baldor 275kw submittal - swift equipment solutions · 2018-09-26 · baldor generators are...

Baldor 275kW SUBMITTAL

BALDOR MODEL IDLC275

DIESEL ENGINE/GENERATOR

EATON/ CUTLER HAMMER

TRANSFER SWITCH

Bill of Material

275kW Diesel Generator & 400 amp ATS

Model

Engine Manufacturer

Frequency / Speed (RPM)

Ambient (Min/Max)

IDLC275-4JU John Deere 60 Hz / 1800 -18 °C / 40 °C

Duty / Alt Temp Rise Engine Model Engine Control Voltage

(DC) Elevation

Standby / 125 °C 6090HF484 24 1000 Ft

Genset Agency Approval

Emissions Standard

Fuel Type Enclosure / Mount

Method

UL2200 / CUL Tier 3 Emergency Diesel Enclosed / Skid Mounted

Output Rating (kw/kva)

Full Load Amps Voltage (L-L/L-N) -

Connection Phase / Power Factor

275 KW / 344 kVA 413 a 480/277 / Hi Wye Three / 0.80

Additional Specifications:

PRODUCT

Emissions Application: EPA Stationary Emergency

ALTERNATOR

Alternator Regulator: AS440-UL

Drip shield: IP22

Alternator Space Heater: Yes

Exciter Field Circuit Breaker: No

Alternator Excitation: Standard

Alternator Model Number: HCI444D-311

Alternator Agency Approval: UL1004

ENGINE

Engine Governor Type: Engine Mfr ECU

Oil and Coolant Drains: Yes

Coolant Radiator: Unit mounted

Coolant Heater: 1.8kW 120v 1Ph 4â€™Cord w/Plug

Battery: Standard Starting Battery

Battery Quantity: 2

Battery Type: Group31 Style 12V 900 CCA Min

Battery Charger: Yes

BC Brand: Stored Energy Systems

BC Battery Type: Lead Acid

BC Output Amps: 10 a

BC Input Volts & Hertz: 120/60

Cold Weather Package: No

CONTROL

Genset Controller: Intellite NT Digital Controls

Controller Voltage Adjustment: Yes

Controller Speed Adjustment: Yes

Controller Low Coolant Level: Yes

NFPA110 Level 1 version: Yes

Run Relay: Yes

Louver Relay: No

Remote Annunciator: Surface Mounted RA-15

Remote E-Stop: Yes

Remote Genset Display: None

Paralleling version: No

ENCLOSURE

Enclosure Option: Basic Sound Attenuated

Enclosure material: Aluminum - Pre Painted

Enclosure color: Baldor Almond - C11

Enclosure Logo: Standard Baldor Logo

Enclosure Hardware Kit: Yellow Zinc HW Pad-lockable G1

Intregrated Vibro Mounts: Included

Additional Vibro Mounts: Yes

Vibration Isolator Type: Elastomer

Vibration Isolator Location: Under Tank - loose

EXHAUST

Exhaust Attenuation Grade: Critical

Exhaust Mounting Method: Internal mount for enclosure

POWER CONNECTION

Circuit Breaker: 1

1 Circuit Breaker Rating: 80% Thermal Magnetic

1 Circuit Breaker Amp: 350 a

1 Circuit Breaker Volt Frame: 600

1 Circuit Breaker Pole: 3 Pole

1 Circuit Breaker Mount Loc.: Unit mounted

1 Circuit Breaker Alarm Switch: 1A

1 Circuit Breaker Aux Switch: 2A2B

1 Circuit Breaker Shunt Trip: Yes

FUEL

Fuel Tank Capacity: Standard Tank Capacity

Standard Tank Capacity: 490

Standard Tank Run Time: 24 hrs

Fuel Tank Type: Steel Double Wall Fuel Tank

Fuel Tank Agency Approval: UL-142

Flex Fuel Lines: UL

Manual Fuel Primer On Engine: Included

Engine Primary Filter: 10 Microns

Engine Secondary Filter: 2 Microns

Water Separator On Engine: Included

Supplemental 30um filt/sep: Included

PRODUCT MANUALS

Copies of Operating Manual: 1

WARRANTY

Labor Warranty: 2 Year/ 3000 Hours

Parts Warranty: 3 Year / 3000 Hours

TESTING

Standard Test 1.0 PF: 1 hrs

1 Automatic Transfer Switches

Catalog Number ATC3C2X30400XSU,

Standard Features: 1a, 2a, 3a, 4a, 5h, 5j, 5k, 5l, 6b, 7a, 8c, 8d, 12c, 12d, 12g, 12h, 14g, 14h,

15e, 15f, 23k, 26d, 26h, 26j, 26k, 26l, 32f, 35a, 42, 49c

Optional Features: No Optional Features Selected

Open Transition, 480/277v, 60hz, 3 Phase, 4 Wire, 3 Poles

Controller Type: ATC-300

Continuous Current: 400 Amps

Withstand 50kA spc/30kA any

Normal Source Terminals: (2) 3/0-250 OR (1) 3/0-600 CU/AL

Emergency Source Terminals: (2) 3/0-250 OR (1) 3/0-600 CU/AL

Load Side Source Terminals: (2) 3/0-250 OR (1) 3/0-600 CU/AL

Neutral Source Terminals: (6) 250-500 CU/AL

ATS Logic Instruction IB01602009E.PDF

ATS Frame Instruction IB01602015E.PDF

ATS Logic Technical Data TD01602006E.PDF

ATS Frame Technical Data TD01602018E.PDF

ATC3C2 3 Poles 400 Amps

AT Enclosure - Type-1

1a. Time Delay Normal to Emergency Adj. 0-1800 sec

2a. Time Delay Engine Start Adj. 0-120 sec

3a. Time Delay Emergency to Normal Adj. 0-1800 sec

4a. Time Delay Engine Cool-off Adj. 0-1800 sec

5h. Emergency (S2) Sensing Phase Reversal

5j. Emergency (S2) Sensing Under Voltage/Under Freq

5k. Emergency (S2) Sensing Over Voltage/Over Freq

5l. Emergency (S2) Sensing Voltage Unbalance

6b. Test Pushbutton

7a. Time Delay Engine Fail Adj. 0-6 sec

8c. Time Delay Bypass Emergency to Normal

8d. Time Delay Bypass Normal to Emergency

12c. LED Indicator Normal Position

12d. LED Indicator Light Emergency Position

12g. LED Indicator Normal Source Available

12h. LED Indicator Emergency Source Available

14g. Normal (S1) Source Available (2 Form C)

14h. Emergency (S2) Source Available (2 Form C)

15e. Normal (S1) Position Indication (1 Form C)

15f. Emergency (S2) Position Indication (1 Form C)

23k. Auto Plant Exerciser 1/7/14/28 Day

26d. Go To Source 2

26h. Normal (S1) Sensing Phase Reversal

26j. Normal (S1) Sensing Under-voltage/Under-frequency

26k. Normal (S1) Sensing Over-voltage/Over-frequency

26l. Normal (S1) Sensing Voltage Unbalance

32f. In-Phase Transition

35a. Pre-transfer Signal Contacts (1 Form C)

42. IBC/CBC Seismic Qualified

49c. Multi-Tap Transformer

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IDLC275-3J

DDiieesseel Ratings Range – 60 Hertz Operation

Standby: kW 170 - 275

kVA 170 - 344

Prime: kW 160 - 250

kVA 160 - 313

Baldor generators are available in a variety of power ratings

and installation styles to meet the energy needs of the

smallest businesses and the largest manufacturing facilities.

All generator sets are designed to meet the specifications

to ensure the fastest startup and dependable long-term

operation. Rely on Baldor generators to provide the

clean, quiet and environmentally friendly electrical power

when you need it most. Emergency backup, standby,

prime power, peak shaving or for any of your day or night

electrical power needs, you can count on a dependable

Baldor generator to provide the peace of mind and security

you desire.

Standby and Prime Power Features

4 Heavy-duty industrial diesel engine that meets the latest

EPA emissions levels

4 Brushless synchronous alternators with dynamic

balancing and four pole construction

4 Fully featured microprocessor based controller that’s

easy to use and field programmable for customized

installations

4 Generator sets are prototype tested and production

tested to ensure easy startup

4 Gen-set accepts rated load in one step

4 Heavy duty construction that’s designed for use in prime

or standby applications

4 Manufactured in a dedicated and secure ISO-9001

certified facility

4 Generator sets are backed by a world wide network of

parts and service centers

4 Optional agency approvals available including UL2200

and NFPA110

4 Optional environmental enclosures available including

weather resistant, sound attenuated, containerized, and

walk-in models

4 Full range of genset accessories and factory installed

options available

Genset Ratings

Genset Model Number

Alternator

Voltage L-N / L-L

Phase

Hertz

150°C Rise Standby Rating

125°C Rise Prime Rating

kW / kVA Amps kW / kVA Amps

IDLC275-3J HCI444D-311 120/208 3 60 275/344 955 250/313 868

(1) 120/240 3 60 275/344 828 250/313 753

(1) 120/240 1 60 170/170 708 160/160 667

139/240 3 60 275/344 828 250/313 753

220/380 3 60 264/330 502 248/310 472

277/480 3 60 275/344 414 250/313 376

HCI444D-17 347/600 3 60 275/344 331 250/313 301

HCI544E-311 120/208 3 60 275/344 955 250/313 868

(1) 120/240 3 60 275/344 828 250/313 753

(1) 120/240 1 60 273/273 1138 250/250 1042

139/240 3 60 275/344 828 250/313 753

220/380 3 60 275/344 523 250/313 475

277/480 3 60 275/344 414 250/313 376

HCI544E-17 347/600 3 60 275/344 331 250/313 301

NOTES: (1) Alternator connections have two circuits available for low voltage.

Available current in each low voltage circuit is equal to high voltage current listed in table.

For ratings and voltages not listed above refer to the Genset Selector.

Standby ratings do not have an overload capability but can be used for the duration of the utility failure per ISO-3046, DIN6271 and BS5514.

Prime (Unlimited Running Time) ratings are continuous per DIN 6271 and ISO-3046 with 10% overload capacity.

Baldor reserves the right to implement specifications or design changes without notice.

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EEnnggiinne AApppplliiccaattiioon DDaatta

Engine Specifications

Manufacturer John Deere

Engine Model # 6090HF485

Engine Type 4 Cycle, 6 Cylinder

Induction System Turbocharged,

Charge Air Cooled

Displacement, L (in3) 9 (548)

EPA Emissions Level Tier 3

HP at Rated Speed BHP (kWm) 422 (315)

Rated RPM 1800

Bore and Stroke in(mm) 4.661x5.354 (118.4x136.0)

Compression Ratio 16.0:1

Air Filter Type Dry

Governor Type/Model JDEC Electronic

Governor Manufacturer John Deere

Freq Reg NL to FL Isochronous

Freq Reg Steady State +/- 0.25%

Engine Lubrication System

Oil Pan Capacity gal(L) 8.4 (31.8)

Oil Pan w/Filter 8.8 (33.2)

Oil Filter Quantity 1

Oil Filter Type Cartridge

Oil Cooler Water Cooled

Recommended Oil 15W-40

Oil Press psi(kPa) 38 (260)

Engine Cooling System

Genset Max Ambient Temp °F(°C) 122 (50)

Engine Coolant Cap qt(L) 17 (16.1)

Engine + Radiator System Cap qt(L) 56.7 (53.7)

Water Pump Type Centrifugal

Coolant Flow gpm (Lpm) 74 (280)

Heat Rejected to Cooling Water

@ Rated kW; Btu/min (kW) 7001 (123)

Heat Rejected to Charge Cooler

@ Rated kW; Btu/min (kW) 4309 (75.7)

Max Restriction of Cooling Air

in H2O(kPa) 0.5 (0.124)

Engine Exhaust System

Exhaust Manifold Type Dry

Exhaust Flow @ Rated kW cfm(cmm) 1930 (55)

Exhaust Temp (dry manifold) °F(°C) 882 (472)

Min Back Pressure inH2O(kPa) 16 (4) Max Back Pressure inH2O(kPa) 40 (10)

Engine Electrical System

Charging Alternator Volts dc 24

Charging Alternator Amps 65

Grounding Polarity Negative

Starter Motor Volts dc 24

Battery Recommendations

Battery Volts dc 24

Min Cold Cranking Amps 800

Quantity Required 2

Ventilation Requirements

Cooling Airflow scfm(cmm) 12537 (355)

Combustion Airflow cfm(cmm) 802 (23)

Heat Rejected to Ambient

From Engine Btu/min(kW) 3526 (62)

From Alternator Btu/min(kW) 1877 (33)

Recommended Free Area Intake

Louver Size ft2(m2) 27 (2.51)

Engine Fuel System

Recommended Fuel #2 Diesel

Fuel Line at Engine

Supply Line Min ID in(mm) 0.44 (11)

Return Line Min ID in(mm) 0.38 (10)

Fuel Pump Type Engine Driven

Fuel Pump Max Lift ft (m) 6 (2)

Max Flow to Pump gph(Lph) 63.4 (240.0)

Fuel Filter

Secondary Filter 2µm

Secondary Water Separator Included

Primary Filter 10µm

Primary Water Separator Included

Fuel Consumption – Standby Rating

100% Load gph(Lph) 20.3 (76.8)

75% Load gph(Lph) 15.3 (57.9)

50% Load gph(Lph) 10.5 (39.7)

25% Load gph(Lph) 5.6 (21.2)

Fuel Consumption – Prime Rating

100% Load gph(Lph) 17.9 (67.8)

75% Load gph(Lph) 13.5 (51.1)

50% Load gph(Lph) 9.2 (34.8)

25% Load gph(Lph) 4.9 (18.5)

Engine Output Deratings - Standby

Exhaust Outlet Diameter in(mm) 4 (101.6)

Exhaust Outlet Type O.D. Tube Rated Temp

Rated Altitude

Max Altitude

77ºF

1,000 ft

10,000 ft

Temperature Derate -1% / 20ºF

Altitude Derate -1% / 2000 ft

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AAlltteerrnnaattoor SSppeecciiffiiccaattiioonns

Alternator Type 4-Pole, Rotating Field

Exciter Type Brushless

Excitation System

Shunt Connection Standard

PMG Optional

Insulation per NEMA MG1

Material Class H

Standby Temp Rise 150˚C

Prime Temp Rise 125˚C

Lead Connection 12 Lead, Reconnectable

Stator Pitch 2/3

Amortisseur Winding Full

Bearing Single, Double Shielded

Drive Coupling Flexible Disk

Unbalanced Load 20% of Standby Rating

GGeennsseet CCoonnttrroolllleer SSppeecciiffiiccaattiioonns

Baldor InteliLite NT Features

Large back-lit graphical LCD Display

64x128 pixel resolution

6 LED Genset Status Indicators

Alarm Red LED

Not In Auto Red LED

Warning Yellow LED

Running Green LED

Ready / Auto Green LED

Supplying Load Green LED

Sealed Membrane Panel to IP65

Push Buttons for Simple Control

Start, Stop, Fault Reset, Horn Reset, Mode,

Page, and Enter Keys

Display Metering and Protection

Oil Pressure Warning / Shutdown

High/Low Coolant Temperature Warning

High Coolant Temperature Shutdown

Low Coolant Level Shutdown

Low Fuel Level Warning / Shutdown

Over Speed Protection

Battery Voltage Under/Over Warning

Running Hour Meter

Generator Under/Over Volts Warn/Shutdown

Generator Under/Over Freq Warn/Shutdown

Generator Over Current Shutdown

Generator Output Metering for V1-V3, I1-I3,

Hz, kW, kWh, kVAr, kVAh

Automatic Voltage Regulator

Wound Field SX440

PMG OPT MX341, Opt MX321

Voltage Regulation No Load to Full Load

PMG Regulator +/- 1%, +/- 0.5%

Load Acceptance 100% of Rating,

One Step

Subtransient Reactance

480V, Per Unit 13%

TIF (1960 Weighting) <50

Line Harmonics 5% Maximum

Motor Starting kVA 30% Max Voltage Dip

Alt @ 480V SkVA HCI444D-311 - 780

Alt @ 480V SkVA HCI544E-311 - 1700

NFPA110 Compliance

An optional Remote Annunciator is available

to meet NFPA110 applications

Remote Annunciator Features – RA15

15 LED Indicators with Function Labels

Horn Reset and Lamp Test keys

CAN Bus Connection for up to 600 Feet

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AAddddiittiioonnaall SSttaannddaarrdd GGeennsseett FFeeaattuurreess AAvvaaiillaabblle AAcccceessssoorriiees aannd OOppttiioonns

4 Formed Steel Sub-Base

4 Integral Vibration Isolation

4 Sub-Base Lifting Eyes

4 Unit Mounted Radiator

4 Engine Mounted Fan

4 Radiator Core and Fan Guards

4 Battery Charging Alternator

4 Battery Rack and Cables

4 Unit Mounted Control Panel

4 Spin-On Filters for Oil and Fuel

4 Enamel Finish

4 One Set - Operation / Maintenance Manual

4 Factory Tested Prior to Shipment

4 Limited Warranty

OOppttiioonnaal AAggeennccy AApppprroovvaalls

q UL2200 (Review Option Availability)

q NFPA110 (Request Remote Annunciator)

WWeeiigghht aannd DDiimmeennssiioonns ((OOppeen UUnniitt)

Weight – Wet lb(kg) 5510 (2141)

Overall Dimensions Length x Width x Height

inches 118 x 48 x 59

mm 2997 x 1219 x 1499

Note: Drawing is provided for reference only. Use

engineering outline for installation planning

Open Unit

q Industrial Silencer q Residential Silencer

q Critical Silencer q Super Critical Silencer

q Exhaust Flex Pipe q Rain Cap

q Radiator Duct Flange

Enclosed Units

q Weather Resistant Enclosure

q Sound Attenuated w/Internal Critical Silencer

q ISO Container q Walk-In Enclosure

Alternator Accessories

q PMG Exciter and AVR Upgrade

q Alternator Space Heater

q Exciter Field Circuit Breaker

q Alternator Drip Shield

Genset Accessories

q Voltage Adjust Potentiometer

q Starting Battery

Battery Charger q Auto/Float

Auto/Float Equalize Timer q Manual q Automatic

q Battery Heater

q Engine Coolant Heater

q Oil & Coolant Drain Valves (Engine/Radiator)

q Oil & Coolant Drain Extended to Base

Main Output Breaker q Wall Mount q Unit Mount

Transfer Switch q Manual q Automatic

Control Panel

q Remote Annunciator

q Remote Communications

q Remote E-Stop

Fuel System and Sub-Base Fuel Tank

Sub-Base Tank q Single Wall q Double Wall

q UL142 Double Wall with Containment

Tank Run Time @ 100% Load

q 12-16 Hours q 24-36 Hours

q Flex Fuel Line

q Primary Fuel / Water Separator

Vibration Isolators

Location q Under Tank q Between Tank

q Elastomer Isolator q Pad Isolator

q Standard Spring q Spring for Seismic Zone 4

© Baldor Electric Company

WORLD HEADQUARTERS

Baldor Electric Company • P. O. Box 2400 • Fort Smith, AR 72902-2400 U.S.A.

Phone (479) 646-4711 • Fax (479) 648-5792 • International Fax (479) 648-5895

www.baldor.com

Printed in U.S.A.

FM24683J 3/08 CMB 2000

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http://www.baldor.com/

THIS DOCUMENT IS BEING UPDATED.

FOR FURTHER INFORMATION, PLEASE

CONTACT YOUR LOCAL SALES OFFICE.

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SOUND DATA

IIDDLLCC227755--33JJ

Sound Pressure Level @ 7 meters dB(A)

Enclosure Microphone Position

1 2 3 4 5 6 7 8 Average

Open No Exhaust 86 91 91 89 87 92 92 92 90

Basic Sound

Attenuated

Enclosure

Internal Mount

Critical Grade Silencer

76

77

78

79

78

78

81

79

78

HPE Level 1 External Mount Critical

Grade Silencer 67 75 76 74 72 76 76 76 74

HPE Level 2 External Mount Hospital

Grade Silencer 65 70 64 64 65 70 71 71 68

Notes:

1. Position 1 faces the radiator

7m from the exterior of the

machine. The positions proceed

clockwise around the genset.

2. Data measured at full load using

standard radiator package.

3. Sound pressure levels are

subject to instrumentation,

installation, product variability

and testing conditions.

4. Sound data for open unit does

not include exhaust noise.


WORLD HEADQUARTERS



www.baldor.com

Printed in U.S.A.

FM24013 1/10 FARR 2000

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Configurator Submittal Package - Quote Number: 156629691-10 - Custom Generator

UL2200 MODEL #

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MODEL #

OVERALL OVERALL OVERALL HOOD MOUNTING MOUNTING MOUNTINGrANK HEIGHT TANK HEIGH, LENGTIH \\1DTH HEIGHT LENGTIH HOLE 1 HOLE 2 \\1DTH TlH TH

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GIE N E R A T O RS GENERAL INSTALLATION

FOR IDLC GENERATORS

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FOR PRODUCT DATA REFER TO BALDOR MODEL DATA SHEETS

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FOR INSTALLATION RECOMMENDATIONS REFER TO GEN SET MANUAL MN2407

ALL DIMENSIONS IN INCHES

DRAWING TO SCALE

CUSTOMER IS RESPONSIBLE FOR DETERMINING THAT BALDOR'S PRODUCT \\1LL PERFORM SUITABLY IN THE INTENDED APPLICATION. 'f' REV. DESC: CHANGE DISCHARGE HOOD DRAWING 180-275 TO 42 DEEP ALDO REV. LTR: K VERSION: 10 TOR: 00000081 1940 rr,

TOLERANCES UNLESS OTHERWISE SPECIFIED DECIMALS . XX ± . 25 FRACTIONS ± 1 / 4

FILE: \PGA\00010\468 REVlSED: 09: 01: 27 08£20/2013 BY: PGMICBO

MTL: - TAB: BSAE_ 1 80 - 275

IDLC 30-500-0?E

SH5of18

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THIS DOCUMENT IS BEING UPDATED.

FOR FURTHER INFORMATION, PLEASE

CONTACT YOUR LOCAL SALES OFFICE.

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InteliLite NT

GGeennsseet CCoonnttrroolllleerr Standard Features

• Microprocessor based

• Secure settings with easy to use password protection

• Engine Protection features

• Generator Protection features

• Real Time Clock with Battery back up

• Event and performance log

- Event based history with 119 events

- Reason, Data and Time + all important values

Introduction

The InteliLite NT controller provides complete monitoring

and protection for the Genset in manual or remote start

mode. Provides remote control, user configuration and

complete gen-set monitoring and protection.

The control features a powerful graphic display providing

userfriendly information in an easy to understand format.

Real time clock and event history log are valuable for

troubleshooting. Instrumentation of internal values on VDO

type analog gauges makes use easy even for untrained

personnel.

• Controller is UL and ULC recognized

• Controller is NFPA110 compliant

• Front panel protection is IP65

• Large easy to read graphic LCD display

• LED's provide visual status information

• Password protection

• History log for rapid fault isolation

• Complete Engine, Alternator, Utility Line monitoring

• Optional Remote Keypad/Display

• Optional Remote Annunciator

- Test Run scheduler

• User interface

- Graphic 128 × 64 pixels LCD display

- Multiple language capability

- Setpoints adjustable at keypad or PC

- Keypad provides tactile feedback

• Inputs and outputs

- 3 configurable analog inputs

- 7 Digital inputs

- 7 Digital outputs

- Magnetic RPM pick-up input

- D+ preexcitation terminal

• EFI engine support

- Engine specific CAN J1939 EFI engine support

- Diagnostic messages in plain text

• RS-232 Interface

LLEED IInnddiiccaattiioonns

ALARM Indicates active or inactive, but still not reset

shutdown alarm WARNING Indicates active or inactive, but still not

reset warning alarm

NOT IN AUTO

Indication the controller in not in AUTO mode READY/AUTO Indicates the controller is in AUTO mode and is ready to operation. The LED goes off after the engine is started.

RUNNING Indicates running engine SUPPLYING LOAD

Indicates the gen-set is running, giving proper voltage and frequency and the outputs Read to Load, GCB close/open are closed.

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EEnnggiinne AApppplliiccaattiioon DDaatta

Alarm List (WRN=Warning; SD=Shutdown) Monitored Parameters

Generator Protection

• Over/Under frequency

• Over/Under voltage

• Current/Voltage asymmetry

• Overcurrent/Overload

• Short Circuit Current detection

• True RMS Voltage measurement

- Phase to Phase;

- Phase to Neutral

- PT ratio range 0.1–500

• True RMS current measurements

- Current range 5 A

- Maximal measured current 10 A

- CT ratio range 1–5000

• Power measurements

- Act / React Power and Power,

- Power Factor per phase

- Active and Reactive Energy counter

Engine Protection

• Oil Pressure

• Coolant Temperature

• Fuel Level

• Engine RPM

• Battery Condition

• Time to Next Service

• Total Operating Hours

• J1939 communications with ECU

Timers

• Pre Start Delay

• Maximum Crank time

• Pause time between crank attempts

• Idle time

• Stabil Time, Gen voltage output stabil time

• Gen Circuit Breaker (GCB) Close delay

• Cooling Time, unloaded Genset cool time

• After Cool Time, run cooling pump after stop

• Stop Time

• Horn Timeout

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Events Description

Oil Press Wrn Oil pressure is less than setpoint.

Oil Press Sd Oil pressure iis less than setpoint.

Eng Temp Wrn Water temperature exceeds setpoint.

Eng Temp Sd Water temperature exceeds setpoint.

Fuel Level Wrn Fuel level is less than setpoint.

Fuel Level Sd Fuel level is less than setpoint.

Vbat Wrn Battery volts is out of limits.

AnlnlOM Wrn AnIn condition for IG-IOM/IGS-PTM.

AnlnlOM Sd AnIn condition for IG-IOM/IGS-PTM.

Digital IN Wrn Digital Input condition Wrn/Sd

Battery Fail Batt fail during start sequence.

Start fail Sd GENSET start failed.

ParamFail Wrong memory checksum.

Vgen <, > Sd Output volts is out of limits.

Vgen unbl Sd Output volts is unbalanced.

Fgen <,> Sd Output freq is out of limits.

Igen unbl Sd Output current is unbalanced.

Overload Sd Output current exceeds setpoint.

Overspeed Sd RPM exceeds setpoint.

Underspeed Sd After start, RPM is less than setpoint.

EmergStop Sd Emergency stop is opened.

GCB fail Sd Generator circuit breaker failed.

Pickup Fault Sd Speed sensor failed.

Stop fail Sd Genset stop failed.

NextService Wrn The NextServTimer expired.

ChrgFail Wrn Alternator failed to charge battery.

SprinklActive Wrn Active if Sprinkler output is closed.

RA15 fail Wrn Lost connection to IGL-RA15 module.

IOM fail Sd Lost connection to IG-IOM/IGS-PTM.

ECU Alarm Wrn ECU alarm list is not empty.

LowRTCBatt Wrn RTC backup battery is flat.

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SSppeecciiffiiccaattiioonns

Power Supply

Voltage 8-36VDC

Current 40-430mA depends voltage and temp

Volts tolerance 2 % at 24V

Ambient

Operating temp -20 to +70oC

Storage temp -30 to +80oC

Protection type IP65

Humidity 95% no condensation

Low Voltage

Directive

EN 61010-1:95 +A1:97

Electromagnetic

Compatibility

EN 50081-1:94, EN 50081-2:96

EN 50082-1:99, EN 50082-2:97

Vibration 5 - 25 Hz, ±1,6mm

25 - 100 Hz, a = 4 g

Shock a = 200 m/s2

Generator

Frequency 50-60 Hz

Freq Tol. 0.2Hz

Current Monitor

IC nominal (from CT) 5A

Load (CT Zout) <0.1Ω

CT input burden <0.2 VA per phase (In=5A)

Measurement tolerance 2% of Nominal

Imax from CT 10A

Ipeak from CT 150 A / 1s

Imax continuous 12 A

Voltage Monitor

Voltage range 0 – 277 VAC phase to neutral

0 – 480 VAC phase to phase

Vmax 340 VAC phase to neutral

600 VAC phase to phase

Input Resistance 0.6 MΩ phase to phase

0.3 MΩ phase to neutral

Measurement tolerance 2% of Nominal

Overvoltage class III / 2 (EN61010)

Digital Inputs/Outputs

Analog Inputs

Number of inputs 3

Resolution 10bits

Range (jumper) V, Ohm (default), mA

Volts range 0-2.5V

Ohms range 0-2500Ω

mA range 0-20mA

Input impedance > 100 kΩ for V measuring

180 Ω for mA measuring

Ω tolerance ± 2 % ± 2 Ω of measured value

V tolerance ± 1 % ± 1mV of measured value

Speed Pick Up

Sensor Type magnetic pick-up (shielded cable)

Vin Minimum 2 Vpk-pk (from 4 Hz to 4 kHz)

Vin Maximum 50 Veff

Freq min 4 Hz

Freq max 10 kHz (min. input voltage 6Vpk-pk)

Freq tolerance 0.2 %

D+ Function

Imax output 300mA

Guaranteed

level for signal

Charging OK

80% of supply voltage

Horn Output

Volts 0-36VDC

Current 1A maximum

Number of In/Outputs 7 / 7

Voltage Range 0-36 VDC

Input Resistance 4.2 kΩ

Volts for closed indication 0-2VDC

Volts for open indication 8-36VDC

Max Output Current 0.5A

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Stop Alarm Choose one

Device Choose one

Device

6 4

RS232 Interface Plug In Module

InteliLite NT GENSET Controller

Generator Control

Engine Control

Optional

CAN J1939 I/O Extension

8 Gauge Drivers Plug In Module

Binary Outputs

(Open Collector)

Binary Inputs

IGL- RA15

IGS- PTM

IG- IOM

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OOppttiioonnaal EExxppaannssiioon MMoodduullees aannd AAcccceessssoorriiees

IGL-RA15 • Remote Annunciator

• Customizable Label

• 15 LED's - Can be programmed Red, Green or Yellow

• Lamp Test

• Local Horn Button

• Connect via Can Bus

• Can be used stand alone, or with an IGS-PTM or IGS-IOM

IGS-IOM • I/O Extension Module

• 8 Binary Inputs, 8 Binary Outputs, 4 Analog Inputs,

1 Analog Output . Measures PT 100 and NI 100 sensors

• Analog Inputs: 0-2500 Ohms

• Analog Outputs- 0-20 mA

• Connect via J1939 Can Bus

• Can be used with a IGL-RA 15

• If this extension module is used, the IGS-PTM cannot be

used

IL-NT AOUT8 • Slide in card

• Connect to standard VDO, Datcon, or similar type gauges

• UP to 8 gauges can be connected

IGS-PTM • I/O Extension Module

• 8 Binary Inputs, 8 Binary Outputs, 4 Analog Inputs,

1 Analog Output

• Measures PT 100 and NI 100 sensors

• Analog Inputs: 0-250 Ohms, 0-100mV, 0-20 mA

• Analog Outputs- 0-20 mA

• Connect via J 1939 CanBus

• Can be used with a IGL-RA 15

• If this extension module is used, the IGS-IOM cannot be

used

IL-NT RD • Remote Display

• Connects to RS-232 Interface . If this function is used,

the IG-IB cannot be used

IG-IB • Internet Module

• Connect via Ethernet or Dial-up . Control Via Internet

• Full 2 way communication

• If this module is used, the IL-NT RD cannot be used

Options

PC Modem IL-NT RD

IG-IB


WORLD HEADQUARTERS



www.baldor.com

Printed in U.S.A. FM24108 10/08 FARR 2000

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The Smart Choice for Mission-Critical Engine Starting

• Fast, accurate, mission-critical charging – gives best starting reliability • Replace nearly any charger – without planning ahead • Industry-first battery-fault alarm - helps dispatch service early • 1 million hour observed MTBF – means longest charger life • Smart design – stops load dump and other damaging transients

NNRRGG IInntteelllliiggeenntt EEnnggiinnee SSttaarrtt BBaatttteerryy CChhaarrggeerr

www.sens-usa.com • [email protected] • Toll-free 866.736.7872 • 303.678.7500 Our energy means business®

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http://www.sens-usa.com/

mailto:[email protected]

NRG Battery Charger Benefits and Features

Failure to start due to battery problems is the

leading cause of inoperable engine generator sets.

SENS NRG battery charger maximizes starting system reliability while slashing genset servicing costs:

One NRG replaces almost any charger without extra site visits. Installers can select or change at any time 120, 208 or 240 volts AC input, 12 or 24-volt battery and output settings optimized for nearly any lead-acid or nickel cadmium battery.

Easy to understand user interface provides state-of-the-art system status – including digital metering, NFPA 110 alarms and a battery fault alarm that can send service personnel to the site before failure to start.

Batteries charged by NRG give higher performance and last longer. In uncontrolled environments precision charging by SENS increases battery life and watering intervals 400% or more.

NRG meets all relevant industry standards – including UL, NFPA 110 and CE. All units are either C-UL listed or C-UL recognized. 50/60 Hz units add CE marking to UL agency marks.

EnerGenius reliability technology built into every charger includes: • All-electronic operation with generous component de-rating • Disconnected/reversed/incorrect voltage battery alarm and protection • Protection of connected equipment against load dump transients • Widest temperature rating, and overtemperature protection • Superior lightning and voltage transient protection • Demonstrated field MTBF > 1 million hours • Standard 3-year warranty and available reimbursement of customer field service costs

Earn the best return on your charger investment – choose SENS NRG

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NRG Specifications AC Input Voltage 110-120/208-240 VAC, +10%, single phase, switch selectable Input current 10A charger: 6.6/3.3 amps maximum

20A charger: 12.6/6.3 amps maximum Frequency 60 Hz +5% standard; 50/60 Hz +5% optional Input protection 1-pole fuse, soft-start, transient suppression

Charger Output Nominal voltage ratings 12 or 24 volt nominal Optional voltage rating 12/24 volt, field selectable Battery settings Six discrete battery voltage programs

- Low or high S.G. flooded - Low or high S.G. VRLA - Nickel cadmium 9, 10, 18, 19 or 20 cells

Regulation +0.5% (1/2%) line and load regulation Current 10 or 20 amps nominal Electronic current limit 105% rated output typical – no crank disconnect required Charge characteristic Constant voltage, current limited, 4-rate automatic equalization Temperature compensation Enable or disable anytime, remote sensor optional Output protection Current limit, 1-pole fuse, transient suppression

Standard 4-rate charging

Constant current charge High-rate

taper charge

Finishing charge

Maintaining

charge

User Interface, Indication and Alarms Digital meter Switch-selectable meter for output volts, amps Accuracy +2% volts, +5% amps Alarms LED and Form C contact(s) per table:

Front panel status display

1. Alarms “1” available only on 10A charger 2. Form C contact provides summary alarm of these conditions. BBHH

chargers include this alarm configuration. Contacts rated 2A @ 26 VDC resistive 3. Battery fault alarm indicates these fault conditions:

- Battery disconnected - Battery polarity reversed - Mismatched charger battery voltage - Open or high resistance charger to battery connection - Open battery cell or excessive internal resistance

Transition from fast charge voltage to float voltage

Fast volt limit Charger in “fast charge mode”

Float volt limit Charger in “float mode”

Current limit

Transition from current limit to fast charge voltage limit

Batt

ery

volt

age

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Controls AC input voltage select Field-selectable switch Optional 12/24-volt output select Field-selectable two-position jumper Battery program select Field-selectable six-position jumper Fast charger enable/disable Field-selectable two-position jumper Temp compensation enable Standard. Can be disabled or re-enabled in the field Remote temp comp enable Connect optional remote sensor to temp comp port

Simple field adjustments

Environmental Operating temperature -20C to +60C, meets full specification to +45C Over temperature protection Gradual current reduction to maintain safe power device temperature Humidity 5% to 95%, non-condensing Vibration (10A unit) UL 991 Class B (2G sinusoidal) Transient immunity ANSI/IEEE C62.41, Cat. B, EN50082-2 heavy industrial

Agency Standards Safety C-UL listed to UL 1236 (required for UL 2200 gensets), CSA standard 22.2

no. 107.2-M89 CE: 50/60 Hz units DOC to EN 60335

Agency marking 60 Hz: C-UL-US listed 50/60 Hz: C-UL-US listed plus CE marked

EMI FCC Part 15 Class B; EN 50081-2 NFPA standards NFPA 70, NFPA 110. (NFPA 110 requires Alarms “C”) Optional agency compliance Units with Alarms “1” configuration available with additional compliance to UL

category BBHH and NFPA 20

Construction Housing/configuration Material: Heavy clear anodized aluminum. Configuration options:

• Fully enclosed: C-UL listed enclosure • Open frame: C-UL recognized • Slimline: C-UL recognized open frame construction with remote isolation transformer

Packaging Open-frame and Slimline configurations only available in bulk OEM quantities and packaging Dimensions See Drawings and Dimensions page for details Printed circuit card Surface mount technology, conformal coated Cooling Natural convection Protection degree Listed housing: NEMA-1 (IP20). Optional NEMA 3R enclosure Damage prevention Fully recessed display and controls Electrical connections Compression terminal blocks

Warranty Standard warranty Three year parts and labor warranty from date of shipment Optional warranty If specified at time of order, warranty coverage is increased to reimburse customer’s documented

field service costs up to the original charger price. Contact the factory for full details

Optional features Input Input frequency, 50/60 Hz Remote temp comp sensor Recommended where battery and charger are in different locations Drip shield Protects from dripping water NEMA 3R housing Enables outdoor installation (remote temp sensor recommended) UL BBHH listing Available in 10A units with Alarms “1” Field service warranty Reimbursement of customer field service expenses

up to charger price

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Drawings and Dimensions

10A Chargers Enclosed and Open Frame Configurations

Open-frame configuration omits front cover

10A Chargers Slimline Open Frame Configuration

Slimline can be mounted either flat or edgewise

20A Chargers Enclosed and Open Frame Configurations

Open-frame configuration omits front cover

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All models offer field-selectable input 120/ 208-240 volts. 60 Hz input is standard

with C-UL listing. Optional 50/60 Hz input includes C-UL listing and adds CE mark.

Model Output voltage

12: 12 volts 24: 24 volts 22: 12/24-volt

Output current 10: 10 amps 20: 20 amps

AC input R: 120/208-240 VAC, 60 Hz H: 120/208-240 VAC, 50/60 Hz

Alarm system code 1: LED and single Form C contact C: LEDs and Form C contacts to meet

NFPA 110

Housing/Agency L: Enclosed: C-UL listed R: Open-frame: C-UL

recognized field selectable S: Slimline open-frame: C-UL

recognized (10A only)

The Smart Choice for Mission-Critical Engine Starting

Additional Information Contact SENS or your local sales representative for additional specification, engineering and installation information

Contact Information For information and service on any SENS product, please contact us at: Sales 1.866.736.7872 • 303.678.7500 • Fax 303.678.7504 www.sens-usa.com • [email protected] 1840 Industrial Circle, Longmont, CO 80501 USA

STORED ENERGY SYSTEMS

Our energy means business®

UL category code S: UL category BBGQ (standard) H: UL category BBHH (Alarms “1” only)

— —

111009 B

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COMMERCIAL / FARM / MARINE STARTING / DEEP CYCLE / RV / SPECIALTY

BCI

Group

Size

Part

Number

RC

Minutes

at 75 Amps

RC

Minutes

@ 25 Amps

Overall Dimensions

Inches

Free

Repl.

Period

Free

Jump

Start

Unit

Value

Pallet

Load Qty.

(27-1/2 in.) Length Width Height

EXIDE FLOOR SCRUBBER & SWEEP BATTERY - DEEP CYCLE - 6 & 12 VOLT

FS FS2-D 6V -- 150 540 11-5/8 7-1/16 12-1/8 12 Mo. NA 1.5 28

FS FS6-D 6V -- 214 810 11-3/4 7-1/16 17-1/16 12 Mo. NA 2.5 8

FS FS8-D 6V -- 175 675 11-5/8 7-1/16 15 12 Mo. NA 2.0 36

FS FS12-D 12V -- 100 375 15-9/16 7 14-15/16 12 Mo. NA 2.0 21

BCI

Group

Size

Part

Number

CCA

at

0° F

CA

at

32° F

RC

Minutes

@ 25 Amps

Overall Dimensions

Inches

Free

Repl.

Period

Free

Jump

Start

Unit

Value

Pallet

Load Qty.


EXIDE GROUP 31 MAINTENANCE FREE BATTERY 24 MONTH WARRANTY - 12 VOLT

31 HP-31D 925 1050 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36

HP-31E 925 1050 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36

HC-31D# 700 840 180 13 6-13/16 9-5/16 18 Mo. NA 1.5 36

HC-31E# 700 840 180 13 6-13/16 9-5/16 18 Mo. NA 1.5 36

COM-31D 625 750 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36

COM-31E 625 750 160 13 6-13/16 9-5/16 18 Mo. NA 1.5 36

D = Stud Terminal; E = SAE Terminal; # Includes State of Charge Indicator

EXIDE HEAVY DUTY COMMERCIAL BATTERY - 24 MONTH WARRANTY - 12 VOLT

3EE F-3EE 370 440 100 19-1/4 4-1/4 8-9/16 12 Mo. NA 1.0 39

3ET F-3ET 460 550 120 19-1/4 4-1/4 9-9/16 12 Mo. NA 1.5 39

4D COM-4D-P 1000 1200 320 19-9/16 8-5/16 9-7/8 12 Mo. NA 3.0 12

4DLT F-4DLT 810 970 250 20 8-1/8 8-1/8 12 Mo. NA 2.0 12

8D* COM-8D 1300 1560 435 20-3/4 14 10 12 Mo. NA 4.0 8

COM-8D-P 1155 1380 400 20-7/8 11 10 12 Mo. NA 4.0 8

16TF F-16TF 545 665 210 16-1/2 7-1/8 11-1/16 12 Mo. NA 2.5 21

17TF F-17TF 530 665 140 17 6-7/8 7-7/8 12 Mo. NA 1.0 27

30H COM-30H 700 850 180 13 6-15/16 9-5/8 12 Mo. NA 1.5 36

EXIDE HEAVY DUTY COMMERCIAL BATTERY - 24 MONTH WARRANTY - 6 VOLT

1 COM-1H-P 625 750 160 8-13/16 6-3/4 8-5/8 12 Mo. NA 1.0 57

2 COM-2-P 625 750 150 10-1/4 6-7/8 9-5/16 12 Mo. NA 1.0 48

2E F-2E 615 675 185 19-5/16 4-5/16 10-1/4 12 Mo. NA 1.0 39

3 COM-3 690 750 230 11-1/2 7 9-3/16 12 Mo. NA 1.0 42

3EH F-3EH 850 1020 280 19/1/4 4-1/4 9-7/8 12 Mo. NA 1.5 39

4 COM-4EC-P 975 1170 300 13 6-3/4 9-1/4 12 Mo. NA 1.5 36

T-4H-P 800 960 250 13 6-3/4 9-1/4 12 Mo. NA 1.5 36

4EH F-4EH 930 1110 300 19-1/4 5 10 12 Mo. NA 1.5 39

5D COM-5D 850 1020 280 13-1/2 7-1/4 9-3/8 12 Mo. NA 1.5 36

7D COM-7D 975 1170 330 15-7/8 7-1/4 9-3/8 12 Mo. NA 2.0 21

BCI

Group Size

Part

Number

RC

Minutes @ 25 Amps

Minutes @ 75 Amps

to 5.25 V

Overall Dimensions Inches

Free Repl.

Warranty

Free Jump Start

Unit

Value

Pallet Load Qty. (27-1/2 in.) Length Width Height

EXIDE GOLF CAR & ELECTRIC VEHICLE BATTERY - DEEP CYCLE - 6 & 8 VOLT

GC2 GC2-H 6V 525 145 -- 10-5/16 7-1/8 11-5/8 12 Mo. NA 1.5 28

GC-5 6V 480 135 -- 10-5/16 7-1/8 11-7/16 12 Mo. NA 1.5 28

E-3600 6V 390 110 -- 10-5/16 7-1/8 11-7/16 12 Mo. NA 1.5 28

E-4800 8V 290 110* -- 10-5/16 7-1/8 11-7/16 12 Mo. NA 1.5 28

* Minutes @ 56 amps to 7.0 volts Price adjustment

BCI

Group

Size

Part

Number

CCA

at

0° F

CA

at

32° F

RC

Minutes

@ 25 Amps

Overall Dimensions

Inches

Capacity

Free

Repl.

Warranty

Unit

Value

Pallet

Load Qty.


STOWAWAY MARINE STARTING BATTERY - 24 MONTH WARRANTY - 12 VOLT

24 ST24MS525 450 525 65 10-11/16 6-5/8 9-7/16 -- 12 Mo. 1.0 48

ST24MS650 525 650 80 10-11/16 6-5/8 9-7/16 -- 12 Mo. 1.0 48

ST24MS000 800 1000 115 10-11/16 6-5/8 9-7/16 -- 12 Mo. 1.0 48

STOWAWAY MARINE/RV DUAL PURPOSE BATTERY - 24 MONTH WARRANTY - 12 VOLT

24 ST24DP625 500 625 120 10-3/16 6-13/16 9-7/16 70 Ah. 12 Mo. 1.0 48

27 ST27DP700 575 730 160 12-3/4 6-13/16 9-1/2 95 Ah. 12 Mo. 1.0 42

STOWAWAY MARINE/RV DEEP CYCLE MARINE BATTERY - 24 MONTH WARRANTY - 12 VOLT

U1 STU1DC40 200 250 40 8-7/16 5-1/4 7-1/4 23 Ah. 12 Mo. 0.5 75

24 ST24DC140 400 500 140 10-1/4 6-5/8 9-7/16 80 Ah. 12 Mo. 1.0 48

27 ST27DC180 500 625 180 12-13/16 6-13/16 9-1/2 105 Ah. 12 Mo. 1.0 42

31 ST31DC205 600 750 205 13 6-13/16 9-7/8 115 Ah. 12 Mo. 1.5 36

4D ST4DDC250 600 850 250 20-3/4 8-3/4 10-7/8 160 Ah. 12 Mo. 3.0 12

8D ST8DDC400 800 1200 400 20-3/4 11 10-7/8 200 Ah. 12 Mo. 4.0 8

NAUTILUS MARINE STARTING BATTERY - 24 MONTH WARRANTY - 12 VOLT

24 XXHD-M-24 800 1000 115 10-7/8 6-13/16 9-7/16 -- 12 Mo. 1.0 48

XHD-M-24 525 650 80 10-7/8 6-13/16 9-7/16 -- 12 Mo. 1.0 48

HD-M-24 450 525 65 10-7/8 6-13/16 9-7/16 -- 12 Mo. 1.0 48

l -4-

9.25

F "fermlna. - o.

E

CAJALQG NVMBERING

L (•) L (•) (-)

,,,M, ..J--j -,.... Cl-.nr 28 OR 38 26 • 2 POLE

36 • 3 POLE

126 - -400 AMP - 125 - 250 Al,tP;

INCREl,l T BY 25

Electrlcol

'(/Ire bendln ace ta booed u th• maxim m wlrii Im.l!f - CSld Nrc'°arttde

b.,..,g apace far the bottom ta the "(' eame ae the top Wfn, b.,dklg epoce. l ,-4- 00

ll«tdtlg J!pace

250 - -400 Al,tP; INCREl,l T BY 50 , _._ -''--5 8

I.AL (StCSldat"d lntomptrng)

Ratings, 800VAC/.250',0C, 125 - -400 Al,tPERE

LHL (High lnterruptt.g)

Ratings; 800VAC/250WC. 125 - -400 AMPERE

LCI.. (Extra High lnt«ruptlng)

Ratlngo: 800VAC. 300 - -400 AMPERE

LAL a: LHL (125 - -400 Al,tP)

1\1,e S. (1) #1 - 800 kcml

T..mlnal Tarqu« -

LCI.. (300 - -400 Al,tP)

Wfre srze, (2) f',/0 - 500 kcmn T..mlnal Tarqu« -

.25 M

t-:"3.87-:--J r2.a6 i I

, .... ..,_2.81

.27

T

Catalog Number. Ratilgo: UL Fle/QJ CSA Fle/Qilde; Meete Standard1: w,,lghl: Wire Size, Termlnal ta,quoc Mounting HIid.;

CATALOG RATING UL CSA

DARDS GHT

RE-5l2E _TORQUE

t,10UNTINGJ1\ip ID ;a

CIRCUIT BREAKERS (400A FRAME) (THERt.4Al. MAGNETIC MOLDED CASE:)

SEE CHART

S Q U A RE D COMPANY

llr' LA-LC-LH_3P_400A_OUTUNE_001

:,,: ;a (/)

0 0

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Product data sheet

Characteristics

MGL36600

MOLDED CASE CIRCUIT BREAKER 600V 600A

Product availability: Stock - Normally stocked in distribution facility

Price*: 7560.00 USD

Main

Commercial Status Commercialised

Product or component type

Molded Case Circuit Breaker

Range of product PowerPact M

Current sensor rating range

600 A

Product certifications CSA IEC

UL listed

Mounting mode Unit mount

Poles description 3P

Breaking capacity 18 kA 600 V

35 kA 480 V

65 kA 240 V

[Ics] rated service short-circuit breaking capacity

80 %

Trip unit technology Electronic basic ET 1.0 LI

Ordering and shipping details

Category 01205 - MG, MJ UNIT MOUNT BREAKER

Discount Schedule DE2

GTIN 00785901420286

Nbr. of units in pkg. 1

Package weight(Lbs) 28.70

Product availability Stock - Normally stocked in distribution facility

Returnability Y

Country of origin US

Offer Sustainability

Sustainable offer status Not Green Premium product

RoHS Will be Compliant on 3Q2014

REACh Reference not containing SVHC above the threshold

Contractual warranty

Period 18 months

Sep 4, 2013

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35 KORFUND DYNAMICS

Type

Color

Code

Max.Load, lbs.

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R RD

R3/RD3

Black 250 0.25

0.50 Red 525

Green 750

Gray 1100

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Green 3000

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Reference Guide

Kundratka 2359/17, 180 00 Praha 8, Czech Republic Tel: +420 246 012 111, Fax: +420 266 316 647 E-mail : [email protected], www.comap.cz

Support : [email protected]

Copyright © 2010 ComAp s.r.o. Written by: R.Tarageľ

Remote annunciator

IGL-RA15

August 2010


http://www.comap.cz/


Table of Contents

Table of Contents ................................................................................................................................. 2 Document information ......................................................................................................................... 3

General Description ................................................................................................................................. 4 Terminals and dimensions .................................................................................................................. 4 Wiring .................................................................................................................................................. 5 Controller type settings ....................................................................................................................... 5 Controller address setting ................................................................................................................... 6 LEDs color change .............................................................................................................................. 6 Horn timeout setting ............................................................................................................................ 6 Signal LEDs ......................................................................................................................................... 6 Horn ..................................................................................................................................................... 7 Lamp and horn test ............................................................................................................................. 7 LED labels ........................................................................................................................................... 8

Technical data ......................................................................................................................................... 9 Power supply ....................................................................................................................................... 9 Operating conditions ........................................................................................................................... 9 Dimensions and weight ....................................................................................................................... 9 Horn output .......................................................................................................................................... 9 CAN bus interface ............................................................................................................................... 9

Remote annunciator iGL-RA 15, ©ComAp – August 2010 2 iGL-RA 15 – Reference guide rev.A

Document information

IGL‐RA15 – Remote Anunnciator – Reference Guide Written by : Roman Taragel

©2010 ComAp Kundratka 17, Prague 8, CZECH REPUBLIC PHONE: +420246012111, FAX: +420266316647 WEB: HTTP://WWW.COMAP.CZ, E‐MAIL: [email protected]

DOCUMENT HISTORY

The following described machine complies with the appropriate basic safety and health requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type, as brought into circulation by us.


Revision Number Related SW Version Date

Rev.A 2.0 16.8.2010

http://www.comap.cz/


General Description

Remote annunciator (IGL-RA15 ) is designed as an extension signaling unit for :

• InteliSys-NT or InteliSys-CU

• IntleiGen-NT or InteliGen-CU

• InteliCompact-NT

• InteliLite-NT or InteliLite-CU

• IntreliDrive-DCU

• InteliDrive-Mobile

• InteliDrive-Lite

The unit is equipped with a fully configurable tri color (red, orange, green) LED for intuitive operation together with high functionality.

Terminals and dimensions


Wiring

* terminator resistor only when iGL-RA 15 is the last unit on the CAN1 bus.

Note: 1. The shielding of the CAN bus cable has to be grounded at one point only! 2. See the section Technical data for recommended CAN bus cable type

Controller type settings

controller type jumper A jumper B address

InteliGen InteliLite InteliCompact‐NT InteliLite‐NT

OPEN

OPEN

1

InteliSys InteliDrive InteliGen‐NT InteliSys‐NT

CLOSED

OPEN

5+6

InteliSys InteliDrive InteliGen‐NT InteliSys‐NT

CLOSED

CLOSED

customer defined


Controller address setting

SW changing of CAN1 address is enabled only when both jumpers are closed. Any one of these addresses (1+2 or 3+4 or 5+6 or 7+8) can be set by following steps:

o Switch to programming mode (Hold the Horn reset and Lamp test when unit is powering on) Status led is yellow

o Press Lamp test sixteen times

o Set the address up by pressing Horn reset. The number of red luminous LEDs means the CAN1 addresses (two for addresses 1+2, four for addresses 3+4, six for addresses 5+6 and eight for addresses 7+8)

o Press Lamp test

LEDs color change

Each LED color is adjusted independently of controller output settings. If controller output 1 is set as “Common Shutdown” it doesn’t mean red LED1 color for iGL-RA15. The LEDs color can by adjust by following steps:


o Press Horn reset to change the LED1 color (green, yellow, red)

o Press Lamp test to switch to the next LED color adjusting

o Continue to adjust all LEDs color

o After LED15 color adjusting press three times Lamp test

Horn timeout setting

The horn output is activated if any of red or yellow LED is on. Output is on until pressing Horn reset or horn timeout counts down. The timeout can by set by following steps:


o Press Lamp test fifteen times

o Set the horn timeout by pressing Horn reset. The number of green luminous LEDs means timeout in 10s. (any for disabling horn output, 1 for 10s timeout, 2 for 10s timeout, 15 for disabling horn timeout.)

o Press Lamp test two times

Note: If there is no operator action during address setting, color adjusting or timeout timeout setting, the unit returns to normal operation without changes saving.

Signal LEDs

The signals LEDs are handled like binary outputs. It means all what can be configured to binary outputs can be also configured to the LEDs of iGL-RA15.

o The LED lights, if configured logical output is active on the controller

o The green LED is dark, if configured logical output is not active on the controller

o The yellow or red LED is dark, if configured logical output is not active on the controller and horn reset was pressed.

o The yellow or red LED blinks, if configured logical output is not active on the controller and horn reset was still not pressed.


PWR LED:

o Is blinking green, if the unit is OK and the communication to the master controller is OK.

o Is blinking red, if the unit is OK, but the communication to the master controller is not running.

o Is blinking yellow, if EEPROM check not passed OK after power on

o Is steady yellow during the LED colour, horn timeout or controller address adjustment

Note: If the PWR LED is blinking yellow, the unit must be reconfigured (see chapter LEDs color change, Horn timeout setting or Controller address setting.)

Horn

The horn is activated if: 1. Some of red or yellow LED lights up or 2. at the end of the extended lamp test (see below)

The horn can be silenced:

1. by pressing horn reset button or 2. it silences automatically after adjusted time (see chapter Horn timeout setting above)

Lamp and horn test

Pressing and holding lamp test button for less than 2s execute the basic lamp test. All LEDs light up with the configured colour. If the button is hold longer than 2s, an extended test is started. Every LED is tested step-by-step in green colour and then in red colour. The horn is activated at the end of the test. After that the unit returns to normal operation. The horn can be silenced with horn reset.


LED labels

The labels are slipped to slots in the front foil. The slot openings are located on the upper edge of the front panel. The RA15 module is shipped with one A4 sheet of foil for printing of labels.


Technical data

Power supply

Voltage supply 8-36V DC Consumption 0.35-0.1A (+1Amax horn output) depends on supply voltage

Operating conditions

o

Operating temperature -20..+70 C o

Storage temperature -30..+80 C Protection front panel IP65 Humidity 85% Standard conformity Low Voltage Directive EN 61010-1:95 +A1:97 Electromagnetic Compatibility EN 50081-1:94, EN 50081-2:96

EN 50082-1:99, EN 50082-2:97 Vibration 5 - 25 Hz, ±1,6mm

25 - 100 Hz, a = 4 g 2

Shocks a = 200 m/s

Dimensions and weight

Dimensions 180x120x55mm Weight 950g

Horn output

Maximum current 1.0 A Maximum switching voltage 36 VDC

CAN bus interface

Galvanic separated Maximal CAN bus length 200m Speed 250kBd Nominal impedance 120Ω Cable type twisted pair (shielded) Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length: Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)

2

Wire crosscut min.0,25 mm Maximal attenuation (at 1 MHz) 2 dB / 100m Recommended Industrial Automation & Process Control Cables: BELDEN (see http://www.belden.com):

• 3082A DeviceBus for Allen-Bradley DeviceNet • 3083A DeviceBus for Allen-Bradley DeviceNet • 3086A DeviceBus for Honeywell SDS • 3087A DeviceBus for Honeywell SDS • 3084A DeviceBus for Allen-Bradley DeviceNet • 3085A DeviceBus for Allen-Bradley DeviceNet • 3105A Paired EIA Industrial RS485 cable


LAPP CABLE (see http://www.lappcable.com) • Unitronic BUS DeviceNet Trunk Cable • Unitronic BUS DeviceNet Drop Cable • Unitronic BUS CAN • Unitronic-FD BUS P CAN UL/CSA


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