox by slipping the tabs through the fittingson the front and back of the box.

DO NOT use this system to pump flammableor explosive fluids such as gasoline, fuel oil,kerosene, etc.

DO NOT use this system in pits handling rawsewage or other hazardous liquids.

Page 1

! WARNING

! DANGER

! WARNING / POISON

! DANGER

POSITIVE POST HASLARGER DIAMETER

NEGATIVE POST HASSMALLER DIAMETER

POSITIVEPOST

NEGATIVEPOST

! DANGER

!

!

Page 3: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

IntroductionThe Pro Series 1850 backup sump pump systemis battery-operated. It is designed as anemergency backup system to support your mainAC sump pump, and it will automatically beginpumping any time the float switch is activatedby rising water. Should any malfunction oremergency occur that involves the sump pump,the battery, or the AC power, the Pro Seriessystem will sound an alarm. A light on thedisplay panel of the control unit will indicatethe cause of the alarm and the corrective action.

For added reliability, the float switch has, notone, but two floats. Should one float fail tooperate, the second float automaticallyactivates the pump.

The Pro Series 1850 Sump Pump Systemincludes:• A control unit with a dual float switch, abattery fluid level sensor, battery cables,and a 20 amp fuse

• A pump with a 1½” PVC pipe adapter• A plastic wire tie for mounting the floatswitch

• A battery box• A battery charger• A battery cap with a hole to accommodatethe fluid sensor

You will also need to supply:

• A Pro Series 2200 or B12-90 StandbyBattery*DO NOT use an automotive battery with thissystemDO NOT use a Pro Series 1000 battery withthis system. It will not run the pump as longas the Pro Series 2200 or B12-90 battery

• 1½” rigid PVC pipe and fittings• PVC primer and cement• A union with hose clamps or a “Y” connectorand two (2) check valves, depending on theinstallation method you use

• A surge protector (recommended)• Six (6) quarts of 1.265 specific gravitybattery acid. Battery fluid is not needed ifusing the Pro Series Maintenance Free (AGM)Standby Battery.

* Pro Series standby batteries are specificallydesigned to work with your battery backupsump pump system. Glentronics can notguarantee the compatibility of other brandsof batteries. For optimal performance the useof a Pro Series battery is recommended.

For narrow sump pits you will need someadditional parts:• An “L” bracket at least six (6) inches long(preferably one that will not rust)

• Two (2) stainless steel hose clamps• One (1) stainless steel screw (#8-32 x 3/4”), amatching washer & nut

To connect two batteries you will need:• Two (2) batteries of similar age and capacity

(so they will have equal power). DO NOT usebatteries of different types, ages or capacitiesas they will not charge properly.

• Another battery box• Two (2) acid packs to fill the dry batteries• A set of battery cables with rings on both

ends to connect the two batteries together(available from Glentronics, Inc.)

Use of a Pro SeriesKlunkless CheckValve™ will providequieter operation.(See back cover formore information.)

Replacement Part NumbersPump . . . . . . . . . . . . . . . . . . . . . . . 1011007Float switch assembly . . . . . . . . . . . 1020009Fluid sensor assembly . . . . . . . . . . . 1014001Pipe adapter . . . . . . . . . . . . . . . . . . 1120002Charger . . . . . . . . . . . . . . . . . . . . . 1015001Battery box . . . . . . . . . . . . . . . . . . 1113003Battery filler bottle . . . . . . . . . . . . . . . BFB-PParallel jumper cable for 2 batteries . . . . . PJC10’ Pump extension cable . . . . . . . . Pump-Ext20’ Float extension cable . . . . . . . Float-DL-Ext

Call 800-991-0466 to order parts.

System SpecificationsPower supply requirements . . . . . .115 volts ACPumping capacity . . . . . . . . . .2500 GPH @ 0’Pumping capacity . . . . . . . . .1850 GPH @ 10'Pump dimensions w/elbow . . . . . .75⁄8” H x 9”WPump housing & strainer . . . . . .non-corrosive,

will not rustPump . . . .can run dry for short periods of timeFloat switch . . . . . . . . . .independent, can be

set at any level

Page 2

Control Unit

Battery Box

Charger

CapWire Tie

Float Switch

Pipe Adapter

Pump

BatteryWires

Fluid Sensor

Page 4: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Pump & Pipe Installation InstructionsThere are two basic methods that can be used toinstall the pump, a direct discharge to theoutside of the building, or a connection to anexisting discharge pipe. The same two optionsapply in very narrow sump pits where the backuppump must be mounted above the main pump.

Use a pit that conforms to all local codes, andcheck the code to see if a gate valve or ball valveis required.

Whenever possible, install your Pro Series backuppump with a direct discharge to the outdoors.By using this method, there will always be anoutlet for the water from the sump. During timesof very heavy rain, many storm sewers fill up. Ifyour pump is trying to discharge water into a fullsewer, there is nowhere for the water to go. Bydischarging directly outdoors, there is always anoutlet for the water that is pumped out of thesump. For this method, you will need to drill ahole through a floor joist or the foundation fromthe basement to the outside of the house.

If the direct discharge method is not possible orconvenient, the Pro Series pump can beconnected to the same line as your main ACsump pump by installing a “Y” connector andtwo (2) check valves.

In most cases, the backup pump will fit next tothe main AC pump in the sump pit. In verynarrow pits, the backup pump can be mountedabove the main AC pump. Try to fit the backuppump on the floor of the sump first. Make surethere is enough room so the backup pump andthe main pump do not touch each other.

Select the installation method that will best suityour needs from the diagrams at the right. Fullinstructions for each installation method areprovided on the following pages.

Installation will take a couple hours.

Page 3

NORMAL SUMP PITINSTALLATIONS

Installation BHookup toExistingDischarge PipePage 5

Installation CDirect Discharge

to OutsidePage 6

Installation DHookup toExistingDischarge PipePage 7

Installation ADirect Discharge

to OutsidePage 4

NARROW SUMP PITINSTALLATIONS

PUMPWIRE

PIPE ADAPTER

FLOORJOIST

MAINAC PUMP

RIGID1-1/2"

PVC PIPE

CHECKVALVE

1/8" HOLE

45º ELBOW

"Y" CONNECTOR

CHECKVALVE

PRO SERIESBACKUP PUMP

DRAIN TILE

SLOPEPIPEDOWN

BRICKS

1/8" HOLE

DRAIN TILE

SLOPEPIPEDOWN

"Y"CONNECTOR

45º ELBOW

PUMP WIRE

1/8" HOLE

PIPE ADAPTERHOSE CLAMPS

MAINAC PUMP

PRO SERIESBACKUP PUMP

"L" BRACKET

CHECKVALVE

CHECKVALVE

FLOORJOIST

RIGID1-1/2"

PVC PIPE

RIGID1-1/2"

PVC PIPE

BRICKS

1/8" HOLE

PUMPWIRE

PIPE ADAPTER

DRILL 1/8" HOLEIF CHECK

VALVE USED

FLOORJOIST

MAINAC PUMP

SLOPEPIPESDOWN

RIGID1-1/2"

PVC PIPE

UNIONOR CHECK

VALVE

CHECKVALVE

PRO SERIESBACKUP PUMP

DRAIN TILE

BRICKS

1/8" HOLE

PUMP WIRE

CHECKVALVE

HOSE CLAMPS

"L" BRACKET

FLOORJOIST

MAINAC PUMP

SLOPEPIPESDOWN

RIGID1-1/2"

PVC PIPE

UNIONOR CHECK

VALVE

PIPE ADAPTER

DRILL 1/8" HOLEIF CHECK

VALVE USEDDRAIN TILE

PRO SERIESBACKUP PUMP

BRICKS

1/8" HOLE

Page 5: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Page 4

Pump & Pipe Installation InstructionsINSTALLATION A:DIRECT DISCHARGE TO THE OUTSIDE OF THEBUILDING (Diagram A)

Unplug the main AC pump when installingthe backup pump to avoid electric shock.Failure to do so could cause serious injuryor death.

1. Cut a piece of 1½” rigid PVC pipe longenough to reach from the bottom of thesump pit to one (1) foot above the floor.Prime and cement it to the 1½” pipe adapter,then screw the adapter into the pump.

2. Secure the pump wire so that the plug on theend will not fall into the sump. Attach thewire to the pipe with a piece of tape.

3. Place the pump with the PVC pipeattachment on the bottom of the sump floornext to the main AC pump. The pumpsshould not touch each other. Do not mountthe pump to any existing pipes; it should be

placed on the floor of the sump. A brick maybe placed under the pump if there are rocksor other debris on the sump floor that mayclog the pump.

4. Attach a union or a check valve to the top ofthe 1½” pipe. This will allow the pump tobe removed easily, should the need arise.

The path of the rest of the pipe and the detailsof each installation will vary. Using soundplumbing practices, route the discharge pipe toan exterior wall via the shortest path with thefewest turns. More turns will reduce thepumping capacity. The pipe section exiting thebuilding should be on a downward slope so thatthe water in the pipe will exit outside insteadof returning to the sump pit. Be sure to sealthe hole in the wall where the pipe exits, andprime and cement or clamp all connectionssecurely to prevent leaking. (No check valve isneeded with this method of installation as longas you use less than 20 feet of pipe.)

If you use more than a total of 20 feet ofpipe in the installation (including verticaland horizontal runs), install a check valve in

place of the union. Make sure it is installedwith the arrow pointing up, or it will notprevent the backflow of water. When a checkvalve is used, a 1/8” hole must be drilled inthe PVC pipe above the Pro Series pump.Drill the hole at a 45° angle toward thebottom of the sump to avoid splashing wateroutside the sump pit. Make sure the hole isabove the water line and below the checkvalve. If a hole is not drilled above thepump, an air lock may prevent the pumpfrom operating.

1

2

3

4

Diagram A

! DANGER

CAUTION

PUMPWIRE

PIPE ADAPTER

DRILL 1/8" HOLEIF CHECK

VALVE USED

FLOORJOIST

MAINAC PUMP

SLOPEPIPESDOWN

RIGID1-1/2"

PVC PIPE

UNIONOR CHECK

VALVE

CHECKVALVE

PRO SERIESBACKUP PUMP

DRAIN TILE

BRICKS

1/8" HOLE

Page 6: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Page 5

Pump & Pipe Installation InstructionsINSTALLATION B:CONNECTION TO AN EXISTING DISCHARGE PIPE(Diagram B)

Depending on your installation requirements,PVC pipe lengths will vary. Cut the pipes andassemble them as shown in photo #7. Do notcement them together until you are sure they arecut to the correct lengths. It is important tokeep the discharge pipes on both pumps parallelto each other, so that the pumps remain flat onthe floor of the sump. More detailedinstructions follow.

Unplug the main AC pump when installing thebackup pump to avoid electric shock. Failureto do so could cause serious injury or death.

1. Cut a piece of 1½” rigid PVC pipe long enoughto reach from the bottom of the sump pit toone (1) foot above the floor. Prime andcement it to the 1½” pipe adapter, then screwthe adapter into the pump.

2. Install a check valve on the top of the PVCpipe attached to the Pro Series pump. Makesure it is installed with the arrow pointing upor it will not prevent the backflow of water.

3. When a check valve is used, a 1/8” holemust be drilled in the PVC pipe above thePro Series pump. Make sure it is above the

water line and below the check valve. Drillthe hole at a 45º angle toward the bottomof the sump to avoid splashing wateroutside the sump pit. If a 1/8” hole is notdrilled in the pipe above the pump, an airlock may prevent the pump from operating.

4. If there is no check valve on the dischargepipe of the main AC pump, one must beinstalled at this time. Cut the discharge pipeapproximately one (1) foot above the floor.Install a check valve on the top of the pipeand tighten the bottom hose clamp. Nowprime and cement a small piece of 1½” PVCpipe to the bottom of a “Y” connector. Primeand cement the top of the “Y” assembly to thedischarge pipe with the “Y” extension facingdown toward the backup pump. Now connectthe bottom of the assembly to the check valveand tighten the hose clamp.

Failure to install a check valve between the“Y” connector and the main AC pump willcause the main system to not operateproperly. A 1/8” hole must also be drilled inthe PVC pipe above the pump.

5. Secure the pump wire so that the plug on theend will not fall into the sump. Attach thewire to the pipe with a piece of tape.

6. Place the pump with the PVC pipe attachmenton the bottom of the sump floor next to themain AC pump. The pumps should not toucheach other. Do not mount the pump to anyexisting pipes; it should be placed on thefloor of the sump. A brick may be placedunder the pump if there are rocks or otherdebris on the sump floor that may clog thepump.

7. Connect a piece of 1½” PVC pipe above thecheck valve of the Pro Series pump, andattach a 45° elbow to that pipe. Extendanother piece of pipe to reach from the 45°elbow to the “Y” connector on the other pipe.

8. Prime and cement all pipe connectionssecurely to prevent leaking, and tighten allthe hose clamps.

PUMPWIRE

PIPE ADAPTER

FLOORJOIST

MAINAC PUMP

RIGID1-1/2"

PVC PIPE

CHECKVALVE

1/8" HOLE

45º ELBOW

"Y" CONNECTOR

CHECKVALVE

PRO SERIESBACKUP PUMP

DRAIN TILE

SLOPEPIPEDOWN

BRICKS

1/8" HOLE

Diagram B

4

5

6

7

2 3

CAUTION

! DANGER

1

CAUTION

Page 7: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Page 6

Pump & Pipe Installation InstructionsINSTALLATION C:DIRECT DISCHARGE TO THE OUTSIDE OF THEBUILDING FOR NARROW SUMP PITS (Diagram C)

Unplug the main AC pump when installingthe backup pump to avoid electric shock.Failure to do so could cause serious injury ordeath.

1. Attach an “L” bracket to the discharge pipe ofthe main AC pump with two (2) stainless steelhose clamps. Position the bracket so thebottom of the “L” is just above the top of themain pump, and out of the way of any floatswitch on the main pump.

2. (a) Remove the black bottom strainer of thepump by pressing in the two tabs on thestrainer and pushing down. There are holessuitable for mounting on the bottom of thestrainer. (b) Using the #8-32 x ¾” stainlessscrew, washer and nut, attach the strainer tothe “L” bracket. (c) Once the strainer is

attached, simply press the rest of the pumponto the mounted strainer.

3. Secure the pump wire so that the plug on theend will not fall into the sump. Attach thewire to the pipe with a piece of tape.

4. Cut a piece of 1½” rigid PVC pipe long enoughto reach from the elbow of the backup pumpto one (1) foot above the floor. Prime andcement it to the 1½” pipe adapter, then screwthe adapter into the pump.

5. Attach a union or check valve to the top ofthe 1½” PVC pipe. This will allow the pumpto be removed easily, should the need arise.

The path of the rest of the pipe and the detailsof each installation will vary. Using soundplumbing practices, route the discharge pipe toan exterior wall via the shortest path with thefewest turns. More turns will reduce thepumping capacity. The pipe section exiting thebuilding should be on a downward slope so thatthe water in the pipe will exit outside instead ofreturning to the sump pit. Be sure to seal thehole in the wall where the pipe exits, and primeand cement or clamp all connections securely toprevent leaking. (No check valve is needed with

this method of installation as long as you use lessthan 20 feet of pipe.)

If you use more than a total of 20 feet of pipein the installation (including vertical andhorizontal runs), install a check valve in placeof the union. Make sure it is installed withthe arrow pointing up or it will not prevent

the backflow of water. When a check valve isused, a 1/8” hole must be drilled in the PVCpipe above the Pro Series pump. Drill thehole at a 45° angle toward the bottom of thesump to avoid splashing water outside thesump pit. Make sure the hole is above thewater line, and below the check valve. If ahole is not drilled above the pump, an air lockmay prevent the pump from operating.

PUMP WIRE

CHECKVALVE

HOSE CLAMPS

"L" BRACKET

FLOORJOIST

MAINAC PUMP

SLOPEPIPESDOWN

RIGID1-1/2"

PVC PIPE

UNIONOR CHECK

VALVE

PIPE ADAPTER

DRILL 1/8" HOLEIF CHECK

VALVE USEDDRAIN TILE

PRO SERIESBACKUP PUMP

BRICKS

1/8" HOLE

Diagram C

2c 3

5

4

CAUTION

! DANGER

1 2b2a

“L” BRACKET

Page 8: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Page 7

Pump & Pipe Installation InstructionsINSTALLATION D:CONNECTION TO EXISTING DISCHARGE PIPEFOR NARROW SUMP PITS(Diagram D)

Depending on your installation requirements, PVCpipe lengths will vary. Cut the pipes and assemblethem as shown in photo #8. Do not cement themtogether until you are sure they are cut to thecorrect lengths. It is important to keep thedischarge pipes on both pumps parallel to eachother, so that the pumps remain flat on the floorof the sump. More detailed instructions follow.

Unplug the main AC pump when installing thebackup pump to avoid electric shock. Failureto do so could cause serious injury or death.

1. Attach an “L” bracket to the discharge pipe ofthe main AC pump with two (2) stainless steel

hose clamps. Position the bracket so thebottom of the “L” is just above the top of themain pump, and out of the way of any floatswitch on the main pump.

2. (a) Remove the black bottom strainer of thepump by pressing in the two tabs on thestrainer and pushing down. There are holessuitable for mounting on the bottom of thestrainer. (b) Using the #8-32 x ¾” stainlessscrew, washer and nut, attach the strainer tothe “L” bracket. (c) Once the strainer isattached, simply press the rest of the pumponto the mounted strainer.

3. Secure the pump wire so that the plug on theend will not fall into the sump. Attach thewire to the pipe with a piece of tape.

4. Cut a piece of 1½” rigid PVC pipe long enoughto reach from the elbow of the backup pumpto one (1) foot above the floor. Prime andcement it to the 1½” pipe adapter, then screwthe adapter into the pump.

5. Install a check valve on the top of the PVCpipe attached to the Pro Series pump. Makesure it is installed with the arrow pointing upor it will not prevent the backflow of water.

6. When a check valve is used, a 1/8” holemust be drilled in the PVC pipe above thePro Series pump. Make sure it is above thewater line and below the check valve. Drillthe hole at a 45º angle toward the bottomof the sump to avoid splashing wateroutside the sump pit. If a 1/8” hole is notdrilled above the pump, an air lock mayprevent the pump from operating.

7. If there is no check valve on the dischargepipe of the main AC pump, one must beinstalled at this time. Cut the discharge pipeapproximately one (1) foot above the floor.Install a check valve on the pipe and tightenthe bottom hose clamp. Now prime andcement a small piece of 1½” PVC pipe to thebottom of a “Y” connector. Prime and cementthe top of the “Y” assembly to the dischargepipe with the “Y” extension facing down

toward the backup pump. Now connect thebottom of the assembly to the check valveand tighten the hose clamp.

Failure to install a check valve between the“Y” connector and the main AC pump willcause the main system to not operateproperly. A 1/8” hole must also be drilled inthe PVC pipe above the pump.

8. Connect a piece of 1½” PVC pipe above thecheck valve of the Pro Series pump, andattach a 45° elbow to that pipe. Extendanother piece of pipe to reach from the 45°elbow to the “Y” connector on the other pipe.

9. Prime and cement all pipe connectionssecurely to prevent leaking, and tighten allthe hose clamps.! DANGER

DRAIN TILE

SLOPEPIPEDOWN

"Y"CONNECTOR

45º ELBOW

PUMP WIRE

1/8" HOLE

PIPE ADAPTERHOSE CLAMPS

MAINAC PUMP

PRO SERIESBACKUP PUMP

"L" BRACKET

CHECKVALVE

CHECKVALVE

FLOORJOIST

RIGID1-1/2"

PVC PIPE

RIGID1-1/2"

PVC PIPE

BRICKS

1/8" HOLE

4 75 6

Diagram D

8

1 32a 2b 2c

“L”

BRACKET

CAUTION

CAUTION

Page 9: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Page 8

Battery InstructionsThis system will accommodate both Pro SeriesB-2200 wet cell as well as the B12-90maintenance free (AGM) batteries. To double theruntime of the backup system, two of the samemodel batteries can be connected together. Thebatteries should be of similar age. Connecting anold and new battery together will not chargeproperly. Specific connection instructions will beexplained on page 10.

• The use of automotive batteries is NOTrecommended. Automotive batteries are notdesigned for this application. They will onlyrun the pump for a short time and will havea shorter life than a standby battery.

• The battery fluid sensor is designed to fitthe Pro Series Standby batteries. Measuringthe battery fluid is one of the mostimportant features of the system, sinceabout 80% of backup sump pump failuresare the result of a battery that has dried out.

• Pro Series standby batteries are specificallydesigned to work with your battery backupsump pump system. Glentronics can notguarantee the compatibility of other brandsof batteries. For optimal performance theuse of a Pro Series battery is recommended.

DO NOT insert the fluid sensor into anybattery except a Pro Series battery. DO NOTdrill a hole in another brand of battery toaccommodate the fluid sensor. DO NOT usethe enclosed battery cap on any batteryexcept a Pro Series battery. DO NOT drill ahole in the cap of another brand of battery toaccommodate the fluid sensor. Batteries emitexplosive gases which can cause seriousinjury or death.

PREPARING THE PRO SERIES STANDBY BATTERY

The Pro Series Standby batteries are shipped dry(without acid) so they never lose power before youtake them home. A battery is activated when theacid is added, and then it slowly begins todeteriorate as it ages. By adding the acid justbefore use, the battery will always be fresh. Use

1.265 specific gravity battery acid to fill thebattery. It is available where you purchased thebattery.

PRO SERIES BATTERIES COME IN TWOCONFIGURATIONS. THE TOPS OF THE BATTERIESLOOK DIFFERENT, AND THE DIRECTIONS FORFILLING THE BATTERIES AND CONNECTING THEFLUID SENSOR WILL VARY SLIGHTLY. IF THE TOPOF YOUR BATTERY LOOKS LIKE PHOTO A, FOLLOWTHE INSTRUCTIONS ON THIS PAGE. IF THE TOP OFYOUR BATTERY LOOKS LIKE PHOTO B, FOLLOW THEINSTRUCTIONS ON PAGE 9.

Contains sulfuric acid. Wear eye and clothingprotection. If battery acid contacts skin orclothing, wash immediately with soap andwater. If acid enters eyes, flush with waterfor 15 minutes, and get prompt medicalattention. Review the safety instructions onpage 1.

TO FILL THE BATTERY1. Remove the cover of the battery box by

pushing in the tabs on the front and back ofthe box and lifting up.

2. Place the battery box on the floor. Place thedry (unfilled) battery into the battery box.Remove the foil seal on the top of the battery.

3. Carefully push in the perforated tab at the topof the acid pack. Lift up the large tab and pullout the dispensing hose. Hold the hose uprightabove the pack and squeeze the hose forcingall the acid back into the pack.

4. Position the acid pack and battery as shown atthe right. Pinch the end of the hose togetherand cut off the tip. Insert the end of the hoseinto each cell. Control the flow by pinchingthe hose with thumb and forefinger. Fill eachcell of the battery to a level just covering thebattery plates, and then go back and top offeach cell equally. It is important to have allthe cells filled equally or the battery will notoperate properly. The acid should reach alevel about ¼” below the cap ring as shown inthe diagram below. DO NOT OVERFILL THEBATTERY. (Diagram E)

A newly filled battery will sometimes requireadditional acid after about 20 minutes. Re-examine the fill level, and add additional acid if

necessary. The battery acid may bubble at thistime and give off a sulfur-like smell, but this isnormal. After the battery has been filled, screwthe six (6) caps securely on the top of the battery.

The battery will be charged 70-80% 30 minutesafter adding the acid. The system will then finishcharging the battery. During this time the alarmmay sound.

When you fill the battery for the FIRST time, itwill be the ONLY time you add acid to thebattery. In the future, when the fluid level islow, add distilled water to the cells. NEVER addmore acid.

If your battery looks like the battery above, followthese instructions.

1. Remove the cover of the battery box bypushing in the tabs on the front and back ofthe box and lifting up.

CAUTION

! DANGER

CAUTION

! DANGER / POISON

2nd LEVEL

1st LEVEL

PLATES

CELL WALL

1 1st LEVEL, COVER THE PLATES

THE BOTTOM OF THE CAP RINGS

BATTERY TERMINALS

BATTERY CAP RINGS

CROSS SECTION OF BATTERY

1. Fill to 1st level, coverthe plates

2. Then fill to 2nd level,just below the bottomof the cap rings

Diagram E

Do not throw anold battery in thetrash. Take it to aservice station orrecycling center.

1

43

BATTERY A

2

BATTERY B

Page 10: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

2. Place the battery box on the floor. Place thedry (unfilled) battery into the battery box.Remove the two battery caps by lifting them upwith a screwdriver. DO NOT lift the cap byprying it up from the groove on the back of thecap. It may damage the vent.

3. Carefully push in the perforated tab at the topof the acid pack. Lift up the large tab and pullout the dispensing hose. Hold the hose uprightabove the pack and squeeze the hose forcingall the acid back into the pack.

4. Position the acid pack and battery as shownbelow. Pinch the end of the hose together andcut off the tip. Insert the end of the hose intoeach cell. Control the flow by pinching thehose with thumb and forefinger. Fill each cellof the battery to a level just covering thebattery plates, and then go back and top offeach cell equally. It is important to have allthe cells filled equally or the battery will notoperate properly. The acid should reach alevel about ¼” below the cap ring as shown onpage 8. DO NOT OVERFILL THE BATTERY.(Diagram E)

A newly filled battery will sometimes require

additional acid after about 20 minutes. Re-examine the fill level, and add additional acid ifnecessary. The battery acid may bubble at thistime and give off a sulfur-like smell, but this isnormal. After the battery has been filled, pressthe caps securely on the top of the battery.

When you fill the battery for the FIRST time, itwill be the ONLY time you add acid to the battery.In the future, when the fluid level is low, adddistilled water to the cells. NEVER add more acid.

Battery MaintenanceMeasuring the battery fluid level is one of themost important features of the system. It isimportant to check the battery fluid levels at leastonce every 4-6 months. Detailed instructions onadding distilled water to the battery can be foundwithin the Understanding the Warnings &Alarms section of this manual (page 12, 3 Thefluid in the battery is low). If you are not usinga Pro Series standby battery, you cannot use thebattery fluid sensor. You will need to attach thefluid sensor to the POSITIVE (+) post of thebattery or the alarm will sound continuously. Thesystem will NOT warn you if the fluid level is lowin this configuration. You will need to check yourbattery every couple of months to see if it needswater. If the battery dries out, the system will notwork. If you are using a maintenance free batteryor sealed AGM battery you will also need to attachthe fluid sensor to the POSITIVE (+) post of thebattery or the or the alarm will soundcontinuously.

Control Unit Connections

Risk of electrical shock or battery explosion,which can cause serious injury or death. Unplugthe main AC pump to avoid electrical shock.Wear eye protection. Work in a well-ventilatedarea. Do not smoke or allow a spark or flame inthe vicinity of the battery. Avoid dropping metaltools on the battery. If battery acid contactseyes, flush with water for 15 minutes and getprompt medical attention. Review the safetyinstructions on page 1.

When you position the battery with the controlunit on the top, be sure the charger cord willreach the AC power outlet, and the pump cable

and the float switch will reach thebottom of the sump. Position theunit in a well-ventilated area.(Diagram F)

1. Positioning the dual float switch:The float switch will activate thepump when the water raises eitherfloat, and it will remain running aslong as the water is above thefloat. When the water drops belowthe float switch, an internal timerin the control unit will keep thepump running an additional 25seconds to empty the sump pit.The switch should be mountedabout six (6) inches above thewater level line in the sump pit.Attach the float switch verysecurely to the discharge pipe withthe plastic wire tie. Be sure theswitch is positioned vertically withthe mounting bracket at the top.Do not tilt the switch. Do not position the floatswitch on the side of the discharge pipe facingthe drain tile or any incoming rush of water!

2. Connecting the pump: Remove the securitytag from the pump and plug the pump wiresinto the pump connector on the back of thecontrol unit. Keep the backup pump wire, theAC pump wire, and the float wire separate fromeach other. Do not let them cross on the finalinstallation.

3. Installing the battery fluid sensor: PROSERIES BATTERIES COME IN TWOCONFIGURATIONS. THE HOLE FOR THE FLUIDSENSOR IS MARKED BY AN ARROW ON THE TOPOF EACH BATTERY. Remove the cover of thebattery box by pushing in the tabs on the frontand back, then lifting up. Fan the area aroundthe top of the battery with a piece of cardboard(or another non-metallic material) to remove anyhydrogen or oxygen gas that may have beenemitted from the battery. (a) If the top of thebattery has six small battery caps, replace the

battery cap that is 2nd from the POSITIVE (+)post with the battery cap that is provided inthe Pro Series package. An arrow on the top ofthe battery marks this position. There are twoholes in this battery cap. Insert the fluidsensor in the hole that is off-center on the topof the cap. Do not glue the sensor into thecap. (b) If the top of the battery has two largecaps, place the fluid sensor in the hole moldedon the top of the battery. It is located in thesecond cell from the positive post, and thelocation is marked by an arrow on the toplabel. Hold the sensor straight up and press itfirmly into the hole. Do not bend the sensor.

If you are not using the Pro Series 2200Standby battery,you cannot use thebattery fluidsensor. However,you must attach thesensor to the

Page 9

BATTERY CABLE

SENSOR WIRESENSOR

TERMINAL

BATTERY

BATTERYBOX

ACOUTLET

SURGEPROTECTOR CONTROL

UNIT

PUMPWIRE

PRO SERIES PUMP MAIN AC PUMP

WIRETIE

ACPUMPWIRE

UNIONOR

CHECKVALVE

WATERLEVELLINE

CHARGER

FLOOR JOISTSLOPEPIPESDOWN

DRAIN TILE

1/8" HOLE

DRILL 1/8" HOLEIF CHECK

VALVE USED

FLOAT SWITCH

PIPE ADAPTER

FLOAT WIRE

Diagram F

! DANGER

CAUTION

4

3

2

CAUTION

2

FUSE

CHARGER

3a

PUMP

1 3b

Page 11: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

POSITIVE (+) post of the battery or the alarmwill sound continuously. The Pro Series sumppump system will not warn you if the fluid levelis low in this configuration. You will need tocheck your battery every couple of months tosee if it needs water. If the battery dries out,the system will not work. If you are using amaintenance-free battery, you cannot add fluidto the battery. The sensor MUST be attached tothe POSITIVE (+) post of the maintenance freebattery to disconnect the fluid alarm.

4. Connecting the battery: (a) Remove the wingnuts from the battery terminals. Remove thesecurity tag from the battery cables. Attachthe battery cables to the battery…the BLACKwire to the NEGATIVE (-) post, and the REDwire to the POSITIVE (+) post. Replace thewing nuts and tighten them.Note: Connecting the cables to the wrong postswill damage the controller.(b) If you are connecting two batteries to thesystem, before you replace the wing nuts,connect the additional cable to the twobatteries….the BLACK wires to the POSITIVE(+) posts and the WHITE wires to theNEGATIVE (-) posts of each battery. NEVERattach one end of the positive wire to thepositive post and the other end of the

positive wire to the negative post on theother battery.

5. Connecting the charger: Immediately plugthe charger into the charger hole on the backof the control unit, then into an AC outlet onthe wall. (You should provide additionalprotection for the control unit by using asurge protector.)

6. If the pump alarm is sounding, press the REDbutton on the front of the control panel toreset the alarm.

7. Secure the cover on the battery box byslipping the tabs through the fittings on thefront and back of the box.

8. After the installation, be sure to check thepump operation by filling the sump withwater and observing the pump throughseveral full cycles.

9. BE SURE TO PLUG IN THE MAIN AC PUMPWHEN YOU FINISH THE INSTALLATION.

Understanding the Warnings & Alarms

The Pro Series control unit features a series ofwarning lights that pinpoint potential problems. Inaddition, an alarm sounds to alert you to theproblem. In some cases the lights and alarm will gooff automatically when the problem has beensolved. In others, the RED button on the front ofthe control panel must be pushed to reset thealarm. Refer to the table below for a quick review ofthe features and their corresponding alarm status.

SILENCING THE ALARM DURING ANEMERGENCYThe Pro Series 1850 allows you to silence someof the alarms during an emergency, however thewarning lights will remain on until the problemis corrected.

• Press the RED button on the front of thecontrol panel for one (1) second to reset the“Pump was activated” alarm, and silence the“Fluid level” and “AC power” alarms for two(2) minutes.

• Press the RED button for five (5) seconds tosilence these alarms for 24 hours. A briefbuzzing sound will notify you that the alarmshave been silenced. The alarms willautomatically reactivate in 24 hours if thewarning condition still exists.

1 The battery terminals are corroded or thebattery is defective

This light and alarm will come on when thecontrol unit detects that there is less than ½hour of pumping power left in the battery, orthat the battery is defective. The alarm cannot

be silenced, because action needs to be taken toprotect your basement. If your battery is morethan five (5) years old, replace it. If not, hereare several situations that would cause the pumpto run the battery for an extended time anddischarge the battery: Check the list belowbefore you replace the battery.• If the bottom light on the controller is also

on, it means that the unit is not receiving ACpower. Either the AC power is out, the circuitbreaker has blown, or the outlet is bad.When the problem is corrected, the batteryshould recharge.

• If the fourth light on the controller is also on,check your main pump for failure. The backuppump may have been activated repeatedly ifyour main AC pump is broken, or you areexperiencing heavy rains and your main pumpcannot keep up with the inflow of water. Youmay need to upgrade or replace your mainpump. When the problem is corrected, thebattery should recharge.

• If no other lights are on, this means theterminals may be corroded, and the batterycannot charge properly. Unplug the chargerfrom the wall outlet. Then, check the batterycables and the battery terminals forcorrosion. Clean and tighten them as needed.The procedure is described in the next columnand on page 11.

• If the battery terminals have been cleanedand the light is still on, there could be aproblem with the controller or the battery.The best way to determine if the battery isthe problem is to have it charged and loadtested at any local car service station. If thebattery is bad and less than one (1) year old,it can be returned to the place of purchase fora replacement (receipt required). If thebattery is good, contact Glentronics’ servicedepartment for further instructions. Thephone number is 800-991-0466.

If the battery alarm goes on while the pump isrunning and the power is out, you will have aminimum of one-half (1/2) hour of continuouspumping time to replace the battery. (In mostcases, the pump does not run continuously, andtherefore, you actually have a longer time toreplace it.) You will not be able to silence thealarm. Left unattended, the basement will flood.In a severe emergency, if a replacement batteryis not available, you could temporarily use yourcar battery, or recharge this battery byconnecting it to your car battery.

Page 10

5

FUSE

CHARGER

PUMP

POSITIVEPOST

NEGATIVEPOST4a

1

2

3

4

5 6

7

Battery problem No No, must pushRED button

Fuse/pump problem No Yes

Battery fluid low Yes Yes

Pump was activated Yes No, must pushRED button

Power problem Yes Yes

Alarm can besilenced beforeproblem iscorrected

Alarm shuts offautomatically

when the problemis correctedWarning

4b

Page 12: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

Page 11

Once the AC power is restored, the battery willrecharge automatically, unless it is old ordamaged. The alarm will remain on until the REDbutton on the front panel of the control unit ispressed for one (1) second.In the event that your Pro Series sump pumpsystem has pumped for an extended period of time,the battery may be very depleted. In thiscondition, when the AC power is returned to theunit, a battery alarm will continue to sound. Thebattery may need a longer period to recharge. Pressthe RED button on the front panel of the controlunit for five (5) seconds to silence the alarm.For a faster recharge, an automotive or marinebattery charger can be used to recharge thebattery. Follow the manufacturer’s instructionsand safety information included with the charger.

When another charger is used, first disconnectthe Pro Series charger from the control unit,and then disconnect the control unit from thebattery. Using another charger withoutdisconnecting the control unit will destroy thecontrol unit and void the warranty.

TO CLEAN THE BATTERY TERMINALSAND CABLES

Risk of electrical shock or battery explosion,which can cause serious injury or death. Weareye protection. Work in a well-ventilatedarea. Do not smoke or allow a spark or flamein the vicinity of the battery. Avoid droppingmetal tools on the battery. If battery acidcontacts eyes, flush with water for 15 minutesand get prompt medical attention. Review thesafety instructions on page 1.

REFER TO THE PHOTOS AT LEFT1. Unplug the charger from the wall outlet.2. Remove the cover of the battery box by

pushing in the tabs on the front and back,then lifting up.

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. Remove the fluid sensor from the battery.Unscrew the wing nuts. Remove the batterycables.

5. Clean the battery posts with a batteryterminal cleaner or a wire brush.

6. Clean any corrosion off of the ring connectorson the ends of the battery wires. Us a stiffbrush or sandpaper. DO NOT apply corrosionresisting sprays or pads to the terminal ringsor posts after you have cleaned them, sincethis could prevent the system from chargingproperly.

7. Replace the fluid sensor in the top of thebattery. Replace the battery cables, BLACK tothe NEGATIVE (-) post and RED to thePOSITIVE (+) post. Tighten the wing nuts.

8. Secure the cover on the battery box byslipping the tabs through the fittings on thefront and back of the box.

9. Plug the charger back into the wall outlet.(You should provide additional protection forthe control unit by using a surge protector.)

10. If any of the alarms are sounding, press theRED button on the front panel of the controlunit for one (1) second.

REPLACING THE BATTERY

Risk of electrical shock or battery explosion,which can cause serious injury or death. Weareye protection. Work in a well-ventilatedarea. Do not smoke or allow a spark or flamein the vicinity of the battery. Avoid droppingmetal tools on the battery. If battery acidcontacts eyes, flush with water for 15 minutesand get prompt medical attention. Review thesafety instructions on page 1.

REFER TO THE PHOTOS AT RIGHT1. Unplug the charger from the wall outlet.2. Remove the cover of the battery box by

pushing in the tabs on the front and back,then lifting up.

7

5

! DANGER

6

2

3

4

Remove

8c

8b

8a

2

3

4

5

6

Remove

7

8

! DANGER

! WARNING

9

Page 13: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. Remove the fluid sensor from the top of thebattery. Unscrew the wing nuts and removethe battery cables.

5. Remove the old battery from the battery boxand place the new battery in the box. Fill thebattery following the instructions on page 8.

6. Clean any corrosion off of the ring connectorson the ends of the battery wires. Use a stiffbrush or sandpaper. DO NOT apply corrosionresisting sprays or pads to the terminal ringsor posts after you have cleaned them, sincethis could prevent the battery from chargingproperly.

7. Replace the battery cables, BLACK to theNEGATIVE (-) post and RED to the POSITIVE(+) post. Tighten the wing nuts.

8. Insert the fluid sensor in the top of thebattery. (a) If your battery has six (6) caps onthe top, rinse and dry the bottom of theyellow cap with the extra hole from the oldbattery to remove any residue. Replace thebattery cap in the cell that is 2nd from thePOSITIVE post with the cap from the oldbattery. Insert the fluid sensor in the cap. (b)If your battery has two caps, each coveringthree (3) battery cells, insert the fluid sensorin the top of the battery next to the arrow. (c) If using a maintenance free battery youmust attach the fluid sensor to the positivepost of the battery to silence the fluid alarm.Replace the cover on the battery box.

9. Plug the charger back into the wall outlet.(You should provide additional protection forthe control unit by using a surge protector.)

10. If any of the alarms are sounding, press theRED button on the front of the control panelfor one (1) second.

2 Replace the fuse with a 20 amp auto fuse

Unplug the main AC pump before servicing thebackup pump to avoid electric shock. Failureto do so could cause serious injury or death.

This alarm indicates that the 20 amp safety fuseon the back of the control unit has blown. Thiscan be the result of a clogged pump motor, orpump wires that have been shorted out.

To determine the problem:REFER TO THE PHOTOS AT LEFT1. Check the pump plug in the back of the unit

to make sure it is firmly connected. Check thepump wires to make sure they are connectedsecurely to the pump plug. Check the rest ofthe pump wires for any possible breaks.

2. If the pump wires are intact, the pump may beclogged. (a) Disconnect the control unit fromthe wall outlet, and disconnect the batterycables and the fluid sensor. (b) Release theunion or check valve and remove the pumpand rigid PVC pipe section from the sump pit.(c) Clear any debris from the strainer, andthen reconnect the pump to the dischargepipe. (d) Connect the control unit, and thebattery cables to the battery…the BLACK wireto the NEGATIVE (-) post, and then the REDwire to the POSITIVE (+) post. Tighten thewing nuts on the battery posts. (e) Plug thecontrol unit back into the wall outlet.

3. (a) Check the DC fuse by pulling it out of thefuse holder. (b) If the wires are burned andbroken, replace the fuse with a 20 amp DCsafety fuse. If the fuse blows again, unplugthe computer control unit from the wall anddisconnect the battery cables from the battery.Then call Glentronics technical support forinstructions at 800-991-0466. You may need toreplace the pump.

4. Plug the main AC pump back into the walloutlet.

3 The fluid in the battery is low

Risk of electrical shock or battery explosion,which can cause serious injury or death.Wear eye protection. Work in a well-ventilated area. Do not smoke or allow aspark or flame in the vicinity of the battery.Avoid dropping metal tools on the battery.If battery acid contacts eyes, flush withwater for 15 minutes and get promptmedical attention. Review the safetyinstructions on page 1.

REFER TO THE PHOTOS AT RIGHT

If this warning light and alarm are on, you needto add distilled water to the battery. Batteryfluid levels should be checked once every fourmonths.1. Unplug the charger from the wall outlet.

2. Remove the cover of the battery box bypushing in the tabs on the front and back,then lifting up.

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. U nscrew the wing nuts and remove the batterycables and the fluid sensor from the battery.

5. Remove battery caps.6. Add distilled water to the battery filler bottle

and replace the nozzle. Place the battery fillerinto each cell of the battery and press down.It will fill the battery cell to the correct leveland stop automatically. If distilled water isnot available, tap water with a low mineralcontent may be used. Well water is notrecommended. NEVER ADD MORE ACID.

Page 12

! DANGER

1

3a

2b

FUSE

CHARGERPUMP

FUSE

CHARGER PUMP

2c

2a

Remove

! DANGER

2

3

4

Remove

3b

GOOD BLOWN

2d

5

Page 14: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

7. Replace the battery caps. Replace the fluidsensor in the hole on the top of the battery orin the yellow cap, depending on which batteryyou own. Be sure the fluid sensor is positionedin the second cell from the positive post. Thehole is marked with an arrow. Replace thebattery cables…the BLACK wire to the NEGATIVE(-) post, and the RED wire to the POSITIVE (+)post. Replace the wing nuts and tighten.

8. Replace the cover on the battery box.9. Plug the charger back into the outlet. (You

should provide additional protection for thecontrol unit by using a surge protector.)

10. If any of the alarms are sounding, press theRED button on the front of the control panelfor one (1) second.

4 The pump was activated

When the water rises in the sump pit andactivates the float switch, the pump will beginpumping, and the “Pump was activated” lightand alarm will turn on. Try to determine whatcaused the system to activate.• Check the main AC pump for failure. It may notbe working, the float switch may be stuck, or itmay be too small to handle the inflow of water.

• Make sure the check valve is working andinstalled correctly

• Make sure the discharge pipe is not clogged orfrozen

• If the power was out, the backup pump wasautomatically activated. You need to push theRED button on the front of the control panelto silence the alarm.

REPLACING THE PUMP

Unplug the main AC pump when installing orservicing the backup pump to avoid electricshock. Failure to do so could cause seriousinjury or death. Review the safetyinstructions on page 1.

REFER TO PHOTOS BELOW1. Unplug the charger from the wall outlet.2. Remove the cover of the battery box by

pushing in the tabs on the front and back,then lifting up.

3. Fan the area around the top of the batterywith a piece of cardboard (or another non-metallic material) to remove any hydrogen oroxygen gas that may have been emitted fromthe battery.

4. Remove the fluid sensor and the batterycables from the battery.

5. Unplug the pump from the back of the controlunit.

6. Release the union or check valve and removethe pump and the rigid PVC pipe section fromthe sump pit.

7. Unscrew the pipe and adapter from the oldpump, and screw them into the new pump.

8. Lower the pump into the sump and reconnectthe union or check valve.

9. Plug the pump wires into the back of thecontrol unit.

10. Replace the fluid sensor in the battery.Connect the battery cables to thebattery…the BLACK wire to the NEGATIVE (-) post, and then the RED wire to thePOSITIVE (+) post. Tighten the wing nuts.

11. Replace the cover on the battery box.12. Plug the charger and the main AC pump back

into the wall outlet. (You should provideadditional protection for the control unit byusing a surge protector.)

13. If any alarms are sounding, press the REDbutton on the front of the control panel forone (1) second to silence them.

5 The unit is not receiving AC power

There are several causes for power failure. Themost common is a power outage by your electriccompany. During this emergency, the Pro Seriessystem will automatically switch to batterypower and protect your basement from flooding.

You can silence the “AC power failure” alarm for24 hours by pressing the RED button on the frontof the control panel for five (5) seconds. Thealarm will be silence, but the light will stay on.The system will continue to operate while thepower alarm is silenced. After 24 hours, thealarm will reset automatically.

1. If the power is on in the rest of the house,check the home circuit breaker or fuse box forfailure, and correct the problem.

2. Check the charger. Make sure it is securelyplugged into the wall outlet. Check the outletto make sure it is working.

3. Check the charger plug that fits into the rearpanel of the control unit. Make sure it issecurely plugged into the control unit.

The control unit must receive 115 volts AC +/-5% from the AC outlet. Any voltage lower than110 volts will activate the power failure alarm.Lower voltages can be caused by utility companybrown outs or a heavy power draw from otherappliances on the same circuit. Reduce thenumber of appliances on the circuit.If all the connections are secure and the walloutlet is operating, but the “AC power failure”warning light is still on, replace the charger unit

Page 13

87

9

! DANGER

9

FUSE

CHARGER PUMP

6

5

FUSE

CHARGER PUMP

10

3

FUSE

CHARGER PUMP

2

2

3

4

Remove

6

POSITIVEPOST

NEGATIVEPOST7

Page 15: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

with the Pro Series part number 1015001 fromGlentronics at 800-991-0466.

6 Charging

The Pro Series 1850 is equipped with acomputer-controlled automatic charging system.The computer is constantly monitoring thebattery and will supply a pre-programmedamount of energy to keep your battery at fullcharge. The “Charging” light will be on orflashing while the battery is charging, and offwhen it is not charging. If the battery isdischarged from extended use, the charger lightwill remain on until the battery is completelyrecharged.

7 System Operating

This light will always be on when there is powercoming from either the battery or the outlet.

TEST-RESET-SILENCE BUTTONTo test the pump, press the RED button on thefront of the control panel for one (1) second.The pump will run for 2 seconds and then shutoff automatically.To silence an alarm,press the RED buttonfor one (1) second.Some alarms cannotbe silenced, sinceaction needs to betaken to prevent a flood.To silence the alarms for 24 hours, press theRED button for five (5) seconds until you heara buzz. The alarms will automatically reactivatein 24 hours.

TESTING THE FLOAT SWITCHIt is important to manually test the floatswitch periodically or after any maintenance.

Unplug the main AC pump when installing orservicing the backup pump to avoid electricshock. Failure to do so could cause seriousinjury or death. Review the safetyinstructions on page 1.

Lift the float up and let go. This will activate thepump. The control unit will run the pump for

approximately 25seconds so it canempty all the water inthe sump pit. Whilethe pump is active,water will come out ofthe 1/8” hole thatwas drilled into thePVC discharge pipe.This is normal. The hole is needed to prevent anair lock within the system. DO NOT obstruct thehole or an air lock may prevent the system fromactivating. If there is no water in the pit, thepump can run dry for this amount of time. Thealarm will sound and the “Pump was activated”light will go on. After the pump has stopped,push the RED button to silence the alarm. BESURE TO PLUG IN THE MAIN AC PUMP WHENYOU HAVE COMPLETED THE TEST.

Using the RemoteNotificationTHE REMOTE TERMINALThe Pro Series 1850 can be connected to a homesecurity system or other alarm devices to alertyou to a problem or required maintenance.

INSTRUCTIONS FOR CONNECTING THEREMOTE ALARMThe terminal is locatedon the front of thecontrol unit. There arethree (3) positions forwire connections on theterminal: N.O. – normallyopen, N.C. - normallyclosed, and common.Check your security system to determine whetheran open (no contact) or closed (making contact)connection is needed to activate the alarm.The security system will provide two connectionterminals. You will need to extend wires fromthe security system to the Pro Series controlunit. Strip the two wires, ¼” each. Connecteither wire to the common terminal. To securethe wire into the terminal, insert the exposedwire into the hole on the back of the terminalnext to the screw marked common. Turn thescrew a few turns to lock-in the wire.If the security system requires a closing of a

contact to activate the alarm, secure the otherwire in the terminal hole labeled N.O. (normallyopen). If the security system requires anopening of a contact, secure the wire in theterminal hole labeled N.C. (normally closed).

USB DATA PORTThis system is equippedwith a USB data port onthe side of the controller.The purpose of this portis to allow communicationwith the Pro SeriesConnect Modules. DONOT connect any other device to the USB dataport other than a Pro Series Wifi or HomeAutomation Module.

CONNECT MODULES

The Pro Series Connect Modules are separatelysold accessories that will allow the user to stayconnected and receive remote notifications ofpotential problems and needed maintenancewhile away from home. There are currently twomodules that can be connected:

Pro Series WiFi Module(Model No. PS-WiFi)

• Sends emails or text notifications and statusalerts to your phone, tablet or computer

• No required monthly or yearly fees orsubscriptions

Model No. PS-WiFi

Pro Series Home Automation Module (Model No. PS-HZM)

• Easily connects tocompatible monitoredsecurity or homeautomation system

• Connects using Z-Wave Plus

For more information, please visitwww.StopFlooding.com

MAINTENANCE CHECK LISTMaintenance should be performed 1-2 times peryear

1. Lift the float switch as described at above.

2. Remove all debris from the bottom of the pitand the pump strainer.

3. Remove all debris from the water.

4. Remove all debris from the float switch.

5. Fill the pit with water. Make sure the pumpturns on at the intended level.

6. While the pump is running, make sure thepump is evacuating water at a good pace andwater is coming out of the 1/8” air bleed hole.

7. Remove the fluid sensor and yellow cap fromthe battery and rinse any residue buildup fromthe bottom of the battery cap. Replace thecap and fluid sensor.

8. Check and clean battery terminals.

9. Check the battery fluid levels once every fourmonths.

PARTS & SERVICE INFORMATIONYou can receive technical support parts orservice information by calling Glentronics, Inc.at 800-991-0466 or by visiting the Pro Serieswebsite at www.stopflooding.com. Send yourunit to the following address if repairs areneeded:

Glentronics, Inc., 645 Heathrow Drive, Lincolnshire, IL 60069-4205

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LIFTFLOAT

! DANGER

Model No. PS-HZM

Page 16: Battery Backup Sump Pump System & Safety Warnings · The Pro Series 1850 backup sump pump system is battery-operated. It is designed as an emergency backup system to support your

© 2013, Glentronics, Inc. 1806112 01/19Page 15

LIMITED WARRANTYBy opening this package and using this GLENTRONICS, INC. product, you are agreeing to be bound by the terms of theGLENTRONICS, INC. limited warranty (“warranty”) as set out below. Do not use your product until you have read the termsof the warranty. If you do not agree to the terms of the warranty, do not use the product and return it within the returnperiod stated on your purchase receipt from the retail store or authorized distributor where you purchased it for a refund.

To the extent permitted by law, this warranty and the remedies set forth are exclusive and in lieu of all other warranties,remedies and conditions, whether oral, written, statutory, express or implied. GLENTRONICS, INC. disclaims all statutory andimplied warranties, including without limitation, warranties of merchantability and fitness for a particular purpose andwarranties against hidden or latent defects, to the extent permitted by law. GLENTRONICS, INC. will not be liable for anyincidental, special or consequential damages for breach of any express or implied warranties on this product. In so far assuch warranties cannot be disclaimed, GLENTRONICS, INC. limits the duration and remedies of such warranties to theduration of this express warranty and, AT GLENTRONICS, INC.'s option, the repair or replacement services described below.Some states (countries and provinces) do not allow limitations on how long an implied warranty (or condition) may last, sothe limitation described above may not apply to you.

Any and all causes of action arising from, filed as a result of or in reference to, this warranty or the products described underthis warranty shall be governed by and construed under the laws of the State of Illinois. Any cause of action arising from,filed as a result of or in reference to, this warranty or the products described under this warranty shall be filed only in theCircuit Court of the 18th Judicial District, Lake County, Waukegan, Illinois, or in the Northern District of Illinois if filed inFederal Court. The maximum liability for any product described in this warranty shall be the cost of product replacement only.

If any term is held to be illegal or unenforceable, the legality or enforceability of the remaining terms shall not be affectedor impaired.

What is Covered by this Warranty?GLENTRONICS, INC. warrants to the end purchaser that its pumps, switch and control unit products are free from defectivematerials and workmanship for the periods indicated below:

All parts and labor (excluding installation) for a period of:

• 3 years from the date of purchase, when used intermittently as a sump pump

The defective product must be returned directly to the factory, postage prepaid with the original bill of sale or receipt to theaddress listed below. GLENTRONICS, INC., at its option, will either repair or replace the product and return it postage prepaid.

What is NOT Covered by this Warranty?This warranty does not cover the cost or value of damaged property, including expressly any property that has been affectedby water overflow, seepage or flooding. If GLENTRONICS, INC. determines that a product is deemed defective under thiswarranty agreement, it will repair or replace the PRODUCT ONLY. GLENTRONICS, INC. will not cover the cost to reinstall theproduct, nor will GLENTRONICS, INC. pay the cost of having a plumber or contractor repair or replace the product.

GLENTRONICS, INC. will not repair or replace a product that was installed incorrectly. A product shall be considered“installed incorrectly” when it deviates in any way from the instructions described in this manual.

This warranty does not cover product problems resulting from handling liquids hotter than 104 degrees Fahrenheit, handlinginflammable liquids, solvents, strong chemicals or severe abrasive solutions; user abuse; misuse, neglect, impropermaintenance, commercial or industrial use; improper connection or installation, damages caused by lightning strikes;excessive surges in AC line voltage; water damage to the controller; other acts of nature, or failure to operate in accordancewith the enclosed written instructions.

How to Obtain Warranty ServiceWithin thirty (30) days of the product’s defective performance, the unit must be shipped, freight prepaid, or delivered toGLENTRONICS, INC. to provide the services described hereunder in either its original carton and inserts, or a similar packageaffording an equal degree of protection. Products not received by GLENTRONICS, INC. at the address indicated below withinthirty (30) days of the product’s defective performance will not be considered for warranty service. Products received afterthree (3) years from the date of purchase, fall outside of the timeframe for warranty service and will not be eligible forwarranty service. The product must be returned to GLENTRONICS, INC. for inspection in order to be considered for warrantyservice. If the product is not returned to GLENTRONICS, INC. or the product is inspected by any person, plumber, contractoror business other than GLENTRONICS, INC., this warranty shall no longer be valid. Prior to defective operation, the unitmust not have been previously altered, repaired or serviced by anyone other than GLENTRONICS, INC., or its agent; theserial number on the unit must not have been altered or removed; the unit must not have been subject to accident, misuse,abuse or operated contrary to the instructions contained in the accompanying manual. The dealer's dated bill of sale, orinstaller’s invoice must be retained as evidence of the date of purchase and to establish warranty eligibility.

Where are Products Sent for Warranty Service?Glentronics, Inc., 645 Heathrow Drive, Lincolnshire, IL 60069

How Can I Obtain More Information?By calling 800-991-0466