basic rules for steel erection

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    Do you want a shortDo you want a short

    lesson on how to navigatelesson on how to navigatethrough this program?through this program?

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    ich buttons to click  

    on to get through the

     presentation click  here

    If you!re confident

    that you can

    na"igate through a

    web-based

    presentation on

    your own click on

    the #ne$t% button&

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155-p.htm

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    Why the new rules??Why the new rules??

    •OS., studies of /01 fatalities a)ong

    ironworkers highlighted co))on

    hazards

    •*eaths were largely pre"entable by

    engineering 2 regulatory changes

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    !utline !utline

    -031 - Site layout site specific erection plan 2 construction se4uence

    -035 - .oisting 2 rigging

    -03/ - Structural steel asse)bly details-030 - Colu)n anchorage

    -036 - Bea)s 2 colu)ns

    -037 - Open web steel 8oists

    -099 - Syste)s engineered )etal buildings

    -095 - +alling ob8ect protection

    -09/ - +all protection

    -090 - Training

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    Site layout" site#specific erectionSite layout" site#specific erection

    plan $ construction se%uenceplan $ construction se%uence

    •Controlling contractor

    )ust pro"ide written

    notification that

    concrete has attained – 75% of design strength, or 

     – Sufficient strength to

    support the loads

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

    Site layout" site#specific erectionSite layout" site#specific erection

    plan $ construction se%uenceplan $ construction se%uence

    •Controlling

    contractor )ustensure that

    ade4uate access

    roads are pro"idedand )aintained

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    .

    Site layout" site#specific erectionSite layout" site#specific erection

    plan $ construction se%uenceplan $ construction se%uence

    Controlling

    contractor )ust

    ensure that a suitable

    space is pro"ided for – storage of &aterials and 

     – safe operation of

    hoisting operations

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    /

    Site layout" site#specific erectionSite layout" site#specific erection

    plan $ construction se%uenceplan $ construction se%uence

    ,ll hoisting

    operations )ust be

    preplanned to ensure

    all #working under

    loads% re4uire)ents

    are )et

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Site layout" site#specific erectionSite layout" site#specific erection

    plan $ construction se%uenceplan $ construction se%uence

    #Steel erection )ust be

    done under thesuper"ision of a

    co)petent person who

    is present at theworksite&%

    TOC

    'e$t Section

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    1

    &oisting $ Rigging&oisting $ Rigging

    •The new section; and 

    • 

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    &oisting $ Rigging&oisting $ Rigging

     'rane pre#shift visual inspection'rane pre#shift visual inspection)ust be "isually inspected by aco)petent person

    •rule gi"es inspection )ini)u)s

    •deficiencies )ust be e"aluatedi))ediately

    •e4uip)ent posing a hazard )ust be

    placed out of ser"ice•operator has authority to stop andrefuse any loads until safety is

    assured

    Photo courtesy of ational !ron"or#ers $

    &ployers 'pprenticeship (raining and

    )ourney&an *pgrading +und 'll rights reser-ed

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    &oisting $ Rigging&oisting $ Rigging

    •, 4ualified rigger )ust inspect the

    rigging prior to each shift

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading

    +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    &oisting $ Rigging&oisting $ Rigging

     Wor(ing under loadsWor(ing under loads(outes for

    suspended loads

    )ust bepreplanned to

    a"oid

    endangeringworkers

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htmhttp://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    &oisting $ Rigging&oisting $ Rigging

     When wor(ing under loadsWhen wor(ing under loads•)aterials )ust be rigged to pre"ent

    unintentional displace)ent

    •hooks )ust ha"e self-closing safety

    latches or e4ui"alent

    •all loads )ust be rigged by a 4ualifiedrigger

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    &oisting $ Rigging&oisting $ Rigging

     )ultiple lift rigging procedure)ultiple lift rigging procedure only "hen –  a )ultiple lift rigging

    asse)bly is used

     –  specifically within)anufacturer!s specifications2 li)itations

     –  )a$i)u) of = )e)bershoisted per lift

     –  only bea)s 2 si)ilarstructural )e)bers are lifted

     –  only trained e)ployeesin"ol"ed

    Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    2

    &oisting $ Rigging&oisting $ Rigging

     )ultiple lift rigging procedure)ultiple lift rigging procedure  – Bundles of decking

    are 'OT

    appropriate for)ultiple lift& – -en though &etal

    dec#ing &eets thedefinition of structural&e&ers

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    &oisting $ Rigging&oisting $ Rigging

     )ultiple lift rigging procedure)ultiple lift rigging procedure•Co)ponents of the )ultiple lift riggingasse)bly )ust be specifically designed

    and asse)bled with a )a$i)u)capacity for total asse)bly and foreach indi"idual attach)ent point&

    •Based on )anufacturer!s specificationswith a = to 9 safety factor on allco)ponents

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    &oisting $ Rigging&oisting $ Rigging

     )ultiple lift rigging procedure)ultiple lift rigging procedureTotal load )ust not e$ceed

    •rated capacity as specified in the

    hoisting e4uip)ent load charts and 

    •rigging capacity specified in the

    rigging-rating charts

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    &oisting $ Rigging&oisting $ Rigging

     )ultiple lift rigging procedure)ultiple lift rigging procedure

    Controlled load

    lowering )ust be

    used whene"er the

    load is o"er the

    connectors

    TOC

    'e$t Section

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssemblyStructural stability maintained at all timesStructural stability maintained at all times

    during the erection processduring the erection process

    ?ultistory structures

    ha"e per)anent floorsinstalled as the

    erection of structural

    )e)bers progresses

    •@ithin 6 floors of the

    concrete or 

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading +und

    'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssemblyStructural stability maintained at all timesStructural stability maintained at all times

    during the erection processduring the erection process

    ?ultistory structures ha"e per)anent

    floors installed as the erection of structural

    )e)bers progresses

    •@ithin 6 floors of the concrete or

    •no )ore than 5 floors ;or 56!> ofunfinished bolting or welding abo"e

    secured floor

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssemblyWal(ing+wor(ing surfacesWal(ing+wor(ing surfaces

    :li)ination of

    tripping hazardsA

    •no shear connectors or

    other si)ilar de"ices until after

    walkingworkingsurface has been

    installed&Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading +und

    'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssemblyWal(ing+wor(ing surfacesWal(ing+wor(ing surfaces

    ,fter Duly 96

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    Structural Steel *ssemblyStructural Steel *ssemblyPlumbing upPlumbing up

    @hen dee)ed necessary

    by a co)petent personA

    Elu)bing up

    e4uip)ent )ust beinstalled in con8unction

    with the steel erection

    process to ensure

    stability of the

    structure&

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading

    +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssemblyPlumbing upPlumbing up

    •@hen necessary plu)bing up

    e4uip)ent )ust be in place andproperly installed before the

    structure is loaded with

    construction )aterial

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssemblyPlumbing upPlumbing up

    •Elu)bing up e4uip)ent )ust

    be re)o"ed only with theappro"al of a co)petent

    person

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    .oisting landing 2

    placing of )etal

    decking bundles –  pro-isions to pre-ent

    displace&ent of

    dec#ing duringhandlingstorage

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading +und

    'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    •(oof 2 floor holes and openings ?ust

    be installed as describedA Para 7064

    Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    •Co"ering roof and floor openings

    Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship (raining and )ourney&an *pgrading +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    3

    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    *ecking gaps around

    colu)ns"here there are gaps

     et"een colu&ns, the

    falling o8ects ha9ards

    &ust e eli&inated

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading

    +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    3

    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    *uring installation

    )etal decking )ustbe laid tightly 2

    i))ediately secured

    to pre"ent )o"e)ent

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    *uring installation

    )etal deckingpanels )ust be

    placed to ensure

    full support bystructural )e)bers

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    4

    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    *errick floors

    )ust be fullydecked or planked

    2 connections

    co)pleted

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    4

    Structural Steel *ssemblyStructural Steel *ssembly)etal dec(ing)etal dec(ing

    Te)porary loads

    placed on derrickfloors )ust be

    distributed o"er the

    underlying supportto pre"ent local

    o"erloadingTOC

    'e$t Section

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    4

    'olumn anchorage'olumn anchorage 

    Insufficient colu)nanchorage is a

    pri)ary cause of

    colu)n failure anda large contributor

    to fatalities a)ong

    ironworkersFPhoto courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    'olumn anchorage'olumn anchorageErection StabilityErection Stability

    ,ll colu)ns )ustbe anchored by a

    )ini)u) of four

    anchor bolts

    Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    4

    ,ll colu)ns )ust be

    anchored by a )ini)u) of

    four anchor bolts

    all anchor rod

    asse)blies )ust )eet

    strength criterialisted in the rule 

    'olumn anchorage'olumn anchorageErection StabilityErection Stability

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    'olumn anchorage'olumn anchorageErection StabilityErection Stability

    Colu)ns )ust be

    •set on le"el finished

    floors

    •Ere-grouted le"eling

    plates•le"eling nuts or 

    •shi) packsPhoto courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    4

    ,ll colu)ns )ust be

    e"aluated by a co)petent

    person to deter)ine ifguying or bracing is

    needed&

    If guying or bracing is

    needed it )ust be installed

    'olumn anchorage'olumn anchorageErection StabilityErection Stability

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading +und

    'll rights reser-ed

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    4

    ,nchor rodsbolts )ust not be

    repaired replaced or field )odifiedwithout appro"al of the pro8ect

    structural engineer of record

    'olumn anchorage'olumn anchorage*nchor rods ,bolts-*nchor rods ,bolts-

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    4

    Controlling contractor )ust pro"ide

    written notification to the steel erectorif there has been any repair

    replace)ent or )odification of the

    anchor rodsbolts

    'olumn anchorage'olumn anchorage*nchor rods ,bolts-*nchor rods ,bolts-

    TOC

    'e$t Section

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    5

    .eams $ 'olumns.eams $ 'olumns/inal placing of solid web structural/inal placing of solid web structural

    membersmembers

    The load )ust not be released until

    )e)bers are secured with at least <bolts per connection

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    5

    The load )ust not be released until )e)bers are

    secured with at least < bolts per connection

    Bolts )ust be

    Sa)e size and strength shown in the

    erection drawings

    *rawn up wrench tight or e4ui"alent

    specified

    .eams $ 'olumns.eams $ 'olumns/inal placing of solid web structural/inal placing of solid web structural

    membersmembers

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    5

    , co)petent person )ust deter)ine if

    )ore than < bolts are needed

    .eams $ 'olumns.eams $ 'olumns/inal placing of solid web structural/inal placing of solid web structural

    membersmembers

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    .eams $ 'olumns.eams $ 'olumnsDiagonal bracingDiagonal bracing

    Solid webstructural)e)bers used as

    diagonal bracing)ust be securedby at least one

    bolt perconnection

    :rench tight or

    e;ui-alent

    . $ ' l. $ ' l

    http://www.lni.wa.gov/wisha/regs/WACS/155/296-155p.htm

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    5

    .eams $ 'olumns.eams $ 'olumnsDouble connections at columns and+or Double connections at columns and+or 

    beam webs over a columnbeam webs over a column

    @hen )aking connections

    sharing co))on connection

    holes at least one bolt withits wrench-tight nut )ust

    re)ain connected to the

    first )e)ber

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    5

    .eams $ 'olumns.eams $ 'olumns'olumn splices'olumn splices

    :ach colu)n splice

    )ust be designed toresist a )ini)u)

    eccentric gra"ity

    load of 133Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading

    +und 'll rights reser-ed

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    5

    .eams $ 'olumns.eams $ 'olumnsPerimeter columnsPerimeter columns

    ?ust e$tend a )ini)u)

    of 56% abo"e the

    finished floor to per)it

    installation of peri)eter

    safety cables prior to

    erection of the ne=t tier 

    Photo courtesy of ational !ron"or#ers $ &ployers

    'pprenticeship (raining and )ourney&an *pgrading

    +und 'll rights reser-ed

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    .eams $ 'olumns.eams $ 'olumnsPerimeter columnsPerimeter columns

    ?ust ha"e holes

    or other de"ices

    for attaching

    peri)eter cables

    TOC

    'e$t Section

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    6

    !pen Web Steel 0oists!pen Web Steel 0oists

    #Open web

    steel 8oists )ust

    be securedbefore releasing

    the load&%Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship

    (raining and )ourney&an *pgrading +und 'll rights reser-ed

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    6

    !pen Web Steel 0oists!pen Web Steel 0oists1anding and placing loads1anding and placing loads

    'o bundle of decking )ay

    be placed on steel 8oists

    until all bridging has been

    installed and anchored and

    all 8oist bearing ends

    attached

    H':SSH':SS

    Photo courtesy of ational !ron"or#ers $ &ployers 'pprenticeship(raining and )ourney&an *pgrading +und 'll rights reser-ed

    S t E i d ) t l

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    Systems#Engineered )etalSystems#Engineered )etal

    .uildings.uildings

    2Pac(age .uilding32Pac(age .uilding3

    Before releasing hoisting e4uip)entA

    •Colu)ns – &ini&u& 4 olts at ase

    •(igid fra)es – 50% of the olts

     – or as specified y &anufacturer  TOC

    'e$t Section

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    6

    /alling !b4ect Protection/alling !b4ect Protection

    ,ll )aterials

    e4uip)ent 2 tools

    which are not in usewhile aloft )ust be

    secured against

    accidental

    displace)ent

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    6

    /alling !b4ect Protection/alling !b4ect Protection

    The controlling contractor )ust bar

    other construction processes fro)

    below steel erection unless o"erheadprotection for the e)ployees below is

    pro"ided

    TOC

    'e$t Section

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    /all Protection/all Protection

    •?ust be in accordancewith

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    6

    5raining5raining

    •+all hazard training

    •Special training in )ultiple lift

    rigging procedure

    TOC

    nd

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    6

    • Ehotos courtesy of Eacific 'orthwest Ironworkers and

    :)ployers ,pprenticeship and Training Co))ittee -6/

    • Kery special thanks to *ouglas S)ith and Je"in?cGee

    • ,nd thanks also to Derry (owland Corona Steel and

    Ironworkers ocal 6/

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    7

    Navigational Symbols Used inNavigational Symbols Used in

    this Presentationthis Presentation

     'e$t slide

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    -031 - Site layout site specific erection plan 2construction se4uence

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