bars, a bit of gumption and gravity. how to leave work … · gp roller tracks ..... 69 mounting...
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Bars, a bit of gumption and gravity.How to leave work to its own devices. Roller tracks by G.S ACE
The roller tracks by G.S ACE have excellent running characteristics, with quiet and steady mechanical operation even on gentle slopes, and high resistance to impacts. Their great stability guarantees long life. They are available in many versions for varying requirements.
Castors
PA white (standard)
PA black (ELF standard)
beige rubber (Type BF)
Body
Stable SPCC steel with chromium-free galvanising; aluminium body in the case of tracks with exchangeable castors (order no. GP-R…).
New● Load-bearing castor TR 32: The new system around the load-bearing
castor TR 32 allows you to mount your pipe castor conveyor in an individual manner.
● Exchangeable castors: the flexible kit solu-tion that allows you to remove the castors from pre-assembled roller tracks and to subsequently exchange them.
examples of use . . . . . . . . . . . 68
Cr Curve Castors . . . . . . . . . 67
ur unIversal Castors . 67
gp roller traCks . . . . . . . . . 69
mountIng braCkets . . . . . 69
See also:
plannIng software . . . . . 12
boxes and Cases . . . . . . . . . 166
62 | roLLer tracks
Ordering information
● With the 2012 catalogue we introduced the new order number system of the G.S ACE for roller tracks (see right). The order overview above shows the corresponding old numbers.
● Standard track length: 4 m, except for GP-4036B(-E): 2.5 m / 4 m for UR-4050(-E): 3 m for UR-6067(-E): 2 m shorter tracks on request
* discontinued model
GPType
- 70Series
50Castor
distance
BFCastor type
RR
Type (track type) CR curve castors UR universal castors GP roller tracks
R exchangeable castors (with aluminium housing)
castor type A round / spherical B flat C with flange D large HA tapered L long M multi (with shortened shaft centre distance) S slim
New ordering numbers:
standard eLf version old no. Ø castors castor distance Ø axis loading cap. 1
Series 35 GP-3533B GP-3533B-E GP-35B 28 mm 33.3 mm 3 mm 100 kgSeries 40 CR-40A CR-40A-E CR-40A 34 mm 76 mm 4 mm 100 kg
CR-40B CR-40B-E CR-40BCR-40D CR-40D-E CR-40D 43 mmGP-4025M GP-4025M-E GP-40M 34 mm 25 mm 3.3 mm 150 kgGP-4036A GP-4036A GP-40A 34 mm 36 mm 4 mmGP-4036B 2 GP-4036B-E 2 GP-40BGP-4040A GP-4040A 34 mm 40 mmGP-R4040A GP-R4040A-EGP-4040B GP-4040B-EGP-R4040B GP-R4040B-EGP-4050C GP-4050C-E GP-40C 49 mm 50 mmGP-4050D GP-4050D-E GP-40D 43 mmUR-4050 2 UR-4050-E 2 43 mm 50 mm 4 mm 80 kg
Series 60 GP-6016S GP-6016S-E GP-60S 15 mm 16.6 mm 4 mm 100 kgGP-6033B GP-6033B-E GP-60B 30 mm 33.3 mm 150 kgGP-6033HA GP-6033HA-E GP-60HAUR-6067 UR-6067-E 60 mm 67 mm 5 mm 150 kg
Series 70 GP-7050BF GP-7050BF-E GP-70BF 34 mm 50 mm 5 mm 200 kgGP-R7042BF GP-R7042BF-E 34 mm 42 mm
gp-r7021bfs-2-e 17.6 mm 21 mmSeries 85 GP-8525M GP-8525M-E GP-85M 34 mm 25 mm 3.3 mm 300 kg
GP-8540L GP-8540L-E 40 mm 5 mmGP-8550L GP-8550L-E 34 mm 50 mmGP-8550B* GP-8550B-E* GP-85B 40 mmGP-8543-B GP-8543-B-E successor
GP-8540/50 40 mm 43 mm 5 mm 300 kg
GP-8543-HA GP-8543-HA-E 40 mm 43 mm 5 mm 300 kgGP-R8542-B GP-R8542-B-E 40 mm 42 mm 5 mm 300 kgGP-R8542-HA GP-R8542-HA-E 40 mm 42 mm 5 mm 300 kg
1) Load per 900 mm roller track Priority goods available on request2) For special track length, see below
Ordering overview
NEW
35
21
35
25
Ø 2
8
40
Ø 3
4
44.5
27.5
25
40
Ø 3
4
44.5
27.5
25
GP-4036A
GP-4040A
/ ELF
GP-3533B
/ ELF
GP-4025M
/ ELF
GP-4036B
GP-4040B
/ ELF
GP-R4040A
/ ELF
GP-R4040B
/ ELF
GP-4050C
/ ELF
GP-4050D
/ ELF
/ ELF
GP-6016S GP-6033B
/ ELF
roLLer tracks | 63
weight: 0.83 kg/m
weight: 1.21 kg/m (GP-4040B: 1.17 kg/m)
weight: 1.125 kg/m Aluminium housing
weight: 1.40 kg/m
weight: 1.40 kg/m
weight: 1.40 kg/m
weight: 1.210 kg/m (GP-4040A: 1.170 kg/m)
weight: 1.125 kg/m Aluminium housing
weight: 1.14 kg/m
weight: 1.48 kg/m
gp roller traCks
NEW NEW
46
Ø 3
0
60
20 24
55
41.5
24.5
72
Ø 3
4
24.5 41
.5
67
Ø 3
4
85
85
Ø 4
0
67
46.5
26.5
26.5 46
.5
Ø40
67
85
26.5 46
.5Ø 4
0
67
85
GP-6033HA
/ ELF
GP-7050BF
/ ELF
GP-R7042BF GP-R7021BFS-2-E
GP-8525M
/ ELF
GP-8540L
GP-8550L
/ ELF
GP-8550B
/ ELF
GP-8543B
GP-R8542B GP-8543HA
/ ELF
/ ELF
/ ELF
/ ELF
64 | roLLer tracks
weight: 1.60 kg/m Aluminium housing
weight: 2.37 kg/m weight: 2.280 kg/m (GP-8550L: 2.130 kg/m)
weight: 2.27 kg/m
weight: 2.1 kg/m Aluminium housing
weight: 2.6 kg/m
weight: 2.6 kg/m*
Succ
esso
r to
the
prev
ious
GP-
85 s
erie
s! Im
prov
ed c
asto
r thi
ckne
ss.
weight: 1.674 kg/m Aluminium housingNote: electr. conductive for flat contact ≤ 1 gigaOhm
weight: 1.50 kg/m weight: 1.85 kg/m
*
*
*
NEW NEW
NEW
NEW
NEW
85
26.5
Ø 4
0
67
46.5
GP-R8542HA
PR-01
SR-40
PR-02
/ ELF
GP-4036B-Roller
roLLer tracks | 65
weight: 2.1 kg/m Aluminium housing
Pipe castor
Diameter: 54.7 x 28.7 weight: 30 g quantity/box: 125
Application example:
Castor for GP-4036 Series quantity/box: 125
Roller track stopper
weight: 12 g
(Axis for SR-40: GP-40)
Pipe castor
Diameter: 46.5 x 28.7 weight: 22 g quantity/box: 210
Application example:
* Su
cces
sor t
o th
e pr
evio
us G
P-85
ser
ies!
Impr
oved
cas
tor t
hick
ness
.
*NEW
green yellow red
DOG NO GD-1210-1
DATE 2012.10.22
-. SPECIFICATION
ASSEMBLYSEQUENCE
ASSEMBLY
NEW PRODUCT
ITEM ROLLER CONVEYOR ASS'Y
Φ28 PIPE
Φ32 PIPE
G.S ACE INDUSTRY CO., LTD. 1
GAP-49
TR-32
GAP-48
GAP-50 GAP-51
GAP-52A
● DP3210-Y
● 2x GAP-52A
● 2x GAP-51
● 2x GAP-48
● 2x GAP-50
● 2x SB3916
66 | roLLer tracks
pIpe roller traCk
Holder
for pipe roller track single
Cap
for pipe roller track
Bearing
for pipe castor track
Support
for pipe roller track
Holder
for pipe roller track double
TR-32 consists of (please place unit orders):
DP 3210-Y coated pipe, 32 mm outside diameter. 1.0 mm wall thickness, colour: dark grey, length: 4 m
For a load-bearing castor TR-32 you
need the following elements:
CR-40A
BKT-40-Set
CR-40B
CR-40D
BS-CR40
46
41.5
24.5
Ø 3
4
25
46
24.5
Ø 4
3
25
46
27.8 38
46.5
/ ELF / ELF
29.524
Ø 4
3
49
27.5
29.524
Ø 4
3
49
27.5
UR-4050
UR-4050-E
35
60
Ø 6
0
66
36
35
60
Ø 6
0
66
36
UR-6067 UR-6067-E
roLLer tracks | 67
Curve castor
weight: 51 g quantity/box: 100
Universal castors
weight: 1.54 kg/m
Universal castors
Universal castors Universal castors
Attachment fixture for CR-40, incl. nut and washer
weight: 55 g quantity/box: 200
Curve castor
weight: 51 g quantity/box: 80
Fixing set for CR-40, without BKT-40
• BS-40 spacer • SI0516 bolt • MS05 nut • USG05 washer
Cr Curve Castors
ur unIversal Castors
68 | roLLer tracks
examples of use
21
25
28
39
77
53 39
26
53
28 39
21
53
28
20
2553
28 39
37
135
36
26
GP-A35
GP-A35-33
WZ
GP-B35
GP-B35-33
WZ
GP-B35-1
WZ
GP-C35
WZ
GP-D35
WZ
GP-E35
WZ
26
44 28
3952.5
41 I.D
59
53
2844
GP-A
WZ
GP-NA
WZ
GP-B
WZ
GP-NB
WZ
GP-B-33GP-A-33
Mounting brackets for roller tracks series 35
Roller track mount
weight: 111 g quantity/box: 80
Roller track mount with flat stopper
weight: 132 g quantity/box: 60
Roller track mount with round stopper
weight: 240 g quantity/box: 70
Roller track connection
weight: 148 g quantity/box: 60
Roller track mount, rounded
weight: 130 g quantity/box: 70
Roller track stabilizer
weight: 64 g quantity/box: 120
mountIng braCkets
For 33rd variant, other weights and boxaging units apply
33rd-variant: greater suspension for space-saving positioning on metal joints
roLLer tracks | 69
Mounting brackets for roller tracks series 40
Roller track mount
weight: 139 g quantity/box: 80
Successor for GP-A(-33), will be replaced gradually
weight: 100 g quantity/box: 80
Successor for GP-B(-33), will be replaced gradually
weight: 129 g quantity/box: 60
Roller track mount with flat stopper
weight: 157 g quantity/box: 60
158
28
36
41
2639
4428
52.5
41 (in)
35.7 (in)
28
3952.5
41 (in)
35.7(in)
GP-EN
WZ
GP-F
WZ
GP-FA
WZ
22
12043
28
120
43
53
28
22
25
44
158
36
41
45
41 28
75
44 53
35.7
41
GP-APF GP-APF-B
WZ WZ
GP-B-1
GP-B-1-33
WZ
GP-C
WZ
GP-C-1
GP-C-1-33
WZ
GP-CN
WZ
GP-D
GP-D-33
WZ
GP-DF
WZ
GP-E
GP-E-33
WZ
33rd-variant: greater suspension for space-saving positioning on metal joints
Roller track connection with attachment
weight: 217 g quantity/box: 20
Roller track mount, high body
weight: 175 g quantity/box: 50
Adjustable adapter roller track/slide pipe, high body
GS-11 + GP-13
70 | roLLer tracks
Roller track connection
weight: 121 g quantity/box: 80
Roller track mount with stopper
weight: 194 g quantity/box: 50
Roller track connection with attachment
weight: 170 g quantity/box: 40
Roller track stabilizer
weight: 79 g quantity/box: 100
Roller track mount for profile pipe
weight: 124 g quantity/box: 80
Roller track mount with stopper
Roller track connection
weight: 232 g quantity/box: 36
Roller track mount with round stopper
weight: 174 g quantity/box: 50
Roller track mount with stopper
weight: 160 g quantity/box: 70
For 33rd variant, other weights and boxaging units apply
NEW NEW
28
52.5
25.5
35.5
45.5
28
0~28°
52.5 45.5
28
39
0~23°
52.5
39
2844
26
23.5
52.5
35.7(in)
41 (in)
28
3952.5
52.5
41 (in)
GP-FC
WZ
GP-G
WZ
GP-H
WZ
GP-HN
WZ
GP-HP
WZ
GP-J
WZ
GP-K
WZ
GP-L
GP-L-33
WZ
GP-M
WZ
roLLer tracks | 71
33rd-variant: greater suspension for space-saving positioning on metal joints
Roller track mount with foldable stopper
weight: 239 g quantity/box: 30
weight: 144 g quantity/box: 70
Adjustable adapter roller track/slide pipe
consisting of: GP-L + GS-11
Adjustable adapter roller track/slide pipe
consisting of: GP-11 + GS-11
Roller track joint
weight: 279 g quantity/box: 30
Roller track joint
weight: 215 g quantity/box: 24
Roller track mount with flat stopper, high body
weight: 205 g quantity/box: 40
Adjustable roller track bridge
consisting of: GP-11 + GP-12
Roller track mount with round stopper, high body
weight: 200 g quantity/box: 42
For 33rd variant, other weights and boxaging units apply
52.5
28
39
41 (in)
44
26
52.5
35.5
41 (in)
52.5
28
26
44
39
41 (in)
35.7(in)
52.5
35.5
45.5
GP-11
WZ
GP-12
WZ
GP-13
WZ
GP-14
WZ
GP-A60
GP-A60-33
WZ
GP-B60
GP-B60-33
WZ
GP-D60
GP-D60-33
WZ
GP-CN60
WZ
GP-E60
GP-E60-33
WZ
GP-EN60
WZ
GP-HN60
WZ
GP-M60
WZ
72 | roLLer tracks
Mounting brackets for roller tracks series 60
Roller track mount
weight: 164 g quantity/box: 50
Roller track stabilizer
weight: 95 g quantity/box: 100
Roller track connection with attachment
weight: 158 g quantity/box: 20
Roller track connection, rounded
weight: 234 g quantity/box: 35
Roller track mount with foldable stopper
weight: 280 g quantity/box: 30
Roller track mount with flat stopper
weight: 250 g quantity/box: 30
Roller track connection
weight: 168 g quantity/box: 68
Roller track mount, rounded
weight: 205 g quantity/box: 40
33rd-variant: greater suspension for space-saving positioning on metal joints
Adjustable roller track joint
weight: 131 g quantity/box: 60
Adjustable roller track joint
weight: 96 g quantity/box: 180
Adjustable roller track joint
weight: 173 g quantity/box: 40
Adjustable roller track joint
weight: 96 g quantity/box: 180
For 33rd variant, other weights and boxaging units apply
22
36.5
28
52.5
72 (in)
77 28
52.536.5
72 (in)
24.6
77 28
52.536.5
72 (in)
30.5
24.6 22
28
52.5
72 (in)
90
28
43
28
90
53
39
28
90
53
59
28
90
53
79
89
18
120
89
18
25
120
90
53
75
GP-A70
WZ
GP-B70
WZ
GP-E70
WZ WZ
GP-L70
GP-A85
WZ
GP-B85
WZ
GP-B85-1
WZ
GP-C85
WZ
GP-C85-1
WZ
GP-D85
WZ
GP-E85
WZ
roLLer tracks | 73
Mounting brackets for roller tracks series 70
Mounting brackets for roller tracks series 85
Roller track mount
weight: 204 g quantity/box: 50
Roller track mount
weight: 205 g quantity/box: 40
Roller track connector with attachment
weight: 243 g quantity/box: 20
Roller track mount, rounded
weight: 235 g quantity/box: 30
Roller track stabilizer
weight: 124 g quantity/box: 80
Roller track mount with flat stopper
weight: 300 g quantity/box: 30
Roller track mount with square stopper
weight: 318 g quantity/box: 20
Roller track joint
weight: 140 g quantity/box: 70
Roller track mount with stopper
weight: 280 g quantity/box: 30
Roller track stabilizer
weight: 170 g quantity/box: 60
Roller track mount
weight: 209 g quantity/box: 60
T
H
W
TH
W
TH1
H2W
TH1
H2W1
W2
Guide rail made of PVC
std. eLf version
thickness w1 w2 h1 h2
AL-1 AL-1-E 3 mm 50 mm 30 mmAL-2 4 mm 60 mm 30 mmAL-3 3 mm 100 mm 50 mmAL-4 4 mm 90 mm 80 mmAL-5 5 mm 50 mm 50 mmAL-5B AL-5B-E 4 mm 50 mm 50 mmAL-6 5 mm 75 mm 50 mmAL-6B 4 mm 75 mm 50 mmAL-7 AL-7-E 5 mm 150 mm 50 mmAL-7B AL-7B-E 4 mm 150 mm 50 mmAL-8 AL-8-E 4 mm 100 mm 50 mmAT-1 AT-1-E 4 mm 100 mm 50 mmAT-2 4 mm 60 mm 100 mmAU-1 AU-1-E 3 mm 36 mm 36 mm 36 mmAU-2 AU-2-E 3 mm 60 mm 30 mm 40 mmAS-1 4 mm 32 mm 70 mm 34 mm 25 mmAS-2 5 mm 22 mm 60 mm 30 mm 30 mmAS-3 4 mm 17 mm 50 mm 30 mm 30 mm
Colours: ivory grey
Standard length: 3 m, for ELF versions 4 m
L-Type
T-Type
U-Type
TT
-Type
Safe in motion …So that you have everything under control:Plastic prof iles / lateral guides
See also:
roller traCks 61
RG-35BSG-28A
SG-28A-E
RG-40B
RG-40B-E *
SG-01
CD-28A
CD-28B
CD-28A/B
CD-28A/B-E
DP-A
32
PC-01
PC-01-EGAP-37A
SG-03 SG-02
RG-40B40 AL-RG-40B-L
Lateral guide for Series 35
weight: 0.85 kg/m Length: 4 m
Clamping strip for panel material 5 mm, web off-centre, outgoing
Length: 3 m
Lateral guide for Series 40
weight: 0.97 kg/m Length: 4 m
Lateral guide
weight: 0.42 kg/m Length: 4 m
Clamping strip for panel material 5 mm, web off-centre
Length: 3 m
ELF
black
ELF
black
ivory grey
grey grey grey
Please quote the desired length when ordering. Shorter sizes available upon request.
roLLer tracks | 75
Guide rail made of PVC
std. eLf version
thickness w1 w2 h1 h2
AL-1 AL-1-E 3 mm 50 mm 30 mmAL-2 4 mm 60 mm 30 mmAL-3 3 mm 100 mm 50 mmAL-4 4 mm 90 mm 80 mmAL-5 5 mm 50 mm 50 mmAL-5B AL-5B-E 4 mm 50 mm 50 mmAL-6 5 mm 75 mm 50 mmAL-6B 4 mm 75 mm 50 mmAL-7 AL-7-E 5 mm 150 mm 50 mmAL-7B AL-7B-E 4 mm 150 mm 50 mmAL-8 AL-8-E 4 mm 100 mm 50 mmAT-1 AT-1-E 4 mm 100 mm 50 mmAT-2 4 mm 60 mm 100 mmAU-1 AU-1-E 3 mm 36 mm 36 mm 36 mmAU-2 AU-2-E 3 mm 60 mm 30 mm 40 mmAS-1 4 mm 32 mm 70 mm 34 mm 25 mmAS-2 5 mm 22 mm 60 mm 30 mm 30 mmAS-3 4 mm 17 mm 50 mm 30 mm 30 mm
Colours: ivory grey
Standard length: 3 m, for ELF versions 4 m
Changes in colours and technical details reserved. Lateral guides supplied without roller tracks.
cable channel
weight: CD-28A 0.22 kg/m CD-28B 0.26 kg/m length: 4 m
dust protecting panel
weight: 0.36 kg/m length: 3 m, 4 m
grey ivory
ELF
black
Pipe cover
weight: 0.32 kg/m thickness: 2.5 mm length: 3 m, 4 m
ELF
black
ivory
Clamping strip for panel material 5 mm, web centre
weight: 0.45 kg/m length: 3 m, 4 m
ivory grey
Lateral guide for Series 40
weight: 1.26 kg/m Length: 4 m
ivory grey
ivory grey
* Plastic version will be probably replaced by alumini-um version as from Q3/2013.
NEW
AL-SG-28AAL-RG-40B AL-RG-35B AL-SG-28A-12
RG-40C
Z-1630 AL-RG-60B
RG-40C-E
RG-40D RG-40E
69
41 3
RG-40A
RG-40A-E
76 | roLLer tracks
Lateral guide for Series 40
weight: 1.94 kg/m Length: 6 m
Lateral guide for Series 35
(probably available as from Q3/2013)
Lateral guide for Series 60
(probably available as from Q3/2013)
Lateral guide with raised web
weight: 0.89 kg/m Length: 6 m
Lateral guide
weight: 0.79 kg/m Length: 6 m
Natural aluminium
Natural aluminium
Natural aluminium Natural aluminium Natural aluminium
Please quote the desired length when ordering. Shorter sizes available upon request.
Note: Aluminium and plastic versions differ in dimensions. Changes in colours and technical details reserved. Lateral guides supplied without roller tracks.
Lateral guide for Series 40
weight: 0.67 kg/m Length: 4 m
L-angle profile, galvanised
30 x 30 mm
Length: 1.8 m
Lateral guide for Series 40
weight: 0.56 kg/m Length: 3 m
Lateral guide for Series 40
weight: 0.86 kg/m Length: 3 m
ELF
black
ivory grey
ivory grey
ivory grey
Lateral guide for Series 40
weight: 0.52 kg/m length: 3 m, 4 m
ELF
black
ivory grey
WR-...
A
EWS-...
PRC-...
GAP-35
GAP-40
Roller track stopper for plug-on
for roller tracks weight quantity/box
EWS-A GP-4036A/B 56 g 240EWS-B GP-4050C 41 g 300EWS-C GP-8550B 136 g 70EWS-D GP-4050D 61 g 160EWS-E GP-3533B 36 g 320EWS-F GP-6033B/HA 36 g 170EWS-H GP-7040B, GP-8540L 130 g 120EWS-J GP-6016S 78 g 250
End caps for roller tracks
colourfor roller tracks
wgt.Quantity/ box
height in mm
PRC-35-BK GP-3533B 5 g 1000 26
PRC-40A-G GP-40… (Aluminium body) 5 g 1000 35
PRC-40A-BK GP-40… (Steel body) 5 g 100 35
PRC-60A-G UR-6067 9 g 600 43
PRC-60-BK GP-60… 9 g 600 24
PRC-70A-G GP-70… 8 g 500 31
PRC-85A-G GP-85… 10 g 400 34.5
Steel bracket for pipes Ø 28 mm
a wgt. quantity/box
WR-200 235 mm 182 g 25WR-300 335 mm 230 g 80WR-400 435 mm 271 g 30
Accessory for roller tracksRoller track connectionweight: 15 g quantity/box: 300
Roller track connectionweight: 34 g quantity/box: 150
roLLer tracks | 77
NEW
NEW