balrampur chini mills ltd, chemical division...

BALRAMPUR CHINI MILLS LTD, CHEMICAL DIVISION

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UPDATED FORM – 1

SUBMISSION

TO

MINISTRY OF ENVIRONMENT & FORESTS & CLIMATE CHANGE,

NEW DELHI


[AMENDMENT TO ENVIRONMENTAL CLEARANCE]

VILLAGE : BISHUNAPUR

TEHSIL : BALRAMPUR

DISTRICT : BALRAMPUR

STATE : UTTAR PRADESH


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FORM – 1

Sl.

No.

Information/ Checklist

Confirmation

Details thereof (with approximate

quantities/rates, wherever possible) with

source of information data

1 Name of the Project Balrampur Chini Mills Ltd; Chemical Division,

Distt. Balrampur (UP)- 271201

2 Project Sector Industrial Project (Industry - II)

3 Sr. No in the Schedule Schedule 5(g) under category–A of EIA

Notification dated 14th September 2006.

4 Proposed

capacity/Area/length/tonnage

to be handled/command

area/lease area/number of

wells to be drilled.

The present proposal is Amendment in EC of

160 KLPD Distillery Plant :

Increase in no. of operational days of

Distillery from 270 to 330

Amendment of Spent wash treatment

system along with energy recovery.

5 New/Expansion/Modernization The present proposal is request for

1) Increase in no. of operational days of

Distillery from 270 to 330.

2) Amendment of Spent wash treatment system

along with energy recovery.

6 Existing capacity / Area Etc EC has been accorded by MOEF to the 160

KLPD Distillery plant vide order no. J–

11011/151/2006 – IA II (I) dated June 20,

2006.

7 Category of project i.e. ‘A’ or ‘B’. A

8 Does it attract the General

condition? If yes, please specify.

NO

9 Does it attract the specific

condition? If yes, please specify

NO

10 Location

Village

Tehsil

Block

District

State

Bishunapur

Balrampur

Balrampur

Balrampur

Uttar Pradesh

11 Nearest railway station/airport

along with distance in Kms.

Railway Station: Balrampur Railway station :

2.9 km in north direction.

Airport : Gorakhpur Airport : 168.7 km in NEE


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12 Nearest town, City, District

Headquarters along with

distance in Kms.

Balrampur : 4.1 km in North .

13 Village Panchayats,

ZillaParishad, Municipal

Corporation, Local body

(Complete postal addresses with

telephone nos to be given)

Municipal Board Balrampur

14 Name of the applicant Balrampur Chini Mills ; Chemical Division ,

Balrampur

15 Registered address Village : Bishunapur, P.O. Balrampur, Distt. :

Balrampur UP

FAX : 05263-235051

Phone No : 05263 - 235052

16

Address for correspondence Village : Bishunapur, P.O. Balrampur, Distt. :

Balrampur UP

Name Mr Jitendar Malik

Designation General manager

Address Village : Bishunapur, P.O. Balrampur, Distt. :

Balrampur UP

Pin Code 271201

E-mail [email protected]

Telephone No. +919559788888

17 Details of Alternatives sites

examined, if any. Location of

these sites should be shown on

a topo sheet.

No alternate sites are considered as the present

proposal is only request for amendment to EC

accorded vides reference cited above.

18 Interlinked Project No

19 Whether separate application of

interlinked project has been

submitted?

No

20 If yes, date of submission Not applicable

21 If no, reason Present proposal only for amendment to EC

22 Whether the proposal involves

approval/clearance under: If

yes, details of the same and

their status to be given.

The forest (Conservation)

Act, 1980.

No any


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The wildlife (Protection)

Act, 1972

The C.R.Z. Notification,

1992

23 Whether there is any

Government Order/Policy

relevant/relation to the site

No any

24 Forest land involved

(Hectares)

No any

25 Whether there is any litigation

pending against the project

and/or land in which the

project is propose to be set

up?

Name of the Court

Case No

Orders/directions of the

court, if any and its

relevance with the

proposed project.

No any

26 Project Cost 5739.95 Lakhs (This cost for change in spent

wash treatment strategy )

(II) ACTIVITY

1. Construction, operation or decommissioning of the Project involving

actions, which will cause physical changes in the locality (topography, land

use, changes in water bodies, etc.)

Sl.

No.

Information/Checklist

confirmation

Yes/

No


quantities /rates, wherever possible)

with source of information data

1.1 Permanent or temporary change

in land use, land cover or

topography including increase

in intensity of land use (with

respect to local land use plan)

No The total land acquired for the Chemical

Division is 90.0 Acre.

The above proposal involves minor

construction activities for installation for

treatment of spent wash.

For the above unit, Environmental

Clearance was accorded by Honorable


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Ministry vide order no. J-

11011/151/2006-IA II (I) dated 20-06-

2006.

1.2 Clearance of existing land,

vegetation and buildings?

No The proposed increase in no. of

operational days of existing Distillery

and amendment of Spent wash

treatment system does not involve any

clearance of existing land, vegetation

and buildings.

1.3 Creation of new land uses? No No other land use other than industrial

will be created in the existing plant

premises

1.4 Pre-construction investigations

e.g. bore houses, soil testing?

No As plant has already been constructed

and in operation, no such investigations

or tests are envisaged.

1.5 Construction works? Yes Only minor construction activities will

be taken up for installing new

incineration boiler.

1.6 Demolition works? No No demolition works are envisaged as

the present proposal is only request for

amendments to increase of no. of

operational days of existing Distillery &

change in spent wash treatment

technology.

1.7 Temporary sites used for

construction works or Housing

of construction workers?

No Only minor construction activities will

be taken up for installing incineration

boiler.

Hence no temporary sites for

construction workers will be

constructed.

1.8 Above ground buildings,

structures or earthworks

including linear structures, cut

and fill or excavations

Yes Additional buildings, structures or

earthworks will be involved in

installation of new incineration boiler for

spent wash treatment.

1.9 Underground works including

mining or tunneling?

No No underground works will be involved

in present proposal.

Only foundation work will be done.

1.10 Reclamation works? No No such work will be involved in present

proposal.


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1.11 Dredging? No No such work will be involved in present

proposal.

1.12 Offshore structures? No No such work will be involved in present

proposal.

1.13 Production and manufacturing

processes?

No The process of Fermentation &

Distillation already exists and there is

no change. Only the spent wash

treatment system is proposed to be

changed.

1.14 Facilities for storage of goods or

materials?

No No additional storage of goods or

materials is envisaged.

1.15 Facilities for treatment or

disposal of solid waste or liquid

effluents?

Yes The present treatment is Bio-

methanation then RO plant followed by

Bio-composting.

Now we proposed 1280 KLPD spent

wash treatment strategy: Multiple Effect

Evaporator (MEE) and then Slop will be

burn in incineration boiler (Slop fired

travelling grate).

Due to the above proposed treatment

system we can operate distillery during

rainy season also.

In view of the above, we request

Honorable Ministry to permit us to

operate Distillery for 330 days.

The proposed treatment scheme is

enclosed as ANNEXURE– I for your kind

perusal.

1.16 Facilities for long term housing

of operational workers?

Yes The existing housing colonies of the

factory shall be utilized.

1.17 New road, rail or sea traffic

during construction or

operation?

No Already existing roads to the factory are

being utilized. No new roads envisaged

as a part of this proposed amendments.

1.18 New road, rail, air waterborne or

other transport infrastructure

including new or altered routes

and stations, ports, airports

etc?


being utilized. No new roads envisaged

as a part of this proposed amendments.


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1.19 Closure or diversion of existing

transport routes or

infrastructure leading to

changes in traffic movements?


being utilized. No closure of roads or

diversion is envisaged as a part of this

proposed amendments.

1.20 New or diverted transmission

lines or pipelines?

No New or diversion of transmission lines or

pipelines is proposed as a part of this

proposed amendments.

1.21 Impoundment, damming,

culverting, realignment or other

changes to the hydrology of

watercourses or aquifers?

No No impoundment, damming, culverting,

realignment or other changes to the

hydrology of watercourses or aquifers is

envisaged.

1.22 Stream crossings? No Not Applicable as no stream crossings

exists in the Plant site.

1.23 Abstraction or transfers of water

form ground or surface waters?

Yes The total water requirement for the

Distillery unit is 2880 m3/day @ 18.00

KL/KL of alcohol.

Industrial Purposes : 2830 m3/day

Domestic : 50 m3/day

There will not be any increase in water

requirement. In fact the water

requirement is being reduced due to

extraction and recycle of water (MEE

condensate) from Evaporator.

1.24 Changes in water bodies or the

land surface affecting drainage

or run-off?

No There will not be any change in water

bodies or the land surface affecting

drainage or run-off due to the proposed

amendments.

1.25 Transport of personnel or

materials for construction,

operation or decommissioning?

Yes There will be slight increase in traffic

during construction activity.

There will not be increase in traffic

during operation as no capacity

enhancement is proposed.

1.26 Long-term dismantling or

decommissioning or restoration

works?

No No dismantling or decommissioning or

restoration works are envisaged.

1.27 Ongoing activity during

decommissioning which could

have an impact on the

environment?

No No decommissioning activities are

involved as a part of this proposed

amendments


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1.28 Influx of people to an area in

either temporarily or

permanently?

No No Influx of people to an area in either

temporarily or permanently is

anticipated

1.29 Introduction of alien species? No There will not be any introduction of

alien species

1.30 Loss of native species or genetic

diversity?

No There will not be loss of native species or

Genetic diversity.

1.31 Any other actions? No Nil

2. Use of natural resources for construction or operation of the Project

(such as land, water, materials or energy, especially any resources which

are non-renewable or in short supply)

Sl.

No.


confirmation

Yes/

No




2.1 Land especially undeveloped or

agricultural land (ha)

No No additional land is envisaged for the

proposed amendment of increase in no.

of operational days and change of

treatment system.

2.2 Water (expected source &

competing users) unit: KLD

Yes The total water requirement for the

existing Distillery unit is 2880 m3/day

@ 18.00 KL/KL of alcohol.

Industrial Purposes : 2830 m3/day

Domestic : 50 m3/day

The water required which is being met

from ground water for the plant.

After installation of Evaporator in Spent

wash treatment system, recycling of

waste water will be increased so that

water requirement for the plant will

further reduce.

2.3 Minerals (MT) No No usage of minerals is envisaged

2.4 Construction material – stone,

aggregates, sand / soil

(expected source – MT)

Yes Construction materials will be procured

from nearby areas

2.5 Forests and timber (source –

MT)

No -


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2.6 Energy including electricity and

fuels (source, competing users)

Unit: fuel (MT), energy (MW) \

Yes Power generation : 6 MW

Power requirement: 2.5 – 3.0 MW use in

self consumption and surplus power will

be export to state power grid.

Fuel : Bagasse : 204 TPD

SLOP: 312 TPD

The power requirement increases due to

installation of MEE (Multi effect

evaporator) and Incineration boiler as a

part of Spent wash treatment system.

2.7 Any other natural resources

(use appropriate standard units)

No Nil

3. Use, storage, transport, handling or production of substances or

materials, which could be harmful to human health or the environment

or raise concerns about actual or perceived risks to human health

Sl.

No.


confirmation

Yes/

No




3.1 Use of substances or materials,

which are hazardous (as per

MSIHC rules) to human health

or the environment (flora, fauna,

and water supplies) .

Yes Used oil generated is being given to

SPCB authorized recyclers.

3.2 Changes in occurrence of

disease or affect disease vectors

(e.g. insect or water borne

diseases)

No No effect envisaged

3.3 Affect the welfare of people e.g.

by changing living conditions?

Yes The existing unit enabled local villagers

to get employment and improved the

business opportunities to the locals.

3.4 Vulnerable groups of people

who could be affected by the

project e.g. hospital patients,

children, the elderly etc.,

No No any

3.5 Any other causes No --


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4. Production of solid wastes during construction or operation or

decommissioning (MT/month)

Sl.

No.


confirmation

Yes/

No




4.1 Spoil, overburden or mine

wastes.

No Not applicable as it is a Distillery unit

4.2 Municipal waste (domestic and

or commercial wastes)

No Municipal waste generated is being

disposed to authorized Municipal

authorities.

4.3 Hazardous wastes (as per

Hazardous Waste Management

Rules)

Yes

Used oil is being disposed to SPCB

authorized recyclers.

Other Industrial Wastes

4.4 Surplus product No No any

4.5 Sewage sludge or other sludge

from effluent treatment.

Yes Sewage sludge is being treated in septic

tank and soak pit.

Secondary ETP sludge: 0.11 KLPD, used

as manure for horticulture purposes.

4.6 Construction and demolition

wastes

No NA

4.7 Redundant machinery or

equipment

No NA

4.8 Contaminated soil and other

materials

No NA

4.9 Contaminated soils and other

materials

No NA

4.10 Agriculture Waste No NA

4.11 Other solid waste Yes Fermenter Sludge : 40 – 45 Ton/Day

Total Fly ash generation : 59 Ton/Day


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5. Release of pollutants or any hazardous, toxic or noxious substances to air

(Kg/hr)

Sl.

No.


confirmation

Yes/

No




5.1 Emissions from combustion

of fossil fuels from stationary

or mobile sources

Yes A 40 TPH slop fired Travelling grate

Boiler is proposed. Boiler operations

shall result in emissions. A 70 m stack

along with 40 TPH boiler, with ESP as

APCS. The stack shall be of RCC with

internal fire-brick lining.

The exhaust gases from the ESP will be

discharged into the atmosphere through

a stack of adequate height for effective

dispersion of gases into the atmosphere

as per CPCB norms for effective

dispersion of PM, emissions into the

atmosphere.

5.2 Emissions from production

processes

Yes PM ,NOX,SO2,CO

5.3 Emissions from materials

handling including storage or

transport

Yes Dust emissions and fugitive emissions

shall arise from material handling and

transport. The control measures shall

include concrete/asphalt road

construction, water sprinkling, tarpaulin

cover on trucks carrying materials and

covered storage yard for fuel.

5.4 Emissions from construction

activities including plant and

equipment

Yes The present proposal involves

installation of Evaporator & a new Boiler

which requires minor construction

activities.

5.5 Dust or odours from handling

of materials including

construction materials,

sewage and waste

Yes Dust shall be generated during civil

construction and movement of vehicles.

These activities shall be for a short

duration and their impact shall be

minimized by taking the following


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measures:

Water sprinkling

Use of dust arresting panels/ sheets

Regular removal of construction

waste material

Proper storage of construction

material

Use of cover on trucks

Speed limit for vehicles

Earlier some minor odour generation

during fermentation and Bio composting

process. However Now due to proposed

spent wash treatment no such odour

generate.

There is no dust generation as ESP are

installed to the new boiler.

5.6 Emissions from incineration

of waste

No ESP will be install along with 70 Meter

proposed Stack. Hence no emissions will

occur.

5.7 Emissions from burning of

waste in open air (e.g. slash

materials, construction

debris)

No Not applicable

5.8 Emissions from any other

sources

No Not Applicable


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6. Generation of Noise and Vibration, and Emissions of Light and Heat:

Sl.

No.


confirmation

Yes/

No




6.1 From operation of equipment

e.g. engines, ventilation plant,

crushers

No All equipment’s installed in the unit are

of standard make manufactured as per

noise regulations stipulated by MoEF.

During operation phase, noise shall be

generated by the operation of pumps, air

compressors, boilers, TG set etc. as open

structure is there, no abnormal sound

level is expected. Persons working in the

high noise area will be provided the

required earplugs & earmuffs.

6.2 From industrial or similar

processes

No All equipment’s installed in the unit are

of standard make manufactured as per

noise regulations stipulated by MoEF.

The ambient noise levels in the plant are

well within the standards stipulated by

MoEF.

6.3 From construction or

demolition.

No The proposed installation of Multi Effect

Evaporator and a new Boiler involves

only minor construction activity. Hence

there will not be any much noise

generation during construction activity.

6.4 From blasting or piling No Not Applicable.

6.5 From construction or

operational traffic

No The proposed installation of Multi effect

Evaporator and new boiler involves only

minor construction activity. Hence there

will not be major vehicular movement.

6.6 From lighting or cooling

systems

No Not applicable

6.7 From any other sources No Not applicable


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7. Risks of contamination of land or water from releases of pollutants into the

ground or into sewers, surface waters, groundwater, coastal waters or the

sea

Sl.

No.


confirmation

Yes/

No




7.1 From handling, storage, use

or spillage of hazardous

materials

No Used oil is being disposed to SPCB

authorized recyclers

7.2 From discharge of sewage or

other effluents to water or the

land (expected mode and

place of discharge)

No It is ZERO discharge unit.

No waste water is disposed to outside

plant premise. Sanitary waste water

generated is being treated in septic tank

followed by soak pit.

Spent wash generated is being treated

by Bio-methanation < RO plant followed

by Bio-composting. Now we proposes,

after Multiple Effect Evaporator (MEE)

followed by Incineration (Slop fired

boiler).

7.3 By deposition of pollutants

emitted to air into the land or

into water

No Proposed 70m stack with ESP shall be

provided for the boiler.

7.4 From any other sources No

7.5 Is there a risk of long term

build up of pollutants in the

environment from these

sources?

No


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8. Risk of accidents during construction or operation of the Project, which

could affect human health or the environment

Sl.

No.


confirmation

Yes

/No




8.1 From explosions, spillages,

fires etc from storage

handling, use or production of

hazardous substances

No No such hazardous substances which lead

to explosions, spillages, fires etc from

storage, handling are being utilized or

produced in the existing unit

8.2 From any other causes No Not applicable

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g.

floods, earthquakes, landslides,

cloudburstetc)?

Yes There are very less chances of natural

disaster causing environmental changes

but as per our proper Disaster

management Plan & Environment

Management Plan if it will occur then we

will try to minimize the impacts of Natural

Disaster on project.

9. Factors which should be considered (such as consequential development)

which could lead to environmental effects or the potential for cumulative

impacts with other existing or planned activities in the locality

Sl.No

.


confirmation

Yes

/No


quantities /rates, wherever possible) with

source of information data

9.1 Lead to development of

supporting facilities,

ancillary development or

development stimulated

by the project which

could have impact on the

environment e.g.:

-Supporting

No The existing unit has enabled the local to

get employment and also increased the

business opportunities to the locals


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infrastructure

(roads, power supply,

waste or

waste water treatment,

etc.)

- housing development

- extractive industries

- supply industries.

- other

9.2 Lead to after-use of the

site, which could have an

impact on the

environment

No All precautionary measures are being taken

in the unit to avoid any impact on plant site.

9.3 Set a precedent for later

developments

Yes It will increase Ethanol production of the

country, which in turn in the long run could

lead to further industrial development and

considerable savings of Petrol.

9.4 Have cumulative effects

due to proximity to other

existing or planned

projects with similar

effects.

No The existing unit is an isolated industry and

not in cluster. A better planned and

executed project has to yield a better result

individually.

(III) ENVIRONMENTAL SENSITIVITY

Sl.

No.

Areas Name/

Identity

Aerial distance (within 15 km.) of

proposed project location boundary

1 Areas protected under

international conventions

national or local

legislation for their

ecological, landscape

No No any


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cultural or other related

value

2 Areas which are

important or sensitive for

ecological reasons

(Wetlands, watercourses

or other water bodies,

coastal zone, biospheres,

mountains, forests)

No River Rapti : 7.57Km in North

direction.

3 Areas used by protected,

important or sensitive

species of flora or fauna

for breeding, nesting,

foraging, resting, over

wintering, migration

No No any

4 Inland, coastal, marine or

underground waters

No

5 State, National

boundaries

No

6 Routes or facilities used

by the public for access to

recreation or other

tourist, pilgrim areas

No

7 Defense installations No

8 Densely populated or

built-up area

No The proposed project site lies in the

vicinity of city : Balrampur – 4.1 km

9 Areas occupied by

sensitive man-made land

uses (hospitals, schools,

places of worship,

community facilities)

No Some such areas exist in city :

Balrampur – 4.1 km


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balrampur chini mills ltd, chemical division...

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