batch reactors

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Batch Reactors Type of Reactor Characteristics Simple Batch Reactor is charged via two holes in the top of the tank; while reaction is carried out, nothing else is put in or taken out until the reaction is done; tank easily heated or cooled by jacket Kinds of Phases Present Usage Advantages Disadvantages 1. Gas phase 2. Liquid phase 3. Liquid Solid 1. Small scale production 2. Intermediate or one shot production 3. Pharmaceutical 4. Fermentation 1. High conversion per unit volume for one pass 2. Flexibility of operationsame reactor can produce one product one time and a different product the next 3. Easy to clean 1. High operating cost 2. Product quality more variable than with continuous operation General Mole Balance Equation

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Batch reactors

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Page 1: Batch Reactors

5/20/2015 Batch Reactors

http://www.umich.edu/~elements/5e/asyLearn/bits/batch/index.htm 1/4

Batch Reactors

Type of Reactor Characteristics

Simple Batch Reactor is charged via two holes in the top of the tank; whilereaction is carried out, nothing else is put in or taken out until thereaction is done; tank easily heated or cooled by jacket

Kinds ofPhases Present

Usage Advantages Disadvantages

1. Gas phase

2. Liquid phase

3. Liquid Solid

1. Small scaleproduction

2. Intermediateor one shotproduction

3.Pharmaceutical

4. Fermentation

1. Highconversion perunit volume forone pass

2. Flexibility ofoperation­samereactor canproduce oneproduct onetime and adifferentproduct thenext

3. Easy to clean

1. Highoperating cost

2. Productquality morevariable thanwithcontinuousoperation

General Mole Balance Equation

Page 2: Batch Reactors

5/20/2015 Batch Reactors

http://www.umich.edu/~elements/5e/asyLearn/bits/batch/index.htm 2/4

Assumptions

1) No inflow or out flow FA0 = FA = 0

2) Well mixed

Constant volume V = V0 (e.g. Liquid Phase or Gas Phase in a steel container)

In terms of conversion

Page 3: Batch Reactors

5/20/2015 Batch Reactors

http://www.umich.edu/~elements/5e/asyLearn/bits/batch/index.htm 3/4

The reaction time necessary to reach a conversions X in a batch reactor is

. The following table gives reaction times for first (rA = kCA) and second (rA = k

) in a batch reactor

The following table gives the various times necessary to process one complete batch.

Page 4: Batch Reactors

5/20/2015 Batch Reactors

http://www.umich.edu/~elements/5e/asyLearn/bits/batch/index.htm 4/4

Examples:

Batch Reactor Times

Batch Reactors with a Gas Reaction

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