ball valve knowledge

Copyright@2007Lanus Industries LLC USA.All right reserved.

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API 6D|6A|BS5351 BALL VALVE

LANUS INDUSTRIES LLC ● USA


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1 API 6D|BS5351 2pcs Split type Floating Ball Valve Page 3 2 API 6D|BS5351 2pcs & 3pcs Trunnion Mounted Ball Valve Page 4 3 API 600|API 6D Cast Steel|Stainless Steel Valve Page 5 4 Din Standard Cast Iron|Cast Steel|Stainless Steel Valve Page 6 5 JIS Marine Std Cast Iron|Cast Steel and Bronze Valve Page 7 6 BS,ANSI,DIN Std Bronze Steam Valve Page 8 7 Cooperated factory with API 6D|API 607|API6FA|DNV|ISO9001:2000 approval Certificate Page 9 8 Lanus Industries LLC introduction Page 10 9 Floating Ball Valve Design Feature Page 11~13

10 Fire Safe and Anti-Static Design Page 14 11 Opening Torque of Soft seated floating Ball Valve ( N.m ). Page 15 12 FLOATING BALL VALVE - FLOW COEFFICIENT CV Page 16 13 ANSI Cl 150~600Lbs Ball Valve’s specification and dimensions Page 17~20 14 3-Way Ball Valve’ specification and dimensions Pag 21~22 15 Creyogenic Ball Valve’s specification and dimensions 3 16 ANSI Cl 150~600# Cast Steel|Stainless Steel|Alloy Stainless Steel Pressure and

Temperature ratings Page 24

17 ANSI Cl 900~2500# Cast Steel|Stainless Steel|Alloy Stainless Steel Pressure and Temperature ratings

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18 Butt-welded end details Page 26 19 Stainless Steel Ball Valve Bearings Material Page 27 20 Engineering Data Page 28~29 21 How to avoid problems Page 30 22 Flange dimensions Page 31~36 23 Flange Chemical Compositions and Mechanical Properties Page 37 24 Moounting Flange Dimensions Page 38~40 25 Maximum Flange Torque Values Page 41 26 ASME Standard and Code nos Page 42~44 27 API Std and Specifications Page 45~46 28 BS Standard and Code nos Page 47


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Welcome to LANUS INDUSTRIES LLC — The LANUS is one of the leading wholesale suppliers of API 6D,API608,API607 and API 608 valves in the United States.

LANUS is headquartered in W.O USA. Our business mainly is supplied for North and South America and North Sea Oil and Gas industries. We manufactured all kinds of valves supplying for Oil and Gas Plant, petrol chemical, oil refineries and power plant. We also OEM manufacturing in accordance to customers design and requirement. Our valves are manufactured by our cooperated plant in Maxico,Europe,China,India,Korea,Taiwan and Japan etc,. Technical engineering and “Q.C” control engineer permanent stay at our cooperated plant.and our distributors covering North & South America,Europe,Middle,S.E.A countries etc,.

INTRODUCTION

Thank you for your interest in Lanus Industries LLC USA. I am pleased to take this opportunity to introduce our company and product line to you. Lanus was incorporated in 2005 with corporate headquarters, manufacturing and supplies API 6D, API 6A valves. Our cooperated factories with API 6A and API 6D monogram license holder and our cooperated plant is certified to ISO9001: 2000. LANSU is proud to offer the widest product line of any valve manufacturer in the world. This line includes, but is not limited to: Cast Steel,Forged Steel,Stainless Steel,Alloy Steel,Copper Alloy Gate, Globe and Check Valves, Plug Valve, HPT Butterfly Valve, Kniew Gate Valve, Safety and Relief Valve, Lever Guage Cock, Slide Expansion Joints, Unit body,2pcs Split body Floating Ball Valve,2pcs and 3pcs body Trunnion Mounted Ball Valve,metal to metal Seated Ball Valve, Orbit type Ball Valve and Plug Valve Fabricated Through Conduit Pipeline Gate Valves Pressure Seal Valves Bellow Seal Valves Creyogenic Valves etc,. Sub-Sea Valves Low and High Temperature Valve Lanus is unique in that all our valves are available in all ANSI and API pressure classes and virtually any metallurgy required. From cast iron,ductile iron,carbon steel and alloy steel to stainless steel and exotics including titanium and Aluminium Bronze, Lanus can accommodate the most ordinary and extraordinary requirements. We also kept some stock at our Cooperated Plant for prompt shipment, and level of services, product availability and competitive pricing rarely found in our industry. We thank you for interest in Lanus and look forward to providing solutions to your requirements. If you have any questions, please feel free to contact our office anytime. Sincerely, Managing Sales Director Lanus Industries LLC USA


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Floating Ball Valve Design Feature

3pcs Body Trunnion Moutned Ball Valve

Reduces Port & Full Port Ball Valve Parts Materials Design & Manufacture and Technical Specification

1 Design Feature and manufactuer Std API 6D,API 608, BS5351, and ASME B16.34/AWWA C507, MSS SP-72. 2 Bore Dimension API 6D, BS5351, 3 Wall Thickness: ASME B16.34, BS5351 4 Face to Face ( End to End ) Dimensions: ASME B16.10, API6D,DIN2501, DIN2543-2550, BS2080 5 Flange Dimensions: ASME B16.5 6 Test & Inspection: API 598, API 6D, BS5146 7 Body Material: WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3,CF3M,A105, LF22,F304,F316,F304L,F316L,CN7M, F11, F12, F51 8 Anti-Static Device Test API 598 9 Fire Safe Design and Test NACE MR-01-75 / API607/6FA

10 Temp & Pressure : API6D,ASME B16.34, BS5351

1. Shell Body Materials

Materials: WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3, CF3M,CN7M, F51

Temperature Applicant Items Materials Specifications Grade Deg C Deg F

1 Carbon Steel Forged Steel

WCB A105

A216 Gr WCB A105N -29 to 425 -20 to 800 Steam,Water,Oil,Oil vapour,Gas & General service

2 Low Cbn Steel LCB (LF2) A352 Gr. LCB -46 to 350 -50 to 660 Low temperature 3 Low Cbn Steel LCC A352 Gr. LCC -46 to 350 -50 to 660 Low temperature 4 Carbon Steel WC6(F11) Chromium Moly

1.25%Cr,0.5% Mo -29 to 590 -20 to 1100 Steam,Water,Oil,Oil vapour,Gas & General service

5 Carbon Steel WC9 F22 Chromium Moly 2.25%Cr,1% Mo -29 to 590 -20 to 1100 Steam,Water,Oil,Oil vapour,Gas & General service

6 Carbon Steel C5 Chromium Moly 5%Cr,0.5% Mo -29 to 650 -20 to 1200 Corrosive,Corrosive oil, refinery service

7 CF8M ( 316 ) A351 CF8M Stainless

18%Cr,9% Ni 2%Mo

-196 to 815 -320 to 1500 Low and high temperature corrosion resistance Creyogenic service also available upon request.

8 CF8 ( 304 ) A351 CF8 Stainless 18%Cr,8% Ni -196 to 815 -320 to 1500 Low and high temperature corrosion resistance

Creyogenic service also available upon request.

9 CF3M ( 316L) A351 CF3M Low Carbon Stainless 18%Cr,9% Ni

2%Mo -196 to 815 -320 to 1500 Low and high temperature corrosion resistance


10 CF3 ( 304L) A351 CF3 Low Carbon Stainless 18%Cr,8% Ni

-196 to 815 -320 to 1500 Low and high temperature corrosion resistance


11 CN7M Alloy

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A351 Gr. CN7M Stainless 19%Cr,29% Ni -196 to 425 -320 to 800 Low and high temperature corrosion resistance


2. Ball Materials and Coatings

Materials:WCB, WCC,WC6,WC9,C5,C12,LCB, LCC, CF8, CF8M, CF3, CF3M,CN7M, F51

Maarten

Notitie

Floating ball as well as trunnion "moutned" are mentioned here


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Standard Material Hardness

Thickness ( UM )

Max. Temperature ( 1 ) Applicants

HTC Titanium Nitride 3200 HV 2 – 4 1175 deg F / 482 deg F Suitable for “clean” services both liquid and gas. For gas or steam services up to to 356

deg F. HTCN

Carbo-Titanium Nitride 4500 HV 2 – 4 1454 deg F / 662 deg F Suitable for liquid or gas services with small presence of solids. For gas or steam Services up to 482 deg F.

HCR Chrome Nitride 3000 HV 6 – 8 1600 deg F / 1200 deg F Suitable for “clean” services both liquid and gas. Best on oxidizing media.

WC Tungsten Carbide 1100 HV 20 842 deg F / 842 deg F Suitable for liquid or gas services with high presence of solids. Not recommended in the

presence of caustic soda. CRC

Chrome Carbide 800 HV 20 1292 deg F / 1200 deg F Suitable for liquid or gas services with small presence of solids. Not recommended in the presence of caustic soda.

Optional Materials.

Pls contact LIV.

ST6 Stellite 6 1000 HV 20 1112 deg F / 662 deg F Suitable for liquid or gas services with small presence of solids.Best on

dry gas services or steam.

3. Metal Seat,Soft Seat,Seal & Packing Material 3a. Metal Seat Material

WCB,LCC,LCB,CF8,CF8M,CF3,CF8M etc,.

Material Hardness Thickness ( Um) Max.Temperature Applications

Standard NI-G Nickel Matrix + Graphite 120 HB NA 1290 deg F/ 842deg F Suitable for “clean” services both liquid and gas,Max.pressure 10,000 psig

Cu-G Copper Matrix + Graphite 100 HB NA 832 deg F / 842deg F

Suitable for “clean” services, both liquid and gas, Low fabrication factor, both in dry gas & steam services,

Compatible with : HTC, HTCN, HCR & ST6.

WC Tungston-Carbide 1100 HV 20 482deg F / 482 deg F

See BALL table.

Compatible with : WC/Max pressure : 1450 psig ( < 2”), 580 psig (< 3”). Optional Materials

ST6 Stellite 6 1000 HV 20 482deg F / 482 deg F

See BALL table.

Compatible with : WC/Max pressure : 1450 psig ( < 2”), 580 psig (< 3”).

3b. Soft Seat Material Deta

PTFE compared with other plastics, has a superior properties against chemicals and temperature. Because of such excellent properties, PTFE has a

wide application as a sealing material. PTFE gasket is manufactured by molding method with PTFE…..

PTFE RPTFE Molon ( Nylon+MoS2 ) PEEK

Tensile Strength (Mpa) 24.8 25.4 75~100 91 Compressive Strength (Mpa) 35 52 100~140 137

Elongation (%) 250 120 10~30 50 Hardness(SH.A) 56 60 78 82 Water Absorption (%) <0.01 <0.01 0.7 0.12 Specific Gravity (G/cm3) 2.2 2.2 1.2 1.35 Temperature Range (°F) -300~400 -150~425 -40~300 -150~500 Pressure Rating (Class) 150~600 150~600 150~1500 150~2500

Service Application Chemical & Cryogenic

Chemical & Cryogenic

High Pressure & Low Temperature

High Pressure & High Temperature

Nylon 1010 Nylon 12 Devlon V Delrin Tensile Strength (Mpa) 55 60 80 68 Compressive Strength (Mpa) 70 79 140 110

Elongation (%) 150 200 5.37 220 Hardness(SH.A) 70 75 78 78 Water Absorption (%) 0.3 0.2 0.1 0.2 Specific Gravity (G/cm3) 1.04 1.01 1.14 1.41 Temperature Range (°F) -40~200 -58~250 -150~300 -58~230 Pressure Rating (Class) 600~1500 600~1500 150~1500 150~1500


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Service Application High Pressure & Low Temperature




3c. Seal Material Viton A NBR Viton B HNBR (HSN) Viton AED

Temperature range (°F) -20~400 -50~250 -20~400 -40~320 -20~480

Hardness (SH.A) 70 70 70 80 90

Specific Gravity (G/cm3)

1.85 1.2 1.85 1.33 1.9

Service Application

Petroleum Oils, Gasoline,

Transmission Fluid

Petroleum Oils, Water,

Hydraulic Oils

Mineral Acid, Steam, MTBE

Petroleum Oils, H2S & CO2

Anti-Explosive Decompression

3d. Gasket Material Flexible Graphite Spiral Wound

316+Graphite PTFE Spiral Wound Monel + PTFE

Temperature Range ( Deg F) -300~900 -300~900 -200~400 -300~400

PH 0~14 0~14 0~14 -0~14

Service Application Fire-Safe Fire-Safe Cryogenic, High Corrosive High Corrosive

Pretightening

4. Packing flat-surface tightness We used to put packing around the stem and compact to ensure tightness of the stem which sticks out of the cover. But

now we apply the retightening force of the spring to the surface between the packing and that between the stem shoulderand the cover shoulder to ensure tightness. The opening torque will be reduced.

5. Lever Handle and Actuator

Lever Handle Gear Box Aluminum Housing Actuator

Manual Actuator Decluchtable Actuator Quator Turn Actuator

Pneumatic Actuator Electric Actuator

Electric Actuator Electric Actuator


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Fire Safe and Anti-Static Design for Slide Entry Floating Bore Ball Valves Design Feature Fire Safe and Anti-Static Design – Floating Ball Valve

a. Fire Safe Seat Sealing

floating ball valves’ fire safe is designed in accordance with API 607 & API SPEC 6FA. When non-metal resilient seats are destroyed in a fire, the upstream medium pressure push the ball into the downstream metal seat lip to cut off the line fluid and prevent the internal leakage due to a secondary metal-to-metal seals.

b. Blow-out Proof Stem c. Anti-Static Device

The stem is designed with integral T-type shoulder to provide blow-out proof effectively. It is internally inserted as the backseat function to assure stem sealing safety at all pressures

Antistatic devices between ball & stem and stem & body are assembled by a spring & a stainless steel ball, which ensure all metal valve parts are grounding.

d. Low Emission Packing

Because of frequent opening and closing of the valve, normal graphite granule can be drawn by the stem, which will cause leakage. Lanus designed low emissions valve use special low emissions packing to ensure the seal of stem. The cone packing is made of expanding graphite in die-formed rings and has features of heat resistance, less stress relaxation and low creep. With this special structure, it allows for a low-friction on rotary & rising stem valve, therefore providing the stabilized sealing performance for long cycle life. For low temperature service, the standard V shape PTFE packing rings are used for low emissions control.

e. Controlled Stem and Stuffing Box Finish It’s also a key point to control the stem and stuffing box finish when machining. The stem is made by cold rolling and stem surface finish is controlled by Ra0.4, which can reduce friction for stem moving and ensure the graphite to fill and migrate into the stems micro scratches, and function as a lubricant to reduce stem leakage. The stuffing box surface is controlled within Ra1.6 and Ra3.2 for better holding of the packing ring and results in a better sealing performance.

f. Live Loaded Gland Flanges n normal case, valve packing is tighten by gland and gland bolting. During the service, the gland load retention will be reduced by long time pressure from medium, which will cause possible leakage with loosened packing. VIZA designed low emissions valve use a set of Belleville springs installed on each gland stud to provide a continuous compressive force on gland, which guarantees permanent load retention for the stem packing to avoid fugitive emissions.


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Opening Torque of Soft seated floating Ball Valve

( N.m ).

The operation torque data of soft seated floating ball valves in the following table are calculated based on normal temperature and clean medium. As selecting actuator, it is suggested that drive torque of actuator be more than 1.3 times the operation torque of ball valves at least in case of high temperature and low temperature working conditions or unclean medium, it is

possible hat valve operation torque gets increased, which should be taken onto full consideration as selecting actuators. Operation torque for metal to metal sealed floating ball valve is about 4 time that of soft sealed floating ball valve.

Size In ISO5211 CL 150 Lbs CL 300 Lbs CL 600 Lbs CL 900 Lbs CL 1500 Lbs CL 2500 Lbs

1/ 2” 7 10 17 25 35 - 3/ 4”

F03/F04 10 16 24 35 50 -

1 16 25 40 65 100 - 1.1/4 24 35 60 100 150 - 1.1/2

F05/F06 35 50 90 150 180 -

2 50 70 110 180 270 - 2.1/2

F10 80 100 165 - - -

3 120 160 300 - - - 4 180 280 600 - - - 5 280 600 - - - - 6

F10/F12

540 1000 - - - - 8 F14 960 2100 - - - -

10 1800 - - - - - 12 - - - - - - 14

F16 - - - - - -

16 - - - - - - - 18 - - - - - - - 20 - - - - - - - 24 - - - - - - -

Notes 1 For Reduces Port,Full Port series valves, Short and Long Body series valves, torque is the same. 2 All valves are in normal temperature, with PTFE seat for Class 150~300 Lbs and Nylon seat for Class 600~1500 Lbs. 3 For cryogenic ball valve, torque will be 2~2.5 times the above torque.

4 . Torque shown in this table is to be used as a guide for actuator selection. A safety factor of 1.5 is recommended for actuator

5 Torque may be changed according to different medium and trim material.


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FLOATING BALL VALVE – FLOW COEFFICIENT CV Class 150 – 600 Lbs Class 900 Lbs Cl 1500 Lbs Class 2500 Lbs

Size Full Bore Reduced

Bore Full Bore Reduced Bore Full Bore Reduced

Bore Full Bore Reduced Bore

1/2 24 14 24 14 24 14 24 14 3 / 4 55 31 55 55 55 31 56 31

1 100 55 100 100 100 55 100 55 1.1/4 160 85 160 160 160 85 160 85 1-1/2 260 123 260 260 260 123 260 123

2 450 218 450 450 450 218 330 160 2-1/2 720 340 720 720 720 340 610 240

3 1100 490 1100 1100 1100 490 770 350 4 2200 880 2200 2200 2200 860 1700 680 5 3000 1380 3000 3000 3000 1380 2300 1060 6 5500 1980 5500 5100 5100 1840 4200 1500 8 10000 3500 10000 9100 9100 3200 7900 2800 10 17000 5460 17000 15300 15300 4900 13300 4300 12 24000 7900 24000 21500 21500 7100 18400 6100 14 28000 10700 26000 24900 24900 9500 - - 16 36000 14000 33800 31500 31500 12300 - - 18 46000 18000 43300 - - - - - 20 57000 22000 53300 - - - - - 24 75000 31500 70200 - - - - - 26 84000 37000 - - - - - - 28 93000 43000 - - - - - - 30 102000 49000 - - - - - - 32 110500 56000 - - - - - - 36 133000 71000 - - - - - -

Note: 1. The flow coefficiency “Cv” of a valve is the flow rate in Gallons /minute of 60°F water through a fully opened valve, at a pressure drop of 1 psi across the vavle. 2. All the ball valves are in full bore.


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BS5351 CL 150 ~ 600 Lbs 2pcs Split Body Floating type Full or Reduce Port Ball Valve

Blowout Proof Stem, Fire Safe and Anti-Static.

FULL PORT BALL VALVE FIGURE REFERENCE NUMBERS

FT150FP FT300FP FT600FP FT900FP FT1500FP FT2500FP - -

REDUCED PORT BALL VALVE FIGURE REFERENCE NUMBERS

FT150RP FT300RP FT600RP FT900RP FT1500RP FT2500RP - -

Design Feature

DESIGN STANDARDS ASME B16.34 Range: One / Two Piece Bolted Body Floating / Full Bore / Reduced Bore Flanged

Materials: ASTM A216 WCB/WCC/ASTM A352 316 Size / Class Range: 1/2” – 12” Class 150 – Class 600

Features: Tight Shut-off to ASME / FCI 70-2 Class VI Zero Leakage (Upon request) Material of Construction


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Material of Construction ( Main Part Material) Carbon Steel Low Temp.Carbon Steel Body Stainless Steel

No Materials Cast Steel/Forged

Steel LCB CF8 CF8M CF3 CF3M

1 Body A216 WCB / A105 A350 LF2 A352 LF2 A351 CF8 A351 CF8M A351 CF3M A351 CF3M 2 L-body A216 WCB / A105 A350 LF2 A352 LF2 A351 CF8 A351 CF8M A351 CF3M A351 CF3M 3 R-body A216 WCB A105 A350 LF2 A352 LF2 A351 CF8 A351 CF8M A351 CF3M A351 CF3M 4 Ball A105/Ep.Cr/A182 F304/

A182 F316 A105/Ep.Cr/A182 F304/A182

F316 A182 F304/A182 F316 A182 F304 A182 F316 A351 CF3M A351 CF3M

5 Master Stem A105/Ep.Cr/A182 F304 /A182/F316

A105/Ep.Cr/A182 F304 /A182/F316 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L

6 Seat A105/Ep.Cr/A182 F304 /A182 F316

A105/Ep.Cr/A182 F304/A182 F316 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L

7 Seat Ring PTFE,POM or HF(Co-CrA) PTFE,POM or HF(Co-CrA) PTFE,POM or HF(Co-CrA) PTFE,POM or HF(Co-CrA) PTFE,POM or HF(Co-CrA) PTFE,POM or HF(Co-CrA) PTFE,POM or HF(Co-CrA)

8 Gasket PTFE or Flexible Graphite & S.Steel

PTFE or Flexible Graphite & S.Steel






9 O-Ring PTFE / VITON PTFE / VITON PTFE / VITON PTFE / VITON PTFE / VITON VITON VITON 10 Trunnion A182 F6 A182 F6 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L

11 Spring AISI 6160 17-17PH(inconel for NACE)Ni-Cr Alloy

AISI 6160 17-17PH(inconel for NACE)Ni-Cr Alloy






12 Drain plug A182 F6 A182 F316 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L

13 Bolt A193 B7 A320 L7 A193 B8 A193 B8M

A193 B7 A320 L7 A193 B8 A193 B8M

A193 B7 A320 L7 A193 B8 A193 B8M

A193 B7 A320 L7 A193 B8 A193 B8M

A193 B7 A320 L7 A193 B8 A193 B8M

A193 B7 A320 L7 A193 B8 A193 B8M

A193 B7 A320 L7 A193 B8 A193 B8M

14 Stem beating PTFE or S.Steel and Graphite PTFE or S.Steel and Graphite PTFE or S.Steel and Graphite PTFE or S.Steel and

Graphite PTFE or S.Steel and Graphite PTFE or S.Steel and Graphite

PTFE or S.Steel and Graphite

15 Stem seat PTFE / VITON PTFE / VITON PTFE / VITON PTFE / VITON PTFE / VITON PTFE PTFE

16 Stem spring 17-17PH(inconel for NACE)Ni-Cr Alloy

17-17PH(inconel for NACE)Ni-Cr Alloy






17 Small ball A182 F304 / A182 F316 A182 F304 / A182 F316 A182 F304 / A182 F316 A182 F304 / A182 F316 A182 F304 / A182 F316 A182 F304 A182 F316 A182 F304 A182 F316

18 Trunnion beating PTFE or Stainless Steel and Graphite

PTFE or Stainless Steel and Graphite






19 Plug A105 A182 F6 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L 20 Spring seat A105 A182 F6 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L

21 Bonnet Bolt A193 B7 A320 L7 A320 B8 A193 B8M

A193 B7 A320 L7 A320 B8 A193 B8M

A193 B7 A320 L7 A320 B8 A193 B8M

A193 B7 A320 L7 A320 B8 A193 B8M

A193 B7 A320 L7 A320 B8 A193 B8M

A193 B7 A320 L7 A320 B8 A193 B8M

A193 B7 A320 L7 A320 B8 A193 B8M

22 Bonnet Nut A194 2H A194 4 A194 8 A194 2H A194 4 A194 8 A194 2H A194 4 A194 8 A194 2H A194 4 A194 8 A194 2H A194 4 A194 8 A194 2H A194 4 A194 8 A194 2H A194 4 A194 8

23 Pin Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel Carbon Steel or Alloy Steel

Carbon Steel or Alloy Steel

24 Gland A182 F6 A182 F6 A182 F6 A182 F304 A182 F316 A182 F316L A182 F316L 25 Gland flange A216 WCB A350 LF2 A352 LCB A351 CF8 A351 CF8M A351 CF3M A351 CF3M

26 Stem packing PTFE or Flexible Graphite PTFE or Flexible Graphite PTFE or Flexible Graphite PTFE or Flexible Graphite PTFE or Flexible Graphite PTFE or Flexible Graphite PTFE or Flexible Graphite

27 Bonnet A216 WCB A105 A350 LF2 A352 F6 A350 LF2 A351 CF8 A351 CF8M A351 CF3M A351 CF3M


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CLASS

2pcs Split type Side entry Floating Ball Valve

CLASS 150Lbs Full / Reduce Bore Ball Valve Dimension Dimensions in Millimeters/Unit Weight in Kg

Full Bore / Reduce Ball Valve Dimension CLASS 150Lbs Full / Reduce Bore Ball Valve Dimension

Cl 150-280psi @100 deg F |End to End according to ANSI B16.10 Std Dimensions in Millimeters/Unit Weight in Kg

Size/MM IN 1/ 2 3/ 4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 10 12 - - - - - - - - A(L) -RF mm 108 117 127 140 165 178 190 203 229 356 394 457 533 610 - - - - - - - -

A-RTJ mm 119 130 140 153 178 191 203 216 242 369 407 470 546 - - - - - - - - - B mm 140 140 150 180 200 250 300 350 500 800 800 1000 1500 - - - - - - - - - C mm 85 90 99 105 126 142 165 178 230 280 310 350 457 529 - - - - - - - -

FB 15 19 25 30 38 51 65 76 102 125 152 203 254 304 - - - - - - - - D (N.B)

RB 10 12.5 17 25 30 38 50 58 76 100 114 144 187 - - - - - - - - - ISO5211 F3 F3 F5 F5 F5 F7 F7 F7 F10 F10 F10 F14 F16 F16 - - - - - - - -

Cv 18 40 65 - 150 260 - 980 1600 - 4100 8850 14700 - - - - - - - - Torque 44 53 71 - 177 221 - 531 1062 - 2213 4425 12300 17700 - - - - - - - - LEVER KG 3 4 5 7 8 12 18 24 38 60 82 145 230 - - - - - - - - - GEAR KG - - - - - - - - 53 79 102 185 280 - - - - - - - - -

CLASS 300Lbs Full / Reduce Bore Ball Valve Dimension Cl 300-740psi @100 deg F |End to End according to ANSI B16.10 Std

Dimensions in Millimeters/Unit Weight in Kg Size/MM In 1/ 2 3/ 4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 10 12 - - - - - - - - A(L) -RF mm 140 152 165 178 190 216 241 283 305 381 403 502 568 648 - - - - - - - -

A-RTJ mm 151 165 178 191 203 232 257 299 321 397 419 518 546 - - - - - - - - - B mm 140 140 150 180 200 250 300 350 500 800 800 1000 1500 - - - - - - - - - C mm 85 90 99 105 126 142 165 178 230 280 310 350 457 529 - - - - - - - -

FB 15 19 25 30 38 51 65 76 102 125 152 203 254 304 - - - - - - - - D (N.B) RB 10 12.5 17 25 30 38 50 58 76 125 114 144 187 - - - - - - - -

Cv 18 40 65 - 150 260 - 980 1600 - 4100 8850 14700 - - - - - - - - Torque 71 71 80 - 221 310 - 797 1549 - 3098 6638 14160 - - - - - - - -

3ISO5211 F3 F3 F5 F5 F5 F7 F7 F7 F10 F10 F10 F14 F16 - - - - - - - -

LEVER KG 3 5 6 8 11 16 24 34 56 86 125 222 345 - - - - - - - - - GEAR KG - - - - - - - - 52 76 124 163 267 - - - - - - - - -


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Dimensions in Millimeters/Unit Weight in Kg Size/MM IN 1/ 2 3/ 4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 10 - - - - - - - - - A(L) -RF m 165 190 216 229 241 292 330 356 432 508 - - - - - - - - - - - -

A-RTJ mm - - - - - - - - - - - - - - - - - - - - - - B mm 140 140 140 150 180 200 250 300 350 500 800 800 1000 - - - - - - - - - C mm 75 79 83 114 120 125 156 172 220 250 - - - - - - - - - - - -

FB 15 20 25 30 40 50 65 80 100 125 150 200 250 - - - - - - - - - D (N.B) RB 10 12.5 17 25 30 38 50 58 76 100 114 144 187 - - - - - - - - -

LEVER KG 5 7 9 13 17 25 42 56 85 - - - - - - - - - - - - - GEAR KG - - - - - - - 76 123 - - - - - - - - - - - - -

CLASS 900Lbs Full / Reduce Bore Ball Valve Dimension Cl 900-2225 psi @100 deg F |End to End according to ANSI B16.10 Std

Dimensions in Millimeters/Unit Weight in Kg Size/MM In 1/ 2 3/ 4 1 1.1/4 1.1/2 2 2.1/2 3 4 5 6 8 10 - - - - - - - - - A(L) -RF mm 216 229 254 279 305 371 - - - - - - - - - - - - - - - -

A-RTJ mm - - - - - - - - - - - - - - - - - - - - - - B mm 150 150 200 250 250 350 - - - - - - - - - - - - - - - - C mm 98 105 110 120 125 160 - - - - - - - - - - - - - - - -

FB 15 20 25 30 40 50 - - - - - - - - - - - - - - - - D

RB 10 12.5 17 25 30 38 - - - - - - - - - - - - - - - - LEVER KG 9 13 16 24 31 45 - - - - - - - - - - - - - - - - GEAR KG - - - - - - - - - - - - - - - - - - - - -



A-RTJ mm - - - - - - - - - - - - - - - - - - - - - - B mm 182 200 250 300 350 500 - - - - - - - - - - - - - - - - C mm 98 105 110 120 130 160 - - - - - - - - - - - - - - - -

FB 15 20 25 30 40 50 - - - - - - - - - - - - - - - - D




A-RTJ mm - - - - - - - - - - - - - - - - - - - - - - B mm 182 200 250 300 350 500 - - - - - - - - - - - - - - - - C mm 98 105 110 120 130 160 - - - - - - - - - - - - - - - -

FB 15 20 25 30 40 50 - - - - - - - - - - - - - - - - D



21

THREE PIECE – THREE WAY, REDUCED & FULL BORE BALL VALVE

FT300RP

Fig. 3W150LFP & Fig. 3W300LFP Fig. 3W150LRP & Fig. 3W300LRP


22

THREE PIECE – THREE WAY, REDUCED & FULL BORE BALL VALVE

Fig. 3W150HFP & Fig. 3W300HFP Fig. 3W150HRP & Fig. 3W300HRP


23

CRYOGENIC SERVICE BALL VALVE Cl 150~600 Lbs & 800,1000,2000Lbs Full bore & Reduced Bore

Fig. CYN150FP Fig. CYN300FP Fig. CYN600FP Fig. CYN150RP Fig. CYN300RP Fig. CYN600RP Fig. CYN800FP Fig. CYN1000FP Fig. CYN2000FP Fig. CYN800RP Fig. CYN1000RP Fig. CYN2000FP


24

PRESSURE AND TEMPERATURE RATINGS Maximum Allowable Non-Shock Pressure, psig. ANSI/ASME B 16.34-1988 Class 150, 300, & 600

Service Temperature Class 150 Class 300 Class 600

°F °C WCB (a)

WC1 (b)

WC6 (c)

WC9 (c) C5 WCB

(a) WC1 (b)

WC6 (c)

WC9 (c) C5 WCB

(a) WC1 (b)

WC6 (c)

WC9 (c) C5

-20 to 100 200 300

-29 to 38 93 149

285 260 230

265 260 230

290 260 230

290 260 230

290 260 230

740 675 655

695 680 655

750 710 675

750 715 675

750 750 730

1480 1350 1315

1390 1360 1305

1500 1425 1345

1500 1430 1355

1500 1500 1455

400 500 600

204 260 316

200 170 140

200 170 140

200 170 140

200 170 140

200 170 140

635 600 550

640 620 605

660 640 605

650 640 605

705 665 605

1270 1200 1095

1280 1245 1210

1315 1285 1210

1295 1280 1210

1410 1330 1210

650 700 750

343 371 399

125 110 95

125 110 95

125 110 95

125 110 95

125 110 95

535 535 505

590 570 530

590 570 530

590 570 530

590 570 530

1075 1065 1010

1175 1135 1065

1175 1135 1065

1175 1135 1065

1175 1135 1065

800 850 900

427 454 482

80 65 50

80 65 50

80 65 50

80 65 50

80 65 50

410 270 170

510 485 450

510 485 450

510 485 450

500 440 355

825 535 345

1015 975 900

1015 975 900

1015 975 900

995 880 705

950 1000 1050

510 538 566

35 20

35 20

35 20 20*

35 20 20*

35 20 20*

105 50

280 165

380 225 140

380 270 200

260 190 140

205 105

560 330

755 445 275

755 535 400

520 385 280

1100 1150 1200

593 621 649

20*

20*

20* 20* 20*

95

115

105 70 45

190

225

205 140 90

Hydrostatic Shell

Test Pressure 450 400 450 1125 1050 1125 2225 2100

2250

Fluid 314 292 319 814 765 825 1628 1529 1650 Valve Closure

Test Pressure

Gas 80 80 80

Notes:

(a)—Permissible, but not recommended for prolonged usage above about 427°C (800°F). (b)—Permissible, but not recommended for prolonged usage above about 454°C (850°F). (c)—Not to be used over 1100°F. * For welded end valves only. Flanged end ratings terminate at 538°C (1000°F).


25

Pressure-Temperature Ratings Cl 900, 1500, & 2500

(comply with ANSI B16.34-1981-Standard Class) Steel, Nickel Alloy and Other Special Alloys Working Pressure, PSIG

Class Temp F

Temp C

A216 WCB

A105

A217 C5

A217 WC6 A182 F11

A217 WC9 A182 F22

A352 LCB

A352 LC3 A350 LF3

A351 CF8M A182 F316

A351 CF3M

A351 CF8 A182 F304

A351 CF3

A351 CF8C

A351 CN7M

Class 1500

-20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

2220 2025 1970 1900 1795 1640 1610 1600 1510 1235 805 515 310 155

- - - - - - - - - -

2250 2250 2185 2115 1995 1815 1765 1705 1595 1490 1315 1060 780 575 420 310 205 135

- - - - - -

2250 2135 2020 1975 1925 1815 1765 1705 1595 1525 1460 1350 1130 670 410 290

- - - - - - - -

2250 2150 2030 1945 1920 1815 1765 1705 1595 1525 1460 1350 1130 805 595 340

- - - - - - - -

2085 1970 1915 1850 1745 1600 1570

- - - - - - - - - - - - - - - - -

2250 2250 2185 2115 1995 1815 1765

- - - - - - - - - - - - - - - - -

2160 1860 1540 1540 1435 1355 1330 1295 1270 1245 1215 1180 1160 1090 1080 985 825 620 545 410 310 225 175 125

2160 1860 1540 1540 1435 1355 1330 1295 1270 1245 1215

- - - - - - - - - - - - -

2160 1800 1410 1410 1310 1245 1225 1210 1195 1180 1165 1150 1125 965 925 770 585 465 330 245 185 145 105 70

2160 1800 1410 1410 1310 1245 1225 1210 1195 1180

- - - - - - - - - - - - - -

2160 1910 1765 1665 1555 1475 1440 1405 1385 1370 1330 1295 1160 1090 1080 965 825 515 370 280 205 155 125 105

1800 1670 1570 - - - - - - - - - - - - - - - - - - - - -

Class 2500

-20 to 100 200 300 400 500 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500

3705 3375 3280 3170 2995 2735 2685 2665 2520 2060 1340 860 515 260

- - - - - - - - - -

3750 3750 3640 3530 3325 3025 2940 2840 2660 2485 2195 1765 1305 960 705 515 345 225

- - - - - -

3750 3560 3365 3290 3210 3025 2940 2840 2660 2540 2435 2245 1885 1115 685 480

- - - - - - - -

3750 3580 3385 3240 3200 3025 2940 2840 2660 2540 2435 2245 1885 1340 995 565

- - - - - - - -

3470 3280 3190 3085 2910 2665 2615

- - - - - - - - - - - - - - - - -

3750 3750 3640 3530 3325 3025 2940

- - - - - - - - - - - - - - - - -

3600 3095 2795 2570 2390 2255 2220 2160 2110 2075 2030 1970 1930 1820 1800 1610 1370 1030 910 685 515 380 290 205

3600 3095 2795 2570 2390 2255 2220 2160 2110 2075 2030

- - - - - - - - - - - - -

3600 3000 2640 2350 2185 2075 2040 2015 1990 1970 1945 1920 1870 1610 1545 1285 980 770 550 410 310 240 170 120

3600 3000 2640 2350 2185 2075 2040 2015 1990 1970

- - - - - - - - - - - - - -

3600 3180 2940 2770 2590 2460 2400 2340 2305 2280 2220 2160 1930 1820 1800 1610 1370 855 615 465 345 255 205 170

3000 2785 2615 - - - - - - - - - - - - - - - - - - - - -


26


27

Stainless Steel Ball Valve Bearings Material

Abbott Ball is the leading manufacturer of semi-precision Stainless Steel Balls. Abbott Stainless Steel balls are used in valve pumps, nail polish and spray paint bottles for agitation, sprinkling systems, appliance components, casters, drawer slides, locking mechanisms, semi-precision bearings and a host of other industrial and consumer products.

Abbott Ball offers a wide range of Stainless Steel materials such as 302, 304, 316, 316L, 316L VM, 420, 430, 440, and Nitronic 50. All of our Stainless Steel balls are passivated. Other Stainless Steel materials are available upon request.

Strength & Corrosion Properties Ball is the leading manufacturer of semi-precision Stainless Steel Balls. Abbott Stainless Steel balls are used in valve pumps, nail polish and spray paint bottles for agitation, sprinkling systems, appliance components, casters, drawer slides, locking mechanisms, semi-precision bearings and a host of other industrial and consumer products. Abbott Ball offers a wide range of Stainless Steel materials such as 302, 304, 316, 316L, 316L VM, 420, 430, 440, and Nitronic 50. All of our Stainless Steel balls are passivated. Other Stainless Steel materials are available upon request.

Stainless Steel Balls: Physical Properties and Composition (by percentage) 302 304 316 316L 316L VM 420 430 440-C Nitronic 50

Chrome 17 - 19 18 - 20 16 - 18 16 - 18 .20 12 - 14 16 - 18 16 - 18 20.5 - 23.5 Carbon .15 max .08 max .08 max .03 max .005 .15 min .12 max .95 - 1.2 .06 min Nickel 8 - 10 8 - 10.5 10 - 14 10 - 14 .15 --- --- --- 11.5 - 13.5

Manganese 2 max 2 max 2 max 2 max .04 1 max 1 max 1 max 4.0 - 6.0 Silicon 1 max 1 max 1 max 1 max .05 1 max 1 max 1 max 1 max

Phosphorous .045 max .045 max .045 max .045 max .005 .0450 max .040 max .040 max .040 max Suphur .03 max .03 max .03 max .03 max .005 .03 max .03 max .03 max .03 max

Chrome 17 - 19 18 - 20 16 - 18 16 - 18 .20 12 - 14 16 - 18 16 - 18 20.5 - 23.5 Carbon .15 max .08 max .08 max .03 max .005 .15 min .12 max .95 - 1.2 .06 min Nickel 8 - 10 8 - 10.5 10 - 14 10 - 14 .15 --- --- --- 11.5 - 13.5

Manganese 2 max 2 max 2 max 2 max .04 1 max 1 max 1 max 4.0 - 6.0 Silicon 1 max 1 max 1 max 1 max .05 1 max 1 max 1 max 1 max

Phosphorous .045 max .045 max .045 max .045 max .005 .0450 max .040 max .040 max .040 max Suphur .03 max .03 max .03 max .03 max .005 .03 max .03 max .03 max .03 max

Molybdenum --- --- 2 - 3 2 - 3 .10 --- --- .75 max 1.5 - 3

Hardness N/A N/A N/A N/A N/A RC 48 min N/A RC 58 min N/A

Size Range As small as

0.3mm As small as

0.3mm As small as

0.3mm As small as

0.3mm As small as

0.3mm As small as

0.3mm As small as

0.3mm As small as

0.3mm As small as

0.3mm Grades 3

5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

3 5 10 25 50 100 200 500 1000 2000

Character-

istics Slighty

Magnetic Austenitic

Good corrosion resistance Retains tensile

strength at high

temper- atures

Slighty Magnetic Austenitic

Good corrosion resistance Retains tensiles

trength at high temper-

atures

Non-Magnetic Austenitic Excellent corrosion resistance

Higher tensile

strength than 302

Non-MagneticAustenitic Excellent corrosion resistance

Lower carbon content than regular 316

Non-Magnetic Austenitic Excellent corrosion resistance Surgical

steel Per ASTM-

F138

Magnetic Harden- able Fair corrosion

resistance

Magnetic Ferritic Fair to good

corrosion resistance

Magnetic Harden-

able Ferritic

Fair corrosion resistance

Non-Magnetic Austenitic Superior corrosion resistance

General Usage Dispenser valve balls

Dispenser valve balls

Dispenser valve balls

Jewelry Jewelry, and Human Implant Applica-

tions

Balls requiring a

combin- ation of hardness

and corrosion resistance

Cosmetic, nail polish

and dispenser

pumps

Bearing balls

Dispenser valve balls, Corrosive chemic


28

ENGINEERING DATA

VALVE TESTING 100% of valves manufactured by Lanus are tested in excess of API 6A and API 6D requirements, prior to shipping.

LEAKAGE RATES STANDARD SOFT SEATED METAL SEATED CRYOGENIC

API 6A| API 6D ISO 5208 Rate A ISO 5208 Rate D (1) BS 12266-1 - Rate D (1)

*Please consult the factory.

STANDARD PERFORMANCE TEST 1 Visual & dimensional check 4 Low pressure air seats test 2 High pressure hydrostatic shall test 5 Stem torque check 3 High pressure hydrostatic seats test

RATING(1) BODY TEST H.P.SEAT TEST AIR SEAT TEST

PSI BAR KG/CM2 PSI BAR KG/CM2 PSI BAR KG/CM2 PSI BARE KG/CM2 ANSI 150 275 19 19.3 413 28.5 29 303 20.9 21 100 6 7 ANSI 300 720 50 51 1080 75 77 792 55 56 100 6 7 ANSI 600 1440 99 101 2160 148.5 152 1584 108.9 111 100 6 7 ANSI 900 2160 149 152 3240 223.5 228 2376 163.9 167 100 6 7

ANSI 1500 3600 248 253 5400 372 380 3960 272.8 278 100 6 7 ANSI 2500 5988 413 421 8982 619.5 632 6587 454.3 463 100 6 7 API 3000 3000 207 210 4500 310.5 315 3300 227.7 231 100 6 7 API 5000 5000 345 352 7500 517.5 528 5500 379.5 387 100 6 7

API 10000 10000 690 703 15000 1035 1055 11000 759 773 100 6 7 (1) Typical only – Rating pressure may change for different materials.

(2) Conversin Factors 1 bare = 14.5 psi & 1bar = 0.981 kg/cm2 & 1 bar = 100kpa 1kg/cm2 = 14.22 psi.

QUALITY STANDARDS

AMERICAN PETROLEUM INSTITUTE - API BRITISH STANDARDS API 6D API 6FA API 598 BS EN 10222 BS EN 9000 API 6A API 607 API 605 BS 1560 BS EN 10213

BS 4504 BS 4N 12266 BS5351

AMERICAN SOCIETY OF MECHANICAL MANUFACTURERS STANDARDIZATION ASME B 16.5 ASME B 16.10 ASME B 16.25 MSS SP 6 MSS SP 25 ASME B16.34 ASME B 31.3 ASTM B 31.8 MSS SP 44 MSS SP 45 ASME B 46.1 MSS SP 55

MSS SP 72

INTERNATIONAL ORGANIZATION for STANDARDISATION – ISO

COMPLIANT TO CSA Z245

ISO 9001: 2000 ISO 14313


29

ENGINEERING DATA

BODY and TRIM MATERIAL

CARBON STEEL

A105N A216 WCB A216 WCC

LOW TEMPERATURE CARBONS STEEL A350 LF2 A352 LCB A352 LCC

LOW ALLOY STEEL

AISI 4140 A694 F65 A694 F52 A694 F60 A350 LF3

API 6A 60K (A694 F60 Mod).

MARTENSITIC STAINLESS STEEL A 182 F6A A182 F6NM A217 CA15

A487 CA6NM

AUSTENITIC STAINLESS STEEL A182 F316 A182 F316L A182 F316LN-Mod A182 F347 A182 F44 [6% Mo] A182 FXM-19

[UNS S31254] [Nitronic 50] A351 CF8M ASTM CF3 A351 CF3M

PRECIPTITATION HARDENING STAINLESS STEEL

A564 Gr 630 H 1150M (UNS S17400)

DUPLEX STAINLESS STEEL A181 F51 [UNS S31803] A181 F51 [UNS S31750] A182 F55 [UNS S31760]

A890-4A [UNS S31803] A890 6A [UNS-S32760]

NICKLE ALLOYS INCOLOY 825 [UNS N08825] INCONEL 925 [UNS N09925] Inconel 625 [UNS N06625] INCONEL 625 [UNS N06625] INCONEL 718 [UNS N07718] INCONEL 750 [UNS N07750]

MONEL 400 MONEL K500

SEAT INSERT & SEALS METERIALS OPERATING (DYNAMIC) LIMITS TEMP. Deg C PRESSURE CLASS SIZE MATERIAL

MIN. MAX. SEAT INSERT SEAL SEAT INSERT SEAL NYLON SMX -40 120 2500 N/A 64” N/A

LANURAMID [NYLON 6] -60 100 2500 N/A 64” N/A NEVION [NYLON 6] -60 140 2500 N/A 64” N/A

PEEK -60 220 2500 N/A 36” N/A PTFE GLASS FLILLED (25%) -100 200 600 N/A 24” N/A PTFE CARBON FILLED(25%) -100 180 300 N/A 24” N/A

PCTFE -196 150 2500 N/A 24” N/A HNBR-Therban -40 150 600 2500 36” 64”

FKM A (VITON A) -29 180 600 2500 64” 64” FKM GLT (VITON GLT) -40 180 600 2500 64” 64”

FKM AED -29 180 600 2500 64” 64” PTFE + Elgiloy Springs -196 200 N/A 2500 N/A 36”


30

How to avoid problems

Ball valves shall be transported and stored with the ball in the fully open position. Flanged ends and welded ends shall be protected. End protection shall be removed only when the valve is installed in the line. Valves shall be handled using the proper lifting lugs. Valves shall be stored according to Lanus storage procedures. Long term storage shall be avoided. For Welded end valve, advise Lanus if there will be a postweld heat treatment (transition pups may be necessary to voids damages to to seals). Flush and clean the line before operating the valve. Make sure no-line testing flush is left in the line and/or the valve body. Avoild leaving the valve body filled with salt water to prevent internal corrosion. During line-testing, valves shall be left in the partially open position for the minimum possible of the time. Standard ball valves shall be use for on-off service only. Throttling service (use of the valve with the ball partially open) can damage the seats. Make sure to take into consideration the actual service conditions when selecting materials for O-rings and seat insert. Always specify ant-explosive docompression materials for valves to be used in high pressure gas service. Make sure the seleced actuator has been properly sized ( an oversized actuator can be as dangerous as an undersized one). Advise Lanus of cycle frequency to ensure proper sizing of actuator. Do not use the actuator to lift the valve.

WARRANTY CLAUSE WARNING : Lanus Industries LLC USA will not accept claims for damages due to poor handling on site and/or for valves service conditions different from the one for which they have been manufactured and sold by Lanus Industries LLC USA. In any case in which Lanus Industries LLC USA is not make aware of the actual use of the valves (e.g. valves ordered by a third party, such as a Stockiest) it is responsibility of the third party and/or of the user to verify the suitability of the valve materials and design for the medium and service conditions in which the valves will be use.


31

Flanges Dimensions

ASME ( ANSI CL 150 Lbs )

Y Y2 Y3 B B2 B3 NB

Pipe Size

O

O.D

R

RF Dia

X

Hub Dia

C Thkness

of Flange

Overall length

Norminal Bore Dia | Inside Dia

fr {Fillet radios}

D H Dia

bevel hub

Nos of Holes X Dia

PCD Bolt

Circle Dia

1/ 2” 3.50 1.38 1.19 0.44 0.62 1.88 0.62 0.88 0.90 0.12 0.38 0.84 4.062 2.38 3/ 4” 3.88 1.69 1.50 0.50 0.62 2.06 0.62 1.09 1.11 0.12 0.44 1.05 4.062 2.75

1” 4.25 2.00 1.94 0.56 0.69 2.19 0.69 1.36 1.38 0.12 0.50 1.32 4.062 3.12 1.1/4” 4.62 2.50 2.31 0.62 0.81 2.25 0.81 1.70 1.72 0.19 0.56 1.66 4.062 3.50 1.1/2” 5.00 2.88 2.56 0.68 0.88 2.44 0.88 1.96 1.97 0.25 0.62 1.90 4.062 3.88

2” 6.00 3.62 3.06 0.75 1.00 2.50 1.00 2.44 2.46 0.31 0.69 2.38 4.075 4.75 2.1/2” 7.00 4.12 3.56 0.88 1.12 2.75 1.12 2.94 2.97 0.31 0.75 2.88 4.075 5.50 3” 7.50 5.00 4.25 0.94 1.19 2.75 1.19 3.57 3.60 0.38 0.81 3.50 4.075 6.00

3.1/2” 8.50 5.50 4.81 0.94 1.25 2.81 1.25 4.07 4.10 0.38 0.88 4.00 8.075 7.00 4” 9.00 6.19 5.31 0.94 1.31 3.00 1.31 4.57 4.60 0.44 0.94 4.50 8.075 7.50 5” 10.00 7.31 6.44 0.94 1.44 3.50 1.44 5.66 5.69 0.50 0.94 5.56 8.088 8.50 6” 11.00 8.50 7.56 1.00 1.56 3.50 1.56 6.72 6.75 0.50 1.06 6.63 8.088 9.50 8” 13.50 10.62 9.69 1.12 1.75 4.00 1.75 8.72 8.75 0.50 1.25 8.63 8.088 11.75 10” 16.00 12.75 12.00 1.19 1.94 4.00 1.94 10.88 10.92 0.50 1.31 10.75 12.100 14.25 12” 19.00 15.00 14.38 1.25 2.19 5.50 2.19 12.88 12.92 0.50 1.56 12.75 12.100 17.00 14” 21.00 16.25 15.75 1.38 2.25 5.00 3.12 14.14 14.18 0.50 1.63 14.00 12.112 18.75 16” 23.50 18.50 18.00 1.44 2.50 5.00 3.44 16.16 16.19 0.50 1.75 16.00 16.112 21.25 18” 25.00 21.00 19.88 1.56 2.69 5.50 3.81 18.18 18.20 0.50 1.94 18.00 16.125 22.75 20” 27.50 23.00 22.00 1.69 2.88 5.69 4.06 20.20 20.25 0.50 2.13 20.00 20.125 25.00 22” 29.50 25.25 24.25 1.81 3.13 5.88 4.25 22.22 22.25 0.50 2.38 22.00 20.138 27.25 24” 32.00 27.25 26.12 1.88 3.25 6.00 4.38 25.25

This dimension is determ

ined by the pipe schedule and its corresponding in side diam

eter .

24.25 0.50 2.50 24.00 20.138 29.50


32

Y Y2 Y3 B B2 B3 B4 NB

Pipe Size

O

O.D

R

RF Dia

X

Hub Dia

C Thkness

of Flange

T2 Max.

Thread Length

Overall length


fr Fillet radios

D H Dia

bevel hub

Nos of Holes X Dia

PCD Bolt

Circle Dia

1/ 2” 3.75 1.38 1.50 0.56 0.62 0.88 2.06 0.88 0.88 0.90 0.93 0.12 0.38 0.84 4-0.62 2.62 3/ 4” 4.62 1.69 1.88 0.62 0.62 1.00 2.25 1.00 1.09 1.11 1.14 0.12 0.44 1.05 4-0.75 3.25

1” 4.88 2.00 2.12 0.69 0.69 1.06 2.44 1.06 1.36 1.38 1.41 0.12 0.50 1.32 4-0.75 3.60 1.1/4” 5.25 2.50 2.50 0.81 0.81 1.06 2.56 1.06 1.70 1.72 1.75 0.19 0.56 1.66 4-0.75 3.68 1.1/2” 6.12 2.88 2.75 0.88 0.88 1.10 2.60 1.19 1.95 1.97 1.99 0.26 0.62 1.90 4-0.88 4.50

2” 6.50 3.62 3.31 1.00 1.12 1.31 2.75 1.31 2.44 2.46 2.50 0.31 0.69 2.38 8-0.75 5.00 2.1/2” 7.50 4.12 3.94 1.12 1.25 1.50 3.00 1.50 2.94 2.97 3.00 0.31 0.76 2.88 8-0.88 5.88 3” 8.25 5.00 4.62 1.25 1.25 1.69 3.12 1.69 3.57 3.60 3.63 0.36 0.81 3.50 8-0.88 6.62

3.1/2” 9.00 5.50 5.25 1.38 1.44 1.75 3.19 1.75 4.07 4.10 4.13 0.36 4.00 8-0.88 7.25 4” 10.75 6.79 6.00 1.50 1.44 1.88 3.38 1.88 4.57 4.60 4.63 0.44 4.50 8-0.88 7.68 5” 13.00 7.31 7.44 1.75 1.69 2.00 3.88 2.00 5.66 5.60 5.69 0.44 5.56 8-0.88 9.25 6” 14.00 8.50 8.75 1.88 1.81 2.06 3.88 2.06 6.72 6.75 6.75 0.50 6.63 12-0.88 10.62 8” 16.50 10.62 10.75 2.19 2.00 2.44 4.38 2.44 8.72 8.75 8.75 0.50 8.63 12-1.00 13.00 10” 20.00 12.75 13.50 2.50 2.10 2.62 4.62 3.75 10.88 10.92 10.92 0.50 10.75 16-1.12 16.25 12” 22.00 15.00 15.75 2.62 2.38 2.88 5.12 4.00 12.88 12.92 12.92 0.50 12.75 16-1.25 17.25 14” 23.75 16.25 17.00 2.75 2.50 3.00 5.62 4.38 14.14 14.18 14.18 0.50 14.00 20-1.25 20.25 16” 27.00 28.50 19.50 3.00 2.60 3.25 5.75 4.75 16.16 16.19 16.19 0.50 16.00 20-1.38 22.60 18” 29.25 21.00 21.50 3.25 2.75 3.50 6.25 5.12 18.18 18.20 18.19 0.50 18.00 24-1.38 24.75 20” 32.00 23.00 24.00 3.50 2.88 3.75 6.38 5.50 20.20 20.25 0.19 0.50 20.00 24-1.38 27.00 22” 34.25 25.25 26.25 3.75 3.13 4.00 6.56. 5.75 22.22 22.25 22.19 0.50 22.00 24-1.63 29.25 24” 37.00 27.25 28.25 4.00 3.25 4.10 6.62 6.00 24.25



eter.

24.25 24.19 0.50

*No ASME data post 3” for this dimension 24.00 24-1.62 32.00

Flanges Dimensions



33

Y Y2 Y3 B B2 B3 B4 NB

Pipe Size

O

O.D

R

RF Dia

X

Hub Dia

C Thkness

of Flange

T2 Max.

Thread Length

Overall length


fr

Fillet radios

D H Dia

bevel hub

Nos of Holes X Dia

PCD Bolt

Circle Dia

1/ 2” 3.75 1.38 1.50 0.56 0.62 0.88 2.06 0.88 0.88 0.90 0.93 0.12 0.38 0.84 4-0.62 2.62 3/ 4” 4.62 1.69 1.88 0.62 0.62 1.00 2.25 1.00 1.09 1.11 1.14 0.12 0.44 1.05 4-0.76 3.25

1” 4.88 2.00 2.12 0.69 0.69 1.06 2.44 1.06 1.36 1.38 1.41 0.12 0.50 1.32 4-0.76 3.50 1.1/4” 5.25 2.50 2.50 0.81 0.81 1.12 2.62 1.12 1.70 1.72 1.75 0.19 0.56 1.66 4-0.76 3.86 1.1/2” 6.12 2.88 2.75 0.88 0.88 1.25 2.75 1.25 1.95 1.97 1.99 0.25 0.62 1.90 4-0.88 4.50

2” 6.50 3.62 3.31 1.00 1.12 1.44 2.88 1.44 2.44 2.46 2.50 0.51 0.69 2.36 8-0.76 5.00 2.1/2” 7.50 4.12 3.94 1.12 1.25 1.62 3.12 1.62 2.94 2.97 3.00 0.51 0.75 2.66 8-0.88 5.88 3” 8.25 5.00 4.62 1.25 1.38 1.81 3.25 1.81 3.57 3.60 3.63 0.58 0.81 3.60 8-0.88 6.62

3.1/2” 9.00 5.50 5.25 1.38 1.56 1.94 3.38 1.94 4.07 4.10 4.13 0.58 4.00 8-1.00 7.25 4” 10.75 6.19 6.00 1.50 1.62 2.12 4.00 2.12 4.57 4.60 4.63 0.44 4.50 8-1.00 8.60 5” 13.00 7.31 7.44 1.75 1.88 2.38 4.50 2.38 5.66 5.69 5.69 0.44 5.56 8-1.12 10.50 6” 14.00 8.50 8.75 1.88 2.00 2.62 4.62 2.62 6.72 6.75 6.75 0.50 6.63 12-1.12 11.50 8” 16.50 10.62 10.75 2.19 2.35 3.00 5.28 3.00 8.72 8.75 8.75 0.50 8.65 12-1.25 13.75 10” 20.00 12.75 13.50 2.50 2.56 3.38 6.00 4.38 10.88 10.92 10.88 0.50 10.76 16-1.36 17.00 12” 22.00 15.00 15.75 2.62 2.75 3.62 6.12 4.62 12.88 12.92 12.94 0.50 12.76 20-1.38 19.25 14” 23.75 16.25 17.00 2.75 2.88 3.69 6.50 5.00 14.14 14.18 14.19 0.50 14.00 20-1.50 20.75 16” 27.00 18.50 19.50 3.00 3.06 4.19 7.00 5.50 16.16 16.19 18.19 0.50 16.00 20-1.62 23.75 18” 29.25 21.00 21.50 3..25 3.12 4.62 7.25 6.00 18.18 18.20 18.10 0.50 18.00 20-1.75 26.75 20” 32.00 23.00 24.00 3.50 3.25 5.00 7.50 6.50 20.20 20.25 20.19 0.50 20.00 24-1.75 28.50 22” 34.25 25.25 26.25 3.75 …. 5.25 7.75 6.88 22.22 22.25 --- 0.50 22.00 24.1.75 30.63 24” 37.00 27.25 28.25 4.00 3.62 5.50 8.00 7.25 24.25



eter.

24.25 24.19 0.50

*No ASME data post 3” for this dimension 24.00 24-2.00 33.00

Flanges Dimensions



34

Y Y2 Y3 B B2 B3 NB

Pipe Size

O

O.D

R

RF Dia

X

Hub Dia

C Thkness

of Flange

T2 Max.

Thread Length

Overall length

Norminal Bore Dia | Inside

Dia

B4 fr Fillet radios

D H Dia

bevel hub

Nos of Holes X Dia

PCD Bolt

Circle Dia

1/ 2” 4.75 1.38 1.50 0.88 0.88 1.25 2.38 1.25 0.88 0.90 0.93 0.13 0.38 0.84 4-0.88 3.25 3/ 4” 5.13 1.69 1.75 1.00 1.00 1.38 2.78 1.38 1.09 1.11 1.14 0.13 0.44 1.05 4-0.88 3.50

1” 5.88 2.00 2.06 1.13 1.13 1.63 2.88 1.63 1.36 1.38 1.41 0.13 0.50 1.32 4-1.00 4.00 1.1/4” 6.25 2.50 2.50 1.13 1.19 1.63 2.88 1.63 1.70 1.72 1.75 0.19 0.56 1.66 4-1.00 4.38 1.1/2” 7.00 2.88 2.75 1.25 1.25 1.75 3.25 1.75 1.95 1.97 1.99 0.25 0.63 1.90 4-1.13 4.88

2” 8.50 3.62 4.13 1.50 1.50 2.25 4.00 2.25 2.44 2.45 2.50 0.31 0.69 2.38 8-1.00 6.50 2.1/2” 9.63 4.12 4.88 1.63 1.88 2.50 4.13 2.50 2.94 2.97 3.00 0.31 0.76 2.88 8-1.13 7.50 3” 9.50 5.00 5.00 1.50 1.63 2.13 4.00 2.13 3.57 3.60 3.63 0.38 * 3.50 8-1.00 8.00

3.1/2” - - - - - - - - - - - - - - - 4” 11.50 6.19 6.25 1.76 1.88 2.75 4.50 2.75 4.57 4.60 4.63 0.44 * 4.50 8-1.25 9.25 5” 13.75 7.31 7.50 2.00 2.13 3.13 5.00 3.13 5.66 5.60 5.69 0.44 * 5.56 8-1.38 11.00 6” 15.00 8.50 9.25 2.10 2.25 3.38 5.50 3.38 6.72 6.75 6.75 0.50 * 6.63 12-1.25 12.50 8” 18.50 10.62 11.75 2.50 2.50 4.00 6.38 4.50 8.72 8.75 8.75 0.50 * 8.63 12-1.50 16.60 10” 21.50 12.75 14.50 2.75 2.81 4.25 7.25 5.00 10.88 10.92 10.92 0.50 * 10.75 16-1.50 18.50 12” 24.00 15.00 16.50 3.13 3.00 4.63 7.88 5.63 12.88 12.92 12.92 0.50 * 12.75 20-1.50 21.00 14” 25.25 16.00 17.75 3.38 3.25 5.13 8.38 6.13 * 14.18 14.18 0.50 * 14.00 20-1.63 22.00 16” 27.75 16.25 20.00 3.50 3.38 5.25 8.50 6.50 * 16.19 16.19 0.50 * 16.00 20-1.75 24.25 18” 31.00 18.5 22.25 4.00 3.50 6.00 9.00 7.50 * 18.20 18.19 0.50 * 18.00 20-2.00 27.00 20” 33.75 21.00 2.50 4..25 3.63 6.25 9.75 8.25 * 20.25 20.19 0.50 * 20.00 20-2.13 29.60 22” - - - - - - - - - - - - - - - - 24” 41.00 27.25 29.50 5.50 4.00 8.00 11.50 10.50 *



eter.

24.25 24.19 0.50 * 24.00 20-2.63 33.60

Flanges Dimensions



35

Y Y2 Y3 B B2 B3 NB

Pipe Size

O

O.D

R

RF Dia

X

Hub Dia

C Thkness

of Flange

T2 Max.

Thread Length

Overall length


Dia

B4 fr Fillet radios

D H Dia

bevel hub

Nos of Holes X Dia

PCD Bolt

Circle Dia

1/ 2” 4.75 1.38 1.50 0.88 0.88 1.25 2.38 1.25 0.88 0.90 0.93 0.13 0.38 0.84 4-0.88 3.25 3/ 4” 5.13 1.69 1.75 1.00 1.00 1.38 2.78 1.38 1.09 1.11 1.14 0.13 0.44 1.05 4-0.88 3.50

1” 5.88 2.00 2.06 1.13 1.13 1.63 2.88 1.63 1.36 1.38 1.41 0.13 0.50 1.32 4-1.00 4.00 1.1/4” 6.25 2.50 2.50 1.13 1.19 1.63 2.88 1.63 1.70 1.72 1.75 0.19 0.56 1.66 4-1.00 4.38 1.1/2” 7.00 2.88 2.75 1.25 1.25 1.75 3.25 1.75 1.95 1.97 1.99 0.25 0.63 1.90 4-1.13 4.88

2” 8.50 3.62 4.13 1.50 1.50 2.25 4.00 2.25 2.44 2.45 2.50 0.31 0.69 2.38 8-1.00 6.50 2.1/2” 9.63 4.12 4.88 1.63 1.88 2.50 4.13 2.50 2.94 2.97 3.00 0.31 0.76 2.88 8-1.13 7.50 3” 10.50 5.00 5.25 1.88 2.00 2.88 4.63 2.88 3.57 3.60 3.63 0.38 * 3.50 8-1.25 7.50

3.1/2” - - - - - - - - - - - - - - - 4” 12.25 6.19 6.38 2.13 2.25 3.56 4.88 3.56 4.57 4.60 4.63 0.44 * 4.50 8-1.38 9.50 5” 14.75 7.31 7.75 2.88 2.50 4.13 6.13 4.13 5.66 5.69 5.69 0.44 * 5.56 8-1.65 11.60 6” 15.50 8.50 9.00 3.25 2.75 4.69 6.75 4.69 6.72 6.75 6.75 0.60 * 6.63 12-1.50 12.60 8” 19.00 10.62 11.50 3.63 3.00 5.63 8.38 5.63 8.72 8.75 8.75 0.60 * 8.63 12-1.76 16.60 10” 23.00 12.75 14.50 4.25 3.31 6.25 10.00 7.00 10.88 10.92 10.92 0.50 * 10.75 12-2.00 19.00 12” 26.50 15.00 17.75 4.88 3.63 7.13 11.13 8.63 12.88 12.92 12.92 0.50 * 12.75 16-2.13 22.60 14” 29.50 16.25 19.50 5.25 * * 11.75 9.50 * 14.18 14.18 0.50 * 14.00 16-2.38 26.00 16” 32.50 18.50 21.75 5.75 * * 12.25 10.25 * 16.19 16.19 0.50 * 16.00 16-2.63 24.25 18” 36.00 21.00 23.50 6.38 * * 12.88 10.88 * 18.20 18.19 0.50 * 18.00 16-2.88 27.00 20” 38.75 23.00 25.25 7.00 * * 14.00 11.50 * 20.25 20.19 0.50 * 20.00 16-3.13 29.60 22” - - - - - - - - - - - - - - - - 24” 46.00 27.25 30.00 8.00 * * 16.00 13.00 *

This dimension is determined by the pipe schedule and its corresponding in side diameter.

24.25 24.19 0.50 * 24.00 16-3.63 33.60

Flanges Dimensions



36

Y Y2 Y3 B B2 B3 NB

Pipe Size

O

O.D

R

RF Dia

X

Hub Dia

C Thkness

of Flange

T2 Max.

Thread Length

Overall length


Dia

B4 fr Fillet radios

D H Dia

bevel hub

Nos of Holes X Dia

PCD Bolt

Circle Dia

1/ 2” 5.25 1.38 1.69 1.19 1.13 1.56 2.88 1.56 0.88 0.90 0.93 0.13 0.38 0.84 4-0.88 3.50 3/ 4” 5.50 1.69 2.00 1.25 1.25 1.69 3.13 1.69 1.09 1.11 1.14 0.13 0.44 1.05 4-0.88 3.78

1” 6.25 2.00 2.25 1.38 1.38 1.88 3.50 1.88 1.36 1.38 1.41 0.13 0.50 1.32 4-1.00 4.25 1.1/4” 7.25 2.50 2.88 1.50 1.50 2.06 3.75 2.06 1.70 1.72 1.75 0.18 0.56 1.66 4-1.13 5.13 1.1/2” 8.00 2.88 3.13 1.75 1.75 2.38 4.38 2.38 1.95 1.97 1.99 0.25 0.63 1.90 4.-1.25 5.75

2” 9.25 3.62 3.75 2.00 2.00 2.75 5.00 2.75 2.44 2.46 2.50 0.31 0.69 2.38 8-1.13 6.75 2.1/2” 10.50 4.12 4.50 2.25 2.25 3.13 5.63 3.13 2.94 2.97 3.00 0.31 0.75 2.88 8-1.26 7.75 3” 12.00 5.00 5.25 2.63 2.50 3.63 6.63 3.63 3.57 3.60 3.63 0.37 * 3.50 8-1.38 9.00

3.1/2” NA NA NA NA NA NA NA NA NA NA NA NA0.44 NA NA NA NA 4” 14.00 6.19 6.50 3.00 2.75 4.25 7.50 4.25 4.57 4.60 4.63 0.44 * 4.50 8-1.63 10.75 5” 16.50 7.31 8.00 3.63 3.00 5.13 9.00 5.13 5.66 5.69 5.69 0.50 * 5.56 8-1.88 12.75 6” 19.00 8.50 9.25 4.25 3.25 6.00 10.75 6.00 6.72 6.75 6.75 0.50 * 6.63 8-2.13 14.50 8” 21.75 10.62 12.00 5.00 3.75 7.00 12.50 7.00 8.72 8.75 8.85 0.50 * 8.63 12-2.13 17.25

10” 26.50 12.75 14.75 6.50 4.25 9.00 16.50 9.00 10.88 10.92 10.92 0.50 * 10.75 12-2.63 2125 12” 30.00 15.00 17.38 7.25 4.75 10.00 18.25 10.00 12.88

This dimension is determined by the pipe schedule and its corresponding in side diameter. 12.92 12.92 0.50 * 12.75 12-2.88 24.35

Flanges Dimensions



37

CHEMICAL COMPOSITION Grade C (Max) Mn (Max) P (Max) S (Max) Si (Max) Cr Ni Mo Nitrogen

(Max) Cu/ Others

301 0.15 2.00 0.045 0.030 1.00 16.00 - 18.00 6.00 - 8.00 - 0.10 - 304 0.08 2.00 0.045 0.030 0.75 18.00 - 20.00 8.00- 10.50 - 0.10 -

304L 0.030 2.00 0.045 0.030 0.75 18.00 - 20.00 8.00- 12.00 - 0.10 - 310S 0.08 2.00 0.045 0.030 1.50 24.00- 26.00 19.00 - 22.00 - - - 316 0.08 2.00 0.045 0.030 0.75 16.00 - 18.00 10.00 - 14.00 2.00 -

3.00 0.10 -

316L 0.030 2.00 0.045 0.030 0.75 16.00 - 18.00 10.00 - 14.00 2.00 - 3.00

0.10 -

317 0.08 2.00 0.045 0.030 0.75 18.00 - 20.00 11.00 - 14.00 3.00 - 4.00

0.10 -

317L 0.030 2.00 0.045 0.030 0.75 18.00 - 20.00 11.00 - 15.00 3.00 - 4.00

0.10 -

321 0.08 2.00 0.045 0.030 0.75 17.00 - 19.00 9.00 - 12.00 - 0.10 Ti5 ( C + N ) Min or 0.70 max 347 0.08 2.00 0.045 0.030 0.75 17.00 - 19.00 9.00 - 13.00 - - Cb= 10x ( C Min ) or 1.00 Max 409 0.08 1.00 0.040 0.010 1.00 10.50 - 11.75 0.50 - - Ti= 6x (C+ N ) Min or 0.70 Max

409M 0.03 0.81.2 0.030 0.030 0.40.75 11.00- 12.00 1.5 max. - - Ti= 6x (C) Min or 0.70 Max 410S 0.08 1.00 0.040 0.030 1.00 11.50- 13.50 0.60 - - - 410 0.15 1.00 0.040 0.030 1.00 11.50- 13.50 0.75 - - - 420 0.35 0.50 0.035 0.015 0.50 12.00 - 13.00 0.20.3 - - - 430 0.12 1.00 0.040 0.030 1.00 16.00 - 18.00 0.75 - - -

JSL AUS 0.08 7.08.0 0.070 0.030 0.75 15.50 - 16.50 4.25 - 4.75 - - 0.9 - 1.10 JS- 203 0.08 9.2510.25 0.070 0.030 0.75 14.25 - 15.25 2.25 - 2.75 - - 1.60- 2.0 301M 0.10 4.55.5 0.060 0.030 0.75 14.50 - 15.50 6.0 - 7.0 - - 1.70- 1.90

* Thickness of 1.27mm & below will have elongation of 20% min.

MECHANICAL PROPERTIES Hardness (Max) Grade Tensile

Strength Mpa, (Min) Yield

Strength Mpa, (Min)

%Age Elongation in 50mm

gauge length min BHN Rb

301 515 205 40 217 95 304 515 205 40 201 92

304L 485 170 40 201 92 310S 515 205 40 217 95 316 515 205 40 217 95

316L 485 170 40 217 95 317 515 205 35 217 95

317L 515 205 40 217 95 321 515 205 40 217 95 347 515 205 40 201 92 409 380 170 20 179 88

409M 430 275 20 187 90 410S 415 205 22 183 89 410 450 205 20 217 89 420 700( max ) - 15 217 95 430 450 205 22 183 89

JSL AUS 515 205 40 217 95 JS- 203 515 205 40 217 95 301M 515 205 40 217 95

Flange Chemical Composition and Mechanical Properties


38

ISO 5211:2001(E):

Table 1 - Maximum Flange Torque Values

ISO 5211:2001(E):

Table 1 – Maximum flange torqure values 1Mpa = 1N/mm2


39

ISO 5211:2001(E):

Mounting Pet Flange Dimensions


40

ISO 5211:2001(E):

Table 4 - Maximum Flange Torque Values


41

Standard Code Name ASME Standard Name

ASME A112.4.1 Water Heater Relief valve Drain Tubes ASME A112.14.1 Backwater Valves R(1998)

ASME A112.19.10 Dual Flush Devices for Water Closets ASME B16.10 Face-to-Face and End-to-End Dimensions of Valves

ASME B16.10 INT NO.1 Interpretations No. 1 to B16.10 Face-to-Face and End-to-end Dimensions of valves

ASME B16.33 Manually Operated Metallic Gas Valves for Use in Gas Piping Systems up to 125 psig (Sizes 1/2 Through 2)

ASME B16.34 Valves - Flanged, Threaded, and Welding End ASME B16.34 INT Interpretations to B16.34 Valves - Flanged, Threaded and welding end

ASME B16.38 Large Metallic Valves for Gas Distribution (Manually operated, NPS 2 1/2 to 12, 125 psig Maximum)R(1994)

ASME B16.40 Manually Operated Thermoplastic Gas Shutoffs and valves in gas distribution systems R(1994)

ASME B16.44 Manually Operated Metallic Gas Valves for Use in House Piping Systems

ASME B16.44A Addenda to B16.44-1995 Manually.Operated Metallic Gas valves for use in House piping systems

ASME B4 0. 6 Pressure Limiter Valves

ASME N2 78 . 1 Self-operated and Power-Operated Safety-Related valves functional specification standard reactor plants and their maintenance R (1992)

ASME Y32 .2 .3 Graphical Symbols for Pipe Fittings, Valves, and piping redesignation of Z32.2.3-49(1953)R (1994)

ASME PTC 2 5 Pressure Relief Devices

ASME SEC III D1 Appendice BPVC section III rules for construction of Nuclear power plant components division 1 - Appendices non-interfiled (boiler and pressure vessel codes)

ASME SEC III D1 AP BPVC SECTION III 1996 Addenda, Rules for construction of Nuclear power plant components

ASME SEC III D1 AP BPVC SECTION III 1997 Addenda, Rules for construction of Nuclear power plant components

ASME SEC IV BPVC SECTION IV Rules for Construction of Heating boilers Non-interfiled (boiler and pressure vessel)

ASME SEC IV ADD BPVC SECTION IV 1995 Addenda, Rules for construction of Nuclear power plant components division 1- appendices non-interfiled

ASME SEC VI BPVC SECTION VI Recommended Rules for the Care and operation ofj heating boilers non-interfiled (boiler and pressure vessel codes)

ASME SEC VI Add-95 BPVC SECTION VI 1995 Addenda, Recommended rules for the care and operation of heating boilers non-interfiled



ASME SEC VII BPVC section VII recommended guidelines for the care of power boilers non-interfiled (boiler and pressure vessel codes)


42

ASME SEC VII Add-95 BPVC section VII 1995 addenda, recommended guidelines for the care of power boilers non-interfiled



ASME SEC VIII division 1 BPVC section VIII rules for construction of pressure vessels division 1 non-interfiled (Boiler and pressure vessel codes)

ASME SEC VIII D1 Add-95 BPVC section VIII 1995 addenda, rules for construction of pressure vessels Division 1 non-interfiled

ASME SEC VIII division 2 BPVC section VIII rules for construction of pressure vessels division 2 non-interfiled (Boiler and pressure vessel codes)

ASME SEC X-95 BPVC section X fiber-reinforced plastic pressure vessel non-interfiled (boiler and pressure vessel codes)

ASME SEC X Add -96 BPVC section X 1996 addenda, fiber-reinforced plastic pressure vessel non-interfiled

ASME SEC X Add-97 BPVC section X 1997 addenda, fiber-reinforced plastic pressure vessel non-interfiled

ASME SEC I PT PG General requirements for all methods of construction

ASME SEC II-A SA-105 Specification for forgings, carbon steel, for piping components ASTM A 105

ASME SEC II-A SA-181 Specification for forgings, carbon steel, for general-purpose piping ASTM A 106

ASME SEC II-A SA-182 Specification for forged or rolled alloy steel pipe flanges, forged fittings and valves and parts for high temperature service ASTM A 182

ASME SEC II-A SA-350 Specification for Forgings, Carbon and Low-Alloy steel, requiring notch toughness testing for piping component

ASME SEC II-A SA-522 Specification for Forged or Rolled 8 and 9* Nickel Alloy Steel Flanges, Fittings, Valves, and Parts for Low-Temperature Service

ASME SEC II-A SA-727 Specification for Forgings, Carbon Steel, for Piping Components with Inherent Notch Toughness ASTM A 727/A 727M-93 (Boiler and Pressure Vessel Codes)

ASME SEC II-A SA-836 Specification for Forgings, Titanium-Stabilized Carbon Steel, for Glass-Lined Piping and Pressure Vessel Service ASTM A 836/A 836M-93a (Boiler and -62 -9.V' Pressure Vessel Codes)

ASME SEC II-B-SB-62 Specification for Composition Bronze or ounce metal casting ASTMB 62-86(boiler and pressure vessel)

ASME SEC II-B-SB-369 Specification for Copper-Nickel Alloy Castings ASTM B369-87 (Boiler and Pressure Vessel Codes)

ASME SEC II-B-SB-462 Spec'ification for Forged or Rolled UNS N08020, UNS N08024, UNS N08026, and UNS N08367 Alloy Pipe Flanges, Forged Fittings, and Valves and Parts for Corrosive High-Temperature Service ASTM B 462-91(Boiler and Pressure Vessel Codes)

ASME SEC III D1 ART Coverpressure protection

ASME SEC III D1 Apendices BPVC SECTION III Rules for Construction of Nuclear Power Plant Components DIVISION 1 - APPENDICES Addenda - 1995; Addenda - 1996; Addenda - 1997;Interfiled (Boiler and Pressure Vessel Codes)

ASME SEC III D1 MA Capacity Conversions for Pressure Relief valves (Boiler and Pressure Vessel Codes)


43

ASME SEC III D1 NMA O Ruies for Design of Safety Valve Installations ( Boiler and Pressure Vessel Codes)

ASME SEC III D1 NMA U Rules for Pump Internals (Boiler and Pressure Vessel Codes) ASME SEC IV PT HG ART 4 pressure Relieving Devices ASME SEC IV PT HG ART 8 Installation Requirements

ASME SEC IV NMA B Method of Checking Safety Valve and Safety Relief Valve Capacity by Measuring maximum Amount of Fuel That Can Be Burned (Boiler and Pressure Vessel Codes)

ASME SEC V A ART 4 Ultrasonic Examination Methods for Inservice Inspection (Boiler and Pressure Vessel Codes)

ASME SEC VI BPVC SECTION VI Recommended Rules for the Care and Operation of Heating Boilers Addenda - 1995;Addenda - 1996; Addenda - 1997; Interfiled (Boiler And pressure vessel codes)

ASME SEC VI EXHIBITS Exhibits (Boiler and Pressure Vessel Codes) ASME SEC vii c4 Appurtenances (Boiler and Pressure Vessel Codes)

ASME SEC VIII D1 MA 11 Capacity Conversions for Safety Valves (Boiler and Pressure Vessel Codes)

ASME SEC VIII D1 MA 25 Acceptance of Testing Laboratories and Authorized Observers for Capacity Certification of Pressure-Relief valves (Boiler and Pressure Vessel Codes)

ASME SEC VIII D1 NMA Nonmandatory Appendices (Boiler and Pressure Vessel Codes) ASME SEC VIII D1 NMA M Installation and operation (Boiler and Pressure Vessel Codes) ASME SEC VIII D2 PT AR Pressure Relief Devices (Boiler and Pressure Vessel codes)

ASME SEC VIII D2 ART R-1 General Requirements (Boiler and Pressure Vessel Codes) ASME SEC VIII D2 ART R-2 Material and Design Requirements (Boiler and pressure vessel Codes) ASME SEC VIII D2 ART R-4 Marking and stamping (Boiler and Pressure Vessel Codes)

ASME SEC VIII D2 ART R-5 Certification of Capacity of Safety and Safety-Relief Valves (Boiler and Pressure Vessel Codes)

ASME SEC VIII D2 ART R-6 t Provisions in vessels for Installation of Pressure Relieving devices(Boiler and Pressure vessel codes)

ASME SEC VIII D2 MA Mandatory Appendices (Boiler and Pressure Vessel Codes)

ASME SEC VIII D2 MA 10 Mandatory Capacity Conversions for Safety Valves (Boiler and Pressure Vessel Codes)

ASME SEC VIII D2 MA 22 Mandatory Acceptance of Testing Laboratories and Authorized Observers for Capacity Certification of Pressure Relief Valves (Boiler and Pressure Vessel Codes)

ASME SEC VIII D2 NMA Nonmandatory Appendices (Boiler and Pressure Vessel Codes)

ASME SEC VIII D2 NAM A Nonmandatory installation and operation (Boiler and pressure vessel codes)

ASME SEC VIII D3 PT KR BPVC SECTION VIII Rules for Construction of Pressure Vessels Division 3 - PART KR - Pressure Relief Devices

ASME SEC VIII D3 ART KR-3 Requirements for Pressure Relief valves ASME SEC VIII D3 ART KR-4 Marking and Stamping Requirements ASME SEC VIII D3 ART KR-5 Certification of Flow Capacity of Pressure Relief Valves


44

ASME SEC VIII D3 MA 4 Acceptance of Testing Laboratories and Authorized Observers for Capacity Certification of Pressure Relief Devices

ASME SEC X BPVC SECTION X Fiber-Reinforced Plastic essels Addenda - 1995; Addenda - 1996; Addenda- 1997; Interfiled (Boiler and Pressure Vessel Codes)

ASME SEC X PT RR Pressure Relief Devices (Boiler and Pressure Vessel Codes) ASME SEC X PT RR ART RR-1 General Requirements (Boiler and Pressure Vessel Codes)

ASME SEC X PT RR ART RR-2 Provisions in Vessels for Installation of Pressure Relief Devices (Boiler and Pressure Vessel Codes)

ASME SEC X MA 2 Mandatory Capacity Conversions for Safety Valves (Boiler and Pressure Vessel Codes)

ASME SEC X NMA AB Nonmandatory installation and operation (Boiler and pressure vessel codes)

ASME SEC XI D1 IWV Inservice Testing of Valves in Nuclear Power Plants(Boiler and Pressure Vessel Codes)

ASME SEC XI D1 ART IWV Requirements (Boiler and Pressure Vessel codes)

ASME SEC XI D2 IGV Inservice Testing of valves in Nuclear Power Plants (Boiler and Pressure vessel Codes)

ASME SEC XI D2 ART IGV-100 Scope and Responsibility (Boiler and Pressure Vessel Codes) ASME SEC XI D2 ART IGV-200 Mefinitions (Boiler and Pressure Vessel Codes) ASME SEC XI D2 ART IGV-300 Requirements (Boiler and Pressure Vessel Codes) ASME SEC XI D2 ART IGV-600 Records and Reports (Boiler and Pressure Vessel Codes)

ASME SEC XI D3 IMV Inservice Testing of Valves in Nuclear Power Plants (Boiler and Pressure Vessel Codes)

ASME SEC XI D3 ART IMV-100 Scope and Responsibility (Boiler and Pressure Vessel Codes) ASME SEC XI D3 ART IMV-200 Categories of Valves (Boiler and Pressure Vessel Codes) ASME SEC XI D3 ART IMV-300 Test Requirements (Boiler and Pressure Vessel Codes)


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Valve standards from API - the American Petroleum Institute:

• API SPEC 6D Specification for Pipeline Valves. API Specification 6D is an adoption of ISO 14313: 1999, Petroleum and Natural Gas Industries-Pipeline Transportation Systems-Pipeline Valves. This International Standard specifies requirements and gives recommendations for the design, manufacturing, testing and documentation of ball, check, gate and plug valves for application in pipeline systems.

• API 526 Flanged Steel Pressure Relief Valves. The standard is a purchase specification for flanged steel pressure relief valves. Basic requirements are given for direct spring-loaded pressure relief valves and pilot-operated pressure relief valves as follows: orifice designation and area; valve size and pressure rating, inlet and outlet; materials; pressure-temperature limits; and center-to-face dimensions, inlet and outlet.

• API 527 Seat Tightness of Pressure Relief Valves R(2002). Describes methods of determining the seat tightness of metal- and soft-seated pressure relief valves, including those of conventional, bellows, and pilot-operated designs.

• ANSI/API STD 594 Check Valves: Flanged, Lug, Wafer and Butt-welding. API Standard 594 covers design, material, face-to-face dimensions, pressure-temperature ratings, and examination, inspection, and test requirements for two types of check valves.

• API 598 Valve Inspection and Testing. The standard covers inspection, supplementary examination, and pressure test requirements for both resilient-seated and metal-to-metal seated gate, globe, plug, ball, check, and butterfly valves. Pertains to inspection by the purchaser and to any supplementary examinations the purchaser may require at the valve manufacturer's plant.

• ANSI/API 599 Metal Plug Valves - Flanged, Threaded and Welding Ends. A purchase specification that covers requirements for metal plug valves with flanged or butt-welding ends, and ductile iron plug valves with flanged ends, in sizes NPS 1 through NPS 24, which correspond to nominal pipe sizes in ASME B36.10M. Valve bodies conforming to ASME B16.34 may have flanged end and one butt-welding end. It also covers both lubricated and nonlubricated valves that have two-way coaxial ports, and includes requirements for valves fitted with internal body, plug, or port linings or applied hard facings on the body, body ports, plug, or plug port.

• ANSI/API 600 Bolted Bonnet Steel Gate Valves for Petroleum and Natural Gas Industries - Modified National Adoption of ISO 10434:1998.

• API 602 Compact Steel Gate Valves - Flanged, Threaded, Welding, and Extended-Body Ends. The standard covers threaded-end, socket-welding-end, butt-welding-end, and flanged-end compact carbon steel gate valves in sizes NPS4 and smaller.

• ANSI/API 603 Corrosion-Resistant, Bolted Bonnet Gate Valves - Flanged and Butt-Welding Ends. The standard covers corrosion-resistant bolted bonnet gate valves with flanged or butt-weld ends in sizes NPS 1/2 through 24, corresponding to nominal pipe sizes in ASME B36.10M, and Classes 150, 300, and, 600, as specified in ASME B16.34.

• ANSI/API 607 Fire Test for Soft-Seated Quarter Turn Valves. The standard covers the requirements for testing and evaluating the performance of straightway, soft-seated quarter-turn valves when the valves are exposed to certain fire conditions defined in this standard. The procedures described in this standard apply to all classes and sizes of such valves that are made of materials listed in ASME B16.34.

• API 609 Butterfly Valves: Double Flanged, Lug- and Wafer-Type. The standard covers design, materials, face-to-face dimensions, pressure-temperature ratings, and examination, inspection, and test requirements for gray iron, ductile iron, bronze, steel, nickel-base alloy, or special alloy butterfly valves that provide tight shutoff in the closed position and are suitable for flow regulation.

• API 6FA Specification for Fire Test for Valves. The standard covers the requirements for testing and evaluating the performance of API Spec 6A and Spec 6D valves when exposed to specifically defined fire conditions.

• API 6FC Fire Test for Valve with Automatic Backseats. The standard covers the requirements for testing and evaluating the performance of API Spec 6A and Spec 6D valves with automatic backseats when exposed to specifically defined fire conditions.

• API 6RS Referenced Standards for Committee 6, Standardization of Valves and Wellhead Equipment.

• API 11V6 Design of Continuous Flow Gas Lift Installations Using Injection Pressure Operated Valves. The standard sets guidelines for continuous flow gas lift installation designs using injection pressure operated valves.

• ANSI/API RP 11V7 Recommended Practice for Repair, Testing, and Setting Gas Lift Valves. The standard applies to repair, testing, and setting gas lift valves and reverse flow (check) valves.

• API 520-1 Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries: Part I - Sizing and Selection. The recommended practice applies to the sizing and selection of pressure relief devices used in refineries and related industries for equipment that has a maximum allowable working pressure of 15 psig (1.03 bar g or 103 kPa g) or greater.


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• API 520-2 Recommended Practice 520: Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries-Part II, Installation. The recommended practice covers methods of installation for pressure-relief devices for equipment that has a maximum allowable working pressure of 15 psig (1.03 bar g or 103 kPa g) or greater. It covers gas, vapor, steam, two-phase and incompressible fluid service.

• ANSI/API 574 Inspection Practices for Piping System Components. The standard covers the inspection of piping, tubing, valves (other than control valves) and fittings used in petroleum refineries.

• ANSI/API 576 Inspection of Pressure Relieving Devices. The recommended practice describes the inspection and repair practices for automatic pressure-relieving devices commonly used in the oil and petrochemical industries.

• ANSI/API 608 Metal Ball Valves - Flanged and Butt-Welding Ends. The standard covers Class 150 and Class 300 metal ball valves that have either butt-welding or flanged ends and are for use in on-off service.


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Standard Code Name BS Standard Name

BS1212 Ball valves (portsmouth type ) excluding floats BS1123 Specificatin for safety valves, gauges and other safety fittings for air receivers and compressed air

installations BS1414 Specificationf for steel ewdge gate valves ( flanged and butt- welding ends ) for the petroleum,

petrochemical and allied industries BS1552 Control plug cocks for low – pressure gases BS1570 Specificatin for Flanged and Butt - welding ends steel plug valves for the perroleum insustry

(excluding well - Head and flow - line valves) BS1735 Specification for Flanged cast iron outside - screw - and - yoke ewdge gate valves class 125, size

1.5 in to 24 in for the petroleum industry BS1868 Specificatin for steel check valves (flanged and butt-welding ends ) for the petroleum, petrochemical

and allied industries BS1873 Specification for Steel globe and globe stop and check valves (flanged and butt-welding ends ) for

the petroleum, petrochemical and allied industries BS1952 Specification for copper alloy gate valves for general purposes BS1953 Copper alloy check valves for general purposes BS1968 Floats for Ball valves ( copper ) BS2060 Copper alloy screw - down stop valves for general purposes BS2080 Specification for Face - to - face, centre - to - face end - to -end and centre - to - end dimensions of

flanged and butt-welding ends steel valves for the petroleum, petrochemical and allied industries BS2591 PT.1 British standard glossary for valves and valve parts (for fluids ) part 1.screw - down stop ,check and

gate valves BS2591 PT.2 British standard glossary for valves and valves parts ( for fluids) part,2 safety valves and relief

valves BS2591PT.3 British standard glossary for valves and valve parts (for fluids ) part 3, Plug valves and cocks BS2591PT.4 British standard glossary for valves and valves (for fluids ) part4, butterfly valves BS2591PT.5 British standard glossary for valves and valve parts ( for fluids ) part5, Ball valves

BS2995 Specificatin for cast and forged steel wedge gate, glove, check and plug valves screwed and socket - Welding sizes 2 in and smaller for the petroleum industry

BS3464 Specification for cast iron gate valves for general purposes BS3808 Specificatin for cast and forged steel flanged, screwed and socket - welding Wedge gate valves

(compact design ) sizes 2 in and smaller for the petroleuum industry BS3948 Specification for cast iron parallel slide valves for general purposes BS3952 Specification for cast iron butterfly valves for general purposes BS3961 Specification for cast iron screw - down stop valves and stop and check valves for general purposesBS4090 Cast Iron check valves for general purposes BS4133 Flanged steel parallel slide valves for general purposes BS4312 Flanged steel screw - down stop valves and stop and check valves for general purposes BS4460 Steel Ball valves for the pertroleum industry BS5146 Specification for inspection and test of steelvalves for the petroleum petrochemical and allied

industries BS5150 Cast iron wedge and double disk gate valves for general purposes BS5151 Cast iron gate (parallel slide ) valves for general purposes BS5152 Cast iron globe and globe stop and check valves for general purposes BS5153 Cast Iron check valves for general purposes BS5154 Copper alloy globe stop and check, check and gate valves for general purposes BS5155 Cast iron and carbon steel butterfly valves for general purposes BS5156 Screw down diaphragm valves for general purposes BS5157 Steel gate (parallel slide ) valves for general purposes BS5159 Specification for cast iron and carbon steel ball valves for general purposes BS5160 Specification for Flanged steel globe valves, globe stop and check valves and lift type check valves

for general purposes BS5351 Steel ball valves for the petroleum petrochemicals and allied industries BS5417 Test of genera purpose industrial valves BS5418 Marking of general purpose industrial valves

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